PRO Series® THE NEXT GENERATION OF BATTERY HANDLING EQUIPMENT
BATTERY TUGGER ELECTRIC
Brand: EnerSys
BATTERY TUGGER ELECTRIC BATTERY HANDLING EQUIPMENT
The Battery Tugger Electric (BTE) is the global standard in low-volume, high-efficiency battery changing. It offers unparalleled reliability, safety standards, and changing efficiency in the battery industry. All BTE models feature a fully welded, unibody construction finished in premium acid-proof powder coat paint, ensuring durability and effectiveness for years. The series utilizes a reliable 818kg electromagnetic extraction system, commonly used in man-aboard systems. A lead roller ensures smooth and damage-free exchanges, with optional battery guides available to prevent tipping of smaller pallet truck batteries. The BTE uses a UHMW slide bed with lead entry rollers to secure loads for transfer without additional safety locks, allowing users to simply pull the load into the compartment and travel to the destination.
BENEFITS
- Powerful 818kg electromagnet extraction for safe, quick, and reliable changes, supporting batteries up to 2265kg capacity.
- Batteries are handled on a slide strip bed.
- Electric Drive Push Pull System with a damage-free circuit breaker system.
- Enables maintenance-free operation and reduces damage from misuse.
- Operates using the truck's battery pack or an industrial battery via a provided parallel jumper cable. Available in 12V, 24V, 36V, and 48V (standard voltage is 24V).
- No additional power source is required.
- Features Durable Acid Resistant Powder-Coat Paint.
- Resists battery acid and other contaminants.
AVAILABLE OPTIONS
Mounting Options
| Part # | Description |
|---|---|
| BT-Pedestal | Tugger Pedestal Mounting Spacer (Other than standard height of 50.8mm) |
| BT-QC-PT | Quick Clamp (Pallet Truck) |
| BT-QC-FT | Quick Clamp (Fork Lift Truck) |
| BT-QC-PT-D | Quick Clamp (Pallet Truck) |
| BT-4WAY | 4-Way Fork Pockets (for pallet truck side mount) |
Carriage Frame Options
| Part # | Description |
|---|---|
| BT-CL | Custom Length Battery Tugger |
| BT-HS | High sides, extra height added to the shell |
| BT-FP-3.5 | 88.9mm deep Fork Pockets |
| BT-FP-2 | 50.8mm Deep Fork Pocket |
| BT-SM-FT | Side Mount w/ remote pendant & chain (pallet truck mnt) |
| BT-SCC 2' | 152.4mm Safety Chain with Clevis (for truck mount) |
| BT-FDBR | Battery Tugger Fold Down Bed Raisers |
| BT-DIA | Aluminum Drop-in Beds |
| BT-SG | Safety Gate Bolt-On (Bar option) |
| BT-SC-ARM | Safety Chain - Tugger Arm |
| BT-SC | Safety Chains (for truck mount) |
| BT-BG | Battery Guide |
| BT-BGF | Fold-down Battery Guide |
| BT-OHG | Over Head Guard Entry System |
Note: With every inch of arm length added, battery length capacity in the carriage is reduced.
Electrical Options
| Part # | Description |
|---|---|
| BT-VSJ | Variable Speed Joystick |
| BT-VS | Variable Speed Pot |
| BT-MAG-003 | Upgrade to 10-pole magnet |
| BT-12V | Tugger Voltage 12 V (other than 24) |
| BT-36V | Tugger Voltage 36 V (other than 24) |
| BT-48V | Tugger Voltage 48 V (other than 24) |
| BT-MV2 | Multi Voltage BT/BTS (24V & 36V) |
| BT-MV3 | Multi Voltage BT/BTS (24V, 36V & 48V) |
| BT-MOL | Lamp Indicator (Magnet Light-On) |
| BT-ESTOP | Emergency Stop Button (Mounted to Controls) |
| BT-BEEP | Magnet On - Beep |
| BT-SM-PT | Side Mount w/ remote pendant & chain (pallet truck mnt) |
| BT-OBPS | On Board Power Supply (BATTERIES NOT INCLUDED) |
| BT-ASL | Amber Strobe Light |
| BT-LAS | Laser Alignment System |
| BT-ECON | Battery Tugger Euro Connectors (2 male 2 female per unit) |
BASIC DIMENSIONS
| Dimension | Model | BTE-24 | BTE-30 | BTE-36 | BTE-42 | BTE-48 |
|---|---|---|---|---|---|---|
| Minimum roll-out height (with no pedestal)* (A) | in/mm | 4.625 in/118 mm | 6.625 in/169 mm | |||
| Minimum roll-out height with standard pedestal* | in/mm | 3.5 in / 89 mm | 5.5 in/140 mm | |||
| Magnet Reach w/ 152mm Arm (draw bar fully extended) (B) | in/mm | STD-63 in/1600 mm, CL-71 in/1804 mm | ||||
| Magnet Reach w/ 203mm Arm (draw bar fully extended) (Option) (C) | in/mm | |||||
| Overall Length (D) | in/mm | 34.5/876 | 40.5/1029 | 46.5/1181 | 52.5/1334 | 58.5/1486 |
| Overall Width (in/mm) (E) | in/mm | 24/610 | 30/762 | 36/914 | 42/1067 | 48/1219 |
| Overall Height (F) | in/mm | 44.125 in / 1121 mm | ||||
| Battery Compartment Width (in/mm) (G) | in/mm | 24/610 | 30/762 | 36/914 | 42/1067 | 48/1219 |
| Magnet Travel (draw bar fully retracted) (H) | in/mm | STD-42 in/1067 mm, CL-50 in/1270 mm | ||||
| Maximum Battery Length w/ 152mm Arm (I) | in/mm | STD-43 in/1093 mm, CL-51 in/1296 mm | ||||
| Maximum Battery Length w/ 203mm Arm (Option) (J) | in/mm | STD-41 in/1042 mm, CL-49 in/1245 mm | ||||
| Maximum Battery Width (in/mm) (K) | in/mm | 23/584 | 29/737 | 35/889 | 41/1041 | 47/1194 |
| Minimum Battery Width (L) | in/mm | 6 in / 152 mm | ||||
| Minimum Battery Height (M) | in/mm | 13 in / 331 mm | ||||
| Maximum Battery Height (N) | in/mm | 32 in / 813 mm | ||||
| Minimum Required Pallet Truck Fork Length | in/mm | 48 in /1220 mm | ||||
| Extraction Height, Mounted on Standard Pallet Truck + Standard 120mm Lift | in/mm | 11.378 in/289 mm | ||||
* When fitted to a standard pallet truck with 86mm thick forks.
