Operation Manual
AIMS-4/8X 4 / 8 Channel DIN-Rail Analog Input Modules
MODBUS over RS485 Serial Interface
(Single-Ended & Differential Input Versions)
This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net.
Manufacturer: PPI
Address: Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar - 401 210.
Contact: Sales: 8208199048 / 8208141446, Support: 07498799226 / 08767395333
Email: sales@ppiindia.net, support@ppiindia.net
Input Registers (Read-Only Parameters)
These parameters provide read-only access to the module's current status and measurements.
Parameter | MODBUS Address | Values |
---|---|---|
Process Value | 1561 to 1564 (4 Channels) 1561 to 1568 (8 Channels) | -32768 to +32767 |
PV Error Type | - | Under Range, Over Range, Sensor Open |
Alarm-1 Status | 1577 | Bit 15: Status (Alarm OFF/ON) Bit 7: Alarm-1 Status for Channel-1 Bit 6: Alarm-1 Status for Channel-2 ... Bit 0: Alarm-1 Status for Channel-8 |
Alarm-2 Status | 1578 | Bit 15: Status (Alarm OFF/ON) Bit 7: Alarm-2 Status for Channel-1 ... |
Alarm-3 Status | 1579 | Bit 15: Status (Alarm OFF/ON) Bit 7: Alarm-3 Status for Channel-1 ... |
Alarm-4 Status | 1580 | Bit 15: Status (Alarm OFF/ON) Bit 7: Alarm-4 Status for Channel-1 ... |
Ambient Temperature | 82 | Signed integer values from -30000 to +30000 representing the measured Ambient Temperature. The measured value is always in °C with 0.1 resolution (e.g., 30.0°C is represented as 300). |
Note: For 4 Channel Version (AIMS-4X), ignore Bit-4 to Bit-15. For 8 Channel Version (AIMS-8X), ignore Bit-8 to Bit-15.
Holding Registers (Read / Write Parameters)
These parameters allow configuration of input types, alarm settings, and communication parameters.
Input Type Configuration
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Input Type | 83 to 86 (4 Channels) 83 to 90 (8 Channels) | Applicable for Input Type TC / RTD Pt100 / V / mV / mA Value | Type 0 | Type J Thermocouple 1 | Type K Thermocouple 2 | Type T Thermocouple 3 | Type R Thermocouple 4 | Type S Thermocouple 5 | Type B Thermocouple 6 | Type N Thermocouple 7 | Reserved TC (Default: Type J) 8 | RTD Pt100, 3-wire 9 | 0 to 20 mA 10 | 4 to 20 mA 11 | 0 to 80 mV 12 | Reserved (Default: 0 to 80 mV) 13 | 0 to 1.25 V 14 | 0 to 5 V 15 | 0 to 10 V 16 | 1 to 5 V (Default : 0 to 10 V) |
Input Type | 83 to 86 (4 Channels) 83 to 90 (8 Channels) | Applicable for Input Type RTD Pt100 Value | Type 0 | RTD Pt100, 3-wire (Read Only) |
Input Type | 83 to 86 (4 Channels) 83 to 90 (8 Channels) | Applicable for Input Type TC / mV Value | Type 0 | Type J Thermocouple 1 | Type K Thermocouple 2 | Type T Thermocouple 3 | Type R Thermocouple 4 | Type S Thermocouple 5 | Type B Thermocouple 6 | Type N Thermocouple 7 | Reserved TC (Default: Type J) 8 | 0 to 80 mV (Default : Type K) |
Temperature Units
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Temperature Units | 99 to 102 (4 Channels) 99 to 106 (8 Channels) | Applicable for Input Type RTD Pt100 Value | Unit 0 | °C 1 | °F (Default : °C) |
DC Resolution
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
DC Resolution | 115 to 118 (4 Channels) 115 to 122 (8 Channels) | Conditional Parameter (Note 2) Value | Resolution 0 | 1 1 | 0.1 2 | 0.01 3 | 0.001 4 | 0.0001 (Default : 1 Unit for DC Linear input & 0.1 for Thermocouple & RTD) |
Signal Low
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Signal Low | 501 to 504 (4 Channels) 501 to 508 (8 Channels) | Conditional Parameter (Note 2) Applicable for Input Type V / mA Input Type | Settings | Default 0 to 20 mA | Signal Low to 0.00 | 0.00 4 to 20 mA | Signal Low to 4.00 | 4.00 0 to 80 mV | Signal Low to 0.00 | 0.00 0 to 1.25 V | Signal Low to 0.000 | 0.000 0 to 5 V | Signal Low to 0.000 | 0.000 0 to 10 V | Signal Low to 0.00 | 0.00 1 to 5 V | Signal Low to 1.000 | 1.000 |
