SAFEWAZE TOOLCUFFS Tool Lanyard User Instruction Manual

Introduction

This manual provides comprehensive instructions for the SAFEWAZE Tool Cuff Product. It must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency. This manual and any other instructional material must be available to the user of the equipment. Users must understand how to safely and effectively use their ToolCuff Product, and all equipment used in conjunction with the ToolCuff Product.

Safety Information

Users must read, understand, and follow all safety information contained in these instructions prior to use of the ToolCuff Tool Lanyards.

FAILURE TO READ, UNDERSTAND, AND FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR DEATH.

Product Usage:

ToolCuff Tool Lanyards are designed to protect workers from hazards that can result from a tool, equipment, etc., being dropped from an elevated work area onto work areas below. Personnel should always use ToolCuff Tool Lanyards when working at heights. Personnel working at heights with unsecured tools risk serious injury or damage to any personnel or equipment located below them.

Usage in any application other than those specifically addressed in this manual could result in serious injury or death.

Users should be trained in the proper usage of these products as related to their specific workplace applications.

ToolCuff Products are intended to be part of the users workplace fall protection plan. Users are expected to be fully trained in the safe installation and use of these products. Unauthorized usage or misuse of this product could result in serious injury or death. For questions regarding installation, proper usage, selection, or maintenance, users should refer to this User's Manual, consult a supervisor, or contact SafeWaze Technical Service.

In order to reduce the hazards of working at heights with tools, the following instructions must be followed in order to avoid the risk of serious injury or death:

Do not connect any tool with a weight greater than 5 lbs (2.26 kg) to your body unless explicitly authorized per the ToolCuff Instructions.
ToolCuff products are NEVER to be used as part of a PFAS (Personal Fall Arrest System) or Fall Restraint System.
The maximum capacity of any ToolCuff Product must NEVER be exceeded.
Each ToolCuff Product MUST be inspected prior to each use in accordance with the Instruction Manual.
If a ToolCuff Product has been subject to fall arrest forces, it must be removed from service.
Modifications or alterations to ToolCuff Products are not authorized nor permitted.
Modifications to connected tools or products that may result in a deviation from the manufacturer's specifications or recommendations is not permitted.
ToolCuff Products must never be attached to a tapered surface.
Never make attachments tools or equipment in a manner that would allow the ToolCuff Product to be unintentionally disconnected.
Do not tie or knot the ToolCuff Tool Lanyard. Only attach ToolCuff's per manufacturer instructions.
Do not attempt to lengthen a ToolCuff Product by connecting multiple lanyards, or tethers together.
Do not use a ToolCuff product if it will interfere with the safe operation, or usage of, any personal fall protection product or system.
Ensure the Tool Cuff Tool Lanyard is kept free from any and all obstructions including, but not limited to, entanglement with other workers, yourself, and surrounding objects.
Never wrap ToolCuff components around sharp or abrasive edges.
Do not use a ToolCuff Product if it will interfere with the safe working condition, or operation, of the tool or equipment it is attached to.
Use extra precautions around moving machinery, electrical hazards, extreme temperatures, chemical hazards, explosive or toxic gasses, rough or sharp edges, or overhead materials that could injure the user or damage equipment.
Only use compatible connections. Contact Safewaze prior to using this ToolCuff Product in combination with components or subsystems other than those described in the User Instructions.
All connected tools and equipment, including connection points, must be compatible for use with ToolCuff Products. Tools and equipment should be properly maintained and inspected in accordance with the manufacturer's instructions.
Ensure there is adequate clearance in the event of a tool drop. Tool fall/swing path must not endanger yourself, other personnel, or any surrounding equipment or materials.
Always wear appropriate PPE when installing, using, or inspecting the ToolCuff Product/System.
All procedures shown in these instructions are for ToolCuff Products only.
All incidents of dropped tools should be reported to your supervisor or safety coordinator.

