Operation Manual

AIMS-4/8X 4 / 8 Channel DIN-Rail Analog Input Modules

MODBUS over RS485 Serial Interface

(Single-Ended & Differential Input Versions)

This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net.

Manufacturer: PPI
Address: Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar - 401 210.
Contact: Sales: 8208199048 / 8208141446, Support: 07498799226 / 08767395333
Email: sales@ppiindia.net, support@ppiindia.net

Input Registers (Read-Only Parameters)

These parameters provide read-only access to the module's current status and measurements.

ParameterMODBUS AddressValues
Process Value1561 to 1564 (4 Channels)
1561 to 1568 (8 Channels)
-32768 to +32767
PV Error Type-Under Range, Over Range, Sensor Open
Alarm-1 Status1577Bit 15: Status (Alarm OFF/ON)
Bit 7: Alarm-1 Status for Channel-1
Bit 6: Alarm-1 Status for Channel-2
...
Bit 0: Alarm-1 Status for Channel-8
Alarm-2 Status1578Bit 15: Status (Alarm OFF/ON)
Bit 7: Alarm-2 Status for Channel-1
...
Alarm-3 Status1579Bit 15: Status (Alarm OFF/ON)
Bit 7: Alarm-3 Status for Channel-1
...
Alarm-4 Status1580Bit 15: Status (Alarm OFF/ON)
Bit 7: Alarm-4 Status for Channel-1
...
Ambient Temperature82Signed integer values from -30000 to +30000 representing the measured Ambient Temperature. The measured value is always in °C with 0.1 resolution (e.g., 30.0°C is represented as 300).

Note: For 4 Channel Version (AIMS-4X), ignore Bit-4 to Bit-15. For 8 Channel Version (AIMS-8X), ignore Bit-8 to Bit-15.

Holding Registers (Read / Write Parameters)

These parameters allow configuration of input types, alarm settings, and communication parameters.

Input Type Configuration

ParameterMODBUS AddressSettings (Default Value)
Input Type83 to 86 (4 Channels)
83 to 90 (8 Channels)
Applicable for Input Type TC / RTD Pt100 / V / mV / mA

Value | Type
0 | Type J Thermocouple
1 | Type K Thermocouple
2 | Type T Thermocouple
3 | Type R Thermocouple
4 | Type S Thermocouple
5 | Type B Thermocouple
6 | Type N Thermocouple
7 | Reserved TC (Default: Type J)
8 | RTD Pt100, 3-wire
9 | 0 to 20 mA
10 | 4 to 20 mA
11 | 0 to 80 mV
12 | Reserved (Default: 0 to 80 mV)
13 | 0 to 1.25 V
14 | 0 to 5 V
15 | 0 to 10 V
16 | 1 to 5 V
(Default : 0 to 10 V)
Input Type83 to 86 (4 Channels)
83 to 90 (8 Channels)
Applicable for Input Type RTD Pt100

Value | Type
0 | RTD Pt100, 3-wire (Read Only)
Input Type83 to 86 (4 Channels)
83 to 90 (8 Channels)
Applicable for Input Type TC / mV

Value | Type
0 | Type J Thermocouple
1 | Type K Thermocouple
2 | Type T Thermocouple
3 | Type R Thermocouple
4 | Type S Thermocouple
5 | Type B Thermocouple
6 | Type N Thermocouple
7 | Reserved TC (Default: Type J)
8 | 0 to 80 mV
(Default : Type K)

Temperature Units

ParameterMODBUS AddressSettings (Default Value)
Temperature Units99 to 102 (4 Channels)
99 to 106 (8 Channels)
Applicable for Input Type RTD Pt100

Value | Unit
0 | °C
1 | °F
(Default : °C)

DC Resolution

ParameterMODBUS AddressSettings (Default Value)
DC Resolution115 to 118 (4 Channels)
115 to 122 (8 Channels)
Conditional Parameter (Note 2)

Value | Resolution
0 | 1
1 | 0.1
2 | 0.01
3 | 0.001
4 | 0.0001
(Default : 1 Unit for DC Linear input & 0.1 for Thermocouple & RTD)

Signal Low

ParameterMODBUS AddressSettings (Default Value)
Signal Low501 to 504 (4 Channels)
501 to 508 (8 Channels)
Conditional Parameter (Note 2)
Applicable for Input Type V / mA

Input Type | Settings | Default
0 to 20 mA | Signal Low to 0.00 | 0.00
4 to 20 mA | Signal Low to 4.00 | 4.00
0 to 80 mV | Signal Low to 0.00 | 0.00
0 to 1.25 V | Signal Low to 0.000 | 0.000
0 to 5 V | Signal Low to 0.000 | 0.000
0 to 10 V | Signal Low to 0.00 | 0.00
1 to 5 V | Signal Low to 1.000 | 1.000