Signal High
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Signal High | 517 to 520 (4 Channels) 517 to 524 (8 Channels) | Conditional Parameter (Note 2) Applicable for Input Type V / mA Input Type | Settings | Default 0 to 20 mA | Signal High to 20.00 | 20.00 4 to 20 mA | Signal High to 20.00 | 20.00 0 to 80 mV | Signal High to 80.00 | 80.00 0 to 1.25 V | Signal High to 1.250 | 1.250 0 to 5 V | Signal High to 5.000 | 5.000 0 to 10 V | Signal High to 10.00 | 10.00 1 to 5 V | Signal High to 5.000 | 5.000 |
Range Low
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Range Low | 131 to 134 (4 Channels) 131 to 138 (8 Channels) | Conditional Parameter (Note 2) -30000 to 30000 (Default : 0) |
Range High
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Range High | 147 to 150 (4 Channels) 147 to 154 (8 Channels) | Conditional Parameter (Note 2) -30000 to 30000 (Default : 1000) |
Offset for PV
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Offset for PV (Note 1) | 163 to 166 (4 Channels) 163 to 170 (8 Channels) | -30000 to 30000 (Default : 0) |
Alarm Configuration
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Alarm-1 Type | 179 to 182 (4 Channels) 179 to 186 (8 Channels) | Value | Type 0 | None 1 | Process Low 2 | Process High (Default : None) |
Alarm-2 Type | 243 to 246 (4 Channels) 243 to 250 (8 Channels) | (Same as Alarm-1 Type) |
Alarm-3 Type | 307 to 310 (4 Channels) 307 to 314 (8 Channels) | (Same as Alarm-1 Type) |
Alarm-4 Type | 371 to 374 (4 Channels) 371 to 378 (8 Channels) | (Same as Alarm-1 Type) |
Alarm-1 Set-point (Note 1) | 195 to 198 (4 Channels) 195 to 202 (8 Channels) | Min. to Max. Range specified for the selected Input Type (Refer Table 1) (Default : Min or Max Range depending on the Alarm type) |
Alarm-2 Set-point (Note 1) | 259 to 262 (4 Channels) 259 to 266 (8 Channels) | (Same as Alarm-1 Set-point) |
Alarm-3 Set-point (Note 1) | 323 to 326 (4 Channels) 323 to 330 (8 Channels) | (Same as Alarm-1 Set-point) |
Alarm-4 Set-point (Note 1) | 387 to 390 (4 Channels) 387 to 394 (8 Channels) | (Same as Alarm-1 Set-point) |
Alarm-1 Hysteresis (Note 1) | 211 to 214 (4 Channels) 211 to 218 (8 Channels) | 1 to 30000 (Default : 20) |
Alarm-2 Hysteresis (Note 1) | 275 to 278 (4 Channels) 275 to 282 (8 Channels) | 1 to 30000 (Default : 20) |
Alarm-3 Hysteresis (Note 1) | 339 to 342 (4 Channels) 339 to 346 (8 Channels) | 1 to 30000 (Default : 20) |
Alarm-4 Hysteresis (Note 1) | 403 to 406 (4 Channels) 403 to 410 (8 Channels) | 1 to 30000 (Default : 20) |
Alarm-1 Inhibit | 227 to 230 (4 Channels) 227 to 234 (8 Channels) | Value | Setting 0 | Inhibit 1 | Enable (Default : Disable) |
Alarm-2 Inhibit | 291 to 294 (4 Channels) 291 to 298 (8 Channels) | (Same as Alarm-1 Inhibit) |
Alarm-3 Inhibit | 355 to 358 (4 Channels) 355 to 362 (8 Channels) | (Same as Alarm-1 Inhibit) |
Alarm-4 Inhibit | 419 to 422 (4 Channels) 419 to 426 (8 Channels) | (Same as Alarm-1 Inhibit) |
Enable Bottom Clip | 435 to 438 (4 Channels) 435 to 442 (8 Channels) | Value | Setting 0 | No 1 | Yes (Default : No) |
Bottom Clip Value | 451 to 454 (4 Channels) 451 to 458 (8 Channels) | -30000 to 30000 (Default : 0) |
Enable Top Clip | 467 to 470 (4 Channels) 467 to 474 (8 Channels) | Value | Setting 0 | No 1 | Yes (Default : No) |
Top Clip Value | 483 to 486 (4 Channels) 483 to 490 (8 Channels) | -30000 to 30000 (Default : 1000) |
Configuring Communication Parameters
These parameters set the communication properties for the MODBUS interface.