Tool Attachments and Accessories

Part #	Description	Max Tool Weight
Tool Attachments and Accessories
SW400	2 lb. D-ring Tool Attachment: 10 pack	2 lbs.
SW402	5 lb. D-ring Tool Attachment: 10 pack	5 lbs.
SW406	35 lb. Medium Duty Cinch Tool Attachment (w/stabilization tabs)	35 lbs.
SW407	80 lb. Heavy Duty Cinch Tool Attachment (w/stabilization tabs)	80 lbs.
SW408	15 lb. D-ring Tool Attachment: 10 pack	5 lbs.
SW422	2" Yellow Tool Tape	N/A
SW422-10	2" Yellow Tool Tape: 10 Pack	N/A
SW423	1" Blue Tool Tape	N/A
SW423-10	1" Blue Tool Tape: 10 Pack	N/A
SW425	5 lb. Basticated Tool Attachment: 3 Pack	15 lbs.
SW426	2 lb. Small Tool Ring: 25 Pack	2 lbs.
SW428	2 lb. Large Tool Ring: 25 Pack	2 lbs.
Tool Tethers
SW411	5 lb. Coil Tool Tether	5 lbs.
SW414	2 lb. Coil Tool Tether	2 lbs.
SW416	5 lb. 12" Tool Tether: 10 Pack	5 lbs.
SW417	5 lb. 24" Tool Tether: 10 Pack	5 lbs.
SW431	35 lb. Medium Duty Blasticated Tool Tether	35 lbs.
SW432	35 lb. Medium Duty Blasticated Tool Tether: 2 Carabiners	35 lbs.
SW433	80 lb. Heavy Duty Blasticated Tool Tether: Loop	80 lbs.
SW434	80 lb. Heavy Duty Basticated Tool Tether	80 lbs.
SW435	5 lb. Retractable Tool Tether	5 lbs.
SW436	15 lb. Basticated Tool Tether: 2 Carabiner	15 lbs.
SW437	1 lb. Retractable Tool Tether	1 lbs.
SW438	15 lb. Basticated Tool Tether: Carabiner, Cinch	15 lbs.
Tool Anchors
SW424	5 lb. Wrist Tool Anchor	5 lbs.
022-10006	5 lb. Arc Flash Tool Anchor	5 lbs.
022-10007	5 lb. Arc Flash Tool Anchor: 50 Pack	5 lbs.

Applications and Usage of ToolCuff Tool Lanyards

ToolCuff Tool Lanyards aid in the prevention of dropping heavy tools and/or equipment.
ToolCuff Tool Lanyards provide an attachment point for tools weighing up to 80 lbs.
Additional attachment tabs incorporated into specific ToolCuff products allow for an extra level of securement to a tool or equipment after cinching is complete.
When attaching a ToolCuff product with additional attachment tabs, the user must use ToolCuff Tool Tape to secure the attachment tabs to the tool.
D-ring Tool Attachments should be attached to the tool upon ensuring that both the tool and D-ring Tool Attachment is free of debris which could affect the performance of the ToolCuff Tape.
Ensure that the D-ring Tool Attachment is located away from the tool's center of gravity.
Do not precut tape. While maintaining tension on the tape, attach the beginning of the first wrap directly to the tool surface while ensuring the D-ring Tool Attachment comes into contact with the first full wrap of tape.
Ensure to maintain a moderate level of tension on the tape while attaching the D-ring Tool Attachment to the tool.
For D-ring Tool Attachments with a capacity of 2 lbs. to 5 lbs. a minimum of 12 wraps of tape must be applied to ensure proper tool connection.
After connection to the tool, user should ensure that the connection is solid with no slippage.

ToolCuff Tool Lanyard Appropriate Usage

ToolCuff Tool Lanyards part numbers SW404, SW406, SW431, and SW432 are for use with heavy tools weighing up to 35 lbs (15.9 kg).
ToolCuff Tool Lanyards part numbers SW407, SW433, and SW434 are for use with heavy tools weighing up to 80 lbs (36.3 kg).
ToolCuff Tool Cinch Lanyards are for use on difficult to tether heavy tools such as closed handle tools, clamps, large wrenches, etc.

ToolCuff Tool Lanyard Inappropriate Usage

Do not use ToolCuff Tool Lanyards with tools that exceed the Maximum Load Rating of the lanyard.
ToolCuff Tool Lanyards are not to be used with tools that have a tapered handle.

Labeling Examples

Example 1: A label for Item #: SW407, ANSI/ISEA 121-18 compliant. It indicates a load capacity of 80 lbs (36.3 kg). The label also includes the SAFEWAZE logo, address, phone, fax, email, and website (www.safewaze.com), along with compliance standards ANSI/ISEA 121-2018, OSHA 1910.66 & OSHA 1926.502. It states "SELF RETRACTING TOOL TETHER" and "MADE IN CHINA".