Signal High

ParameterMODBUS AddressSettings (Default Value)
Signal High517 to 520 (4 Channels)
517 to 524 (8 Channels)
Conditional Parameter (Note 2)
Applicable for Input Type V / mA

Input Type | Settings | Default
0 to 20 mA | Signal High to 20.00 | 20.00
4 to 20 mA | Signal High to 20.00 | 20.00
0 to 80 mV | Signal High to 80.00 | 80.00
0 to 1.25 V | Signal High to 1.250 | 1.250
0 to 5 V | Signal High to 5.000 | 5.000
0 to 10 V | Signal High to 10.00 | 10.00
1 to 5 V | Signal High to 5.000 | 5.000

Range Low

ParameterMODBUS AddressSettings (Default Value)
Range Low131 to 134 (4 Channels)
131 to 138 (8 Channels)
Conditional Parameter (Note 2)
-30000 to 30000 (Default : 0)

Range High

ParameterMODBUS AddressSettings (Default Value)
Range High147 to 150 (4 Channels)
147 to 154 (8 Channels)
Conditional Parameter (Note 2)
-30000 to 30000 (Default : 1000)

Offset for PV

ParameterMODBUS AddressSettings (Default Value)
Offset for PV (Note 1)163 to 166 (4 Channels)
163 to 170 (8 Channels)
-30000 to 30000 (Default : 0)

Alarm Configuration

ParameterMODBUS AddressSettings (Default Value)
Alarm-1 Type179 to 182 (4 Channels)
179 to 186 (8 Channels)
Value | Type
0 | None
1 | Process Low
2 | Process High
(Default : None)
Alarm-2 Type243 to 246 (4 Channels)
243 to 250 (8 Channels)
(Same as Alarm-1 Type)
Alarm-3 Type307 to 310 (4 Channels)
307 to 314 (8 Channels)
(Same as Alarm-1 Type)
Alarm-4 Type371 to 374 (4 Channels)
371 to 378 (8 Channels)
(Same as Alarm-1 Type)
Alarm-1 Set-point (Note 1)195 to 198 (4 Channels)
195 to 202 (8 Channels)
Min. to Max. Range specified for the selected Input Type (Refer Table 1)
(Default : Min or Max Range depending on the Alarm type)
Alarm-2 Set-point (Note 1)259 to 262 (4 Channels)
259 to 266 (8 Channels)
(Same as Alarm-1 Set-point)
Alarm-3 Set-point (Note 1)323 to 326 (4 Channels)
323 to 330 (8 Channels)
(Same as Alarm-1 Set-point)
Alarm-4 Set-point (Note 1)387 to 390 (4 Channels)
387 to 394 (8 Channels)
(Same as Alarm-1 Set-point)
Alarm-1 Hysteresis (Note 1)211 to 214 (4 Channels)
211 to 218 (8 Channels)
1 to 30000 (Default : 20)
Alarm-2 Hysteresis (Note 1)275 to 278 (4 Channels)
275 to 282 (8 Channels)
1 to 30000 (Default : 20)
Alarm-3 Hysteresis (Note 1)339 to 342 (4 Channels)
339 to 346 (8 Channels)
1 to 30000 (Default : 20)
Alarm-4 Hysteresis (Note 1)403 to 406 (4 Channels)
403 to 410 (8 Channels)
1 to 30000 (Default : 20)
Alarm-1 Inhibit227 to 230 (4 Channels)
227 to 234 (8 Channels)
Value | Setting
0 | Inhibit
1 | Enable
(Default : Disable)
Alarm-2 Inhibit291 to 294 (4 Channels)
291 to 298 (8 Channels)
(Same as Alarm-1 Inhibit)
Alarm-3 Inhibit355 to 358 (4 Channels)
355 to 362 (8 Channels)
(Same as Alarm-1 Inhibit)
Alarm-4 Inhibit419 to 422 (4 Channels)
419 to 426 (8 Channels)
(Same as Alarm-1 Inhibit)
Enable Bottom Clip435 to 438 (4 Channels)
435 to 442 (8 Channels)
Value | Setting
0 | No
1 | Yes
(Default : No)
Bottom Clip Value451 to 454 (4 Channels)
451 to 458 (8 Channels)
-30000 to 30000 (Default : 0)
Enable Top Clip467 to 470 (4 Channels)
467 to 474 (8 Channels)
Value | Setting
0 | No
1 | Yes
(Default : No)
Top Clip Value483 to 486 (4 Channels)
483 to 490 (8 Channels)
-30000 to 30000 (Default : 1000)

Configuring Communication Parameters

These parameters set the communication properties for the MODBUS interface.