Parameter | MODBUS Address | Settings (Default Value) |
---|---|---|
Modbus Slave ID | 1 | 1 to 247 (Default : 1) |
Baud Rate | 2 | Value | Baud Rate 0 | 2400 bps 1 | 4800 bps 2 | 9600 bps 3 | 19200 bps 4 | 38400 bps 5 | 57600 bps 6 | 115200 bps (Default : 9600 bps) |
Parity | 3 | Value | Parity 0 | None 1 | Even 2 | Odd (Default : Even) |
Notes
Note 1
Thermocouples (J, K, T, R, S, B, N) and RTD Pt100 (3-wire) Inputs: The process value is always measured in 0.1°C/°F resolution. That is, for example, the value 300 means 30.0°C / °F. The same should be followed while setting the values for the parameters that are resolution based (like Zero Offset, Alarm Set-point, Alarm Hysteresis, etc.). That is for example, set 300 counts for 30.0°C / °F.
DC mA / mV / V Inputs (Also Refer Appendix A : DC Linear Signal Interface): The measured PV is a Resolution-less Scaled Value derived using the values for the parameters: Signal Low, Signal High, Range Low and Range High. The parameter `DC Resolution' holds the desired resolution that can be used to insert appropriate Decimal Place in the scaled PV. For example, if the DC Resolution value is 2 (0.01) then the scaled value of 3000 can be read as 30.00. Similarly the corresponding parameters like Zero Offset, Alarm Set-point, Alarm Hysteresis, etc., are also resolution less and, if desired, the parameter value for `DC Resolution' should be used for appropriate Decimal Place.
Note 2
Conditional Parameters are those whose usage depend upon the values set for some other parameters. For example; the parameters `Signal Low' & `Signal High' for a selected channel are used only if the input type for the selected channel is DC Input (mV / V / mA). The access to the conditional parameters for Read / Write operation, however, is not restricted.
Table 1: Input Type Ranges
This table lists the typical ranges and resolutions for various input types.
Input Type | Range (Min. to Max.) | Resolution |
---|---|---|
Type J Thermocouple | 0 to +960.0°C / +32.0 to +1760.0°F | 0.1 °C / °F |
Type K Thermocouple | -200.0 to +1376.0°C / -328.0 to +2508.0°F | |
Type T Thermocouple | -200.0 to +387.0°C / -328.0 to +728.0°F | |
Type R Thermocouple | 0 to +1771.0°C / +32.0 to +3219.0°F | |
Type S Thermocouple | 0 to +1768.0°C / +32.0 to +3214.0°F | |
Type B Thermocouple | 0 to +1826.0°C / +32.0 to +3218.0°F | |
Type N Thermocouple | 0 to +1314.0°C / +32.0 to +2397.0°F | |
3-wire, RTD Pt100 | -199.0 to +600.0°C / -328.0 to +1112.0°F | 0.1 °C / °F |
0 to 20mA DC current | -30000 to 30000 units | 1 |
4 to 20mA DC current | 0.1 | |
0 to 80mV DC voltage | 0.01 | |
0 to 1.25V DC voltage | 0.001 | |
0 to 5.0V DC voltage | 0.0001 | |
0 to 10.0V DC voltage | Units | |
1 to 5.0V DC voltage | -30000 to 30000 units | Units |
Configuring Communication
This section details the physical switch settings and indicator behavior for communication configuration.
Switch Position and Mode
Illustration shows a slide switch with two positions: 'Down' and 'Up'. Each position has two switches, labeled 1 and 2. The 'Mode Indicator' is shown as OFF for 'Normal' Operation Mode and ON for 'Configuration' Mode.
- Switch Position 'Down': Switch 1 ON, Switch 2 OFF. Corresponds to 'Normal' Operation Mode.
- Switch Position 'Up': Switch 1 ON, Switch 2 OFF. Corresponds to 'Configuration' Mode.
Mode Indicator LED: The LED status indicates the current mode. ON means Configuration Mode, OFF means Normal Operation Mode.
Communication Parameter Values
When in Configuration Mode, the following parameters can be set:
- Module Slave ID: 1 to 247 (Default: 1)
- Baud Rate: 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps (Default: 9600 bps)
- Parity: None, Even, Odd (Default: Even)
Overall Dimension
Diagram showing the front and side views of the AIMS-4/8X module. Dimensions are: Width (W): 22.5 mm, Height (H): 101.0 mm, Depth (D): 119.0 mm.
Electrical Connections
Diagram illustrating the signal connections for the 4/8 Channel Analog Input Module with MODBUS over RS485 Serial Interface. The module features terminals for PWR, STATUS, RX, TX, ALARM, and signal inputs (AI-1 to AI-8, RTD, TC, V/mV, mA). It requires RS485 communication and a 24 VDC Supply. Note: For the 4 Channel Version, the connectors for AI-5 to AI-8 are not fitted.