Example 2: A label for SW435. It states "MUST FOLLOW ALL MANUFACTURER'S INSTRUCTIONS INCLUDED WITH THIS EQUIPMENT. DO NOT REMOVE LABEL." It specifies Max. Capacity = 5 lbs. (2.26 kg), Overall Length: Retracted = 12.5 in (317.5 mm), Overall Length: Extended = 46.5 in (1181.1 mm). It also includes Date of Mfg. (mm/dd/year) and "Made in the U.S.A.". Below this, there is a warning: "INSPECT PRIOR TO EACH USE. WEIGHT SHALL NOT EXCEED MAX WORKING CAPACITY. USE CAUTION AROUND MOVING OR ROTATING EQUIPMENT."

Installation and Usage Examples

Figure 1 & 2: Attaching a D-ring Tool Attachment to a tool using tape.

Step 1: Position the D-ring tool attachment on the tool handle.
Step 2: Begin wrapping tape around the D-ring attachment and the tool, ensuring the tape adheres to the tool surface.
Step 3: Continue wrapping the tape tightly, covering the D-ring attachment completely.
Step 4: Ensure multiple layers of tape are applied for securement.
Step 5: The D-ring attachment is now securely fastened to the tool.

Figure 3: Attaching a Cinch Tool Attachment with stabilization tabs to a tool using tape.

Step 1: Position the cinch tool attachment with its stabilization tabs on the tool.
Step 2: Wrap tape around the tool and the cinch attachment, ensuring the stabilization tabs are secured.
Step 3: Continue wrapping tape to fully secure the attachment.
Step 4: The cinch tool attachment is now securely fastened.

Figure 4 & 5: Attaching a Wrist Tool Anchor.

Step 1: Loop the wrist tool anchor around the wrist.
Step 2: Secure the anchor by passing one end through the loop of the other end, creating a secure attachment point on the wrist.

Figure 6: Elasticated Lanyards.

SW431 and SW432 elasticated lanyards are offered in 35 lbs capacity with 50" to 62" length.
SW433 and SW434 elasticated lanyards are offered in 80 lbs capacity with 66.5" to 80.5" length.

Figure 7 & 8: Coil Tool Tethers.

Figure 7 shows a coil tool tether with a carabiner attachment.
Figure 8 shows a coil tool tether with a loop attachment.

Figure 9 & 10: SW411 Coil Tether.

SW411 Coil Tether has a 5 lbs. capacity and extends from 14" to 68" length. Figure 9 shows it attached to a tool. Figure 10 shows it extended.

Figure 11 & 12: SW414 Coil Tether.

SW414 Coil Tether has a 2 lbs. capacity and extends from 28" to 74" length. Figure 11 shows it attached to a tool. Figure 12 shows it extended.

Figure 13 & 14: General Lanyard Attachment.

Figure 13 shows a lanyard attached to a tool with a D-ring.
Figure 14 shows a lanyard attached to a tool with a loop.

Maintenance & Storage

ToolCuff Tool Lanyards can be cleaned with water and mild soap and hung to air dry. Do not use chemical cleaners, harsh detergents, or solvents. Do not dry ToolCuff products with heat.

Hardware can be wiped off with a clean, dry cloth.

ToolCuff Tool Lanyards should be stored in a cool, dry, and clean environment. Do not store in direct sunlight or where chemical vapors could come in contact with the harness.

Warranty

SAFEWAZE™ warrants its products are free from defects in materials and construction under normal use and service. Liability is not accepted for abuse, modification, improper use, destructive activity and contaminated exposure.

Inspection

ToolCuff Tool Lanyards shall be inspected prior to each use by the user and at least annually by a Competent Person. Annual inspections shall be documented. Severity of conditions during use may necessitate increased frequency of documented inspections.
Lanyards that fail inspection MUST be removed from service and destroyed immediately.
All components of the Lanyards shall be inspected. Hardware inspection will include all Connectors, D-rings, and Web.
Connectors, and D-rings should have smooth surfaces with no indication of corrosion or damage that could negatively impact lanyard webbing.

Lanyard Webbing, Connectors, D-rings and other components must be inspected for:

Excessive Wear
Cuts
Abrasions
Undue Stretching
Chemical Exposure
Burns or Excessive Heat
Welding Spatter
Mold or Mildew
Broken Stitches
Alterations and Additions
Rust, Oxidation, or Corrosion
Legibility of Labeling
Deformation
Discoloration or Abraded Appearance

IF ANY OF THESE CONDITIONS EXIST LANYARD MUST BE REMOVED FROM SERVICE ⚠

Inspection Log

Date	Inspection Items Noted	Corrective Action	Initials

Contact Information

Safewaze
225 Wilshire Ave SW
Concord, NC 28025

Phone: 800-230-0319
Fax: 704-262-9051
Email: info@safewaze.com
Web: safewaze.com

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