ParameterMODBUS AddressSettings (Default Value)
Modbus Slave ID11 to 247 (Default : 1)
Baud Rate2Value | Baud Rate
0 | 2400 bps
1 | 4800 bps
2 | 9600 bps
3 | 19200 bps
4 | 38400 bps
5 | 57600 bps
6 | 115200 bps
(Default : 9600 bps)
Parity3Value | Parity
0 | None
1 | Even
2 | Odd
(Default : Even)

Notes

Note 1

Thermocouples (J, K, T, R, S, B, N) and RTD Pt100 (3-wire) Inputs: The process value is always measured in 0.1°C/°F resolution. That is, for example, the value 300 means 30.0°C / °F. The same should be followed while setting the values for the parameters that are resolution based (like Zero Offset, Alarm Set-point, Alarm Hysteresis, etc.). That is for example, set 300 counts for 30.0°C / °F.

DC mA / mV / V Inputs (Also Refer Appendix A : DC Linear Signal Interface): The measured PV is a Resolution-less Scaled Value derived using the values for the parameters: Signal Low, Signal High, Range Low and Range High. The parameter `DC Resolution' holds the desired resolution that can be used to insert appropriate Decimal Place in the scaled PV. For example, if the DC Resolution value is 2 (0.01) then the scaled value of 3000 can be read as 30.00. Similarly the corresponding parameters like Zero Offset, Alarm Set-point, Alarm Hysteresis, etc., are also resolution less and, if desired, the parameter value for `DC Resolution' should be used for appropriate Decimal Place.

Note 2

Conditional Parameters are those whose usage depend upon the values set for some other parameters. For example; the parameters `Signal Low' & `Signal High' for a selected channel are used only if the input type for the selected channel is DC Input (mV / V / mA). The access to the conditional parameters for Read / Write operation, however, is not restricted.

Table 1: Input Type Ranges

This table lists the typical ranges and resolutions for various input types.

Input TypeRange (Min. to Max.)Resolution
Type J Thermocouple0 to +960.0°C / +32.0 to +1760.0°F0.1 °C / °F
Type K Thermocouple-200.0 to +1376.0°C / -328.0 to +2508.0°F
Type T Thermocouple-200.0 to +387.0°C / -328.0 to +728.0°F
Type R Thermocouple0 to +1771.0°C / +32.0 to +3219.0°F
Type S Thermocouple0 to +1768.0°C / +32.0 to +3214.0°F
Type B Thermocouple0 to +1826.0°C / +32.0 to +3218.0°F
Type N Thermocouple0 to +1314.0°C / +32.0 to +2397.0°F
3-wire, RTD Pt100-199.0 to +600.0°C / -328.0 to +1112.0°F0.1 °C / °F
0 to 20mA DC current-30000 to 30000 units1
4 to 20mA DC current0.1
0 to 80mV DC voltage0.01
0 to 1.25V DC voltage0.001
0 to 5.0V DC voltage0.0001
0 to 10.0V DC voltageUnits
1 to 5.0V DC voltage-30000 to 30000 unitsUnits

Configuring Communication

This section details the physical switch settings and indicator behavior for communication configuration.

Switch Position and Mode

Illustration shows a slide switch with two positions: 'Down' and 'Up'. Each position has two switches, labeled 1 and 2. The 'Mode Indicator' is shown as OFF for 'Normal' Operation Mode and ON for 'Configuration' Mode.

  • Switch Position 'Down': Switch 1 ON, Switch 2 OFF. Corresponds to 'Normal' Operation Mode.
  • Switch Position 'Up': Switch 1 ON, Switch 2 OFF. Corresponds to 'Configuration' Mode.

Mode Indicator LED: The LED status indicates the current mode. ON means Configuration Mode, OFF means Normal Operation Mode.

Communication Parameter Values

When in Configuration Mode, the following parameters can be set:

  • Module Slave ID: 1 to 247 (Default: 1)
  • Baud Rate: 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps (Default: 9600 bps)
  • Parity: None, Even, Odd (Default: Even)

Overall Dimension

Diagram showing the front and side views of the AIMS-4/8X module. Dimensions are: Width (W): 22.5 mm, Height (H): 101.0 mm, Depth (D): 119.0 mm.

Electrical Connections

Diagram illustrating the signal connections for the 4/8 Channel Analog Input Module with MODBUS over RS485 Serial Interface. The module features terminals for PWR, STATUS, RX, TX, ALARM, and signal inputs (AI-1 to AI-8, RTD, TC, V/mV, mA). It requires RS485 communication and a 24 VDC Supply. Note: For the 4 Channel Version, the connectors for AI-5 to AI-8 are not fitted.

Models: AIMS-4X Analog to Modbus Combiner-AIMS-8U-PPI-Converter, AIMS-4X, Analog to Modbus Combiner-AIMS-8U-PPI-Converter, Combiner-AIMS-8U-PPI-Converter, PPI-Converter

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