Diagram Description: A front view shows the pedestal spacer and magnet travel. A side view illustrates magnet travel and a host truck fully elevated (standard 6" lift) with 60" long forks.
SPECIFICATIONS
| # | Specification | BTE-24 | BTE-30 | BTE-36 | BTE-42 | BTE-48 |
|---|---|---|---|---|---|---|
| 1 | Maximum Load Capacity with 48" forks | 3,000 lb / 1,361 kg | 5,000 lb / 2,265 kg | |||
| 2 | Maximum Load Capacity with 60" forks | |||||
| 3 | Electric Motor H.P. | 1HP | ||||
| 4 | Battery Attachment Mechanism | Magnet | ||||
| 5 | System Voltage | 12V / 24V / 36V / 48V | ||||
| 6 | Battery Connector | SB 175 Gray | ||||
| 7 | Standard Model Color (optional colors available) | Orange, Blue, Yellow, Red | ||||
| 8 | Push/Pull Drive Chain Size | #50 | ||||
WEIGHTS
| BTE-24 | BTE-30 | BTE-36 | BTE-42 | BTE-48 | |
|---|---|---|---|---|---|
| Service Weight Excluding Pallet Truck and Battery | 658 lb/298 kg | 700 lb/317 kg | 730 lb/331 kg | 760 lb/344 kg | 790 lb/358 kg |
PERFORMANCE
| BTE-24 | BTE-30 | BTE-36 | BTE-42 | BTE-48 | |
|---|---|---|---|---|---|
| Rated Draw Bar Pull (1/4" Plate) (P) | 1,800 lb / 818 kg | ||||
| Arm Travel Speed (Q) | 38 FPM / 11.5 m/min |
MODEL/PART NUMBER BREAKDOWN
Example: BTE-24-24-FM
The model number indicates: Series identification (BTE, BTSE), Compartment width (inches), DC voltage (12, 24, 36, 48), and Front mount (FM) or Side mount (SM).
BATTERY HANDLING EXPERTISE
Whatever the size of your battery fleet, PRO Series® battery handling solutions can help streamline your battery changing operation with a safe, productive, and cost-efficient system. EnerSys offers comprehensive support from initial design, drawings, and engineering through to complete installation and project management. PRO Series® solutions comply with health and safety regulations, utilizing the latest CAD software for system design tailored to your business needs. Experience the highest degree of safety and ease of operation, backed by skilled design and installation capabilities.
OUR EXCLUSIVE PARTNERSHIP WITH CARNEY BATTERY HANDLING LTD
Since 1984, Carney Battery Handling Ltd has partnered with EnerSys® to provide turn-key battery room solutions. This collaboration focuses on innovation, design, and the creation of quality critical battery room solutions. The partnership ensures dedicated support, delivering tailored engineering and design individualized for each customer. All equipment is rigorously tested for real-world environments to ensure readiness for demanding applications.
COMMITTED TO QUALITY EVERYWHERE FOR EVERYONE.
WHEREVER YOU DO BUSINESS, ENERSYS® CAN SUPPORT YOU WITH MOTIVE POWER ENERGY.
ABOUT ENERSYS®
EnerSys is the global leader in stored energy solutions for industrial applications. The company manufactures and distributes energy systems solutions, motive power batteries, specialty batteries, battery chargers, power equipment, battery accessories, and outdoor equipment enclosure solutions worldwide. Energy Systems are utilized in telecommunication, broadband, and utility industries, uninterruptible power supplies, and numerous other applications. Motive Power batteries and chargers are used in electric forklift trucks and other industrial electric-powered vehicles. Specialty batteries serve aerospace, defense, large over-the-road trucks, premium automotive, medical, and security systems. EnerSys also provides aftermarket and customer support in over 100 countries. Through the NorthStar acquisition, EnerSys has become the market leader for premium Thin Plate Pure Lead batteries.
More information regarding EnerSys can be found at www.enersys.com.
EnerSys Offices:
EnerSys EMEA
EH Europe GmbH
Baarerstrasse 18
6300 Zug
Switzerland
EnerSys Ltd (UK)
Oak Court, M60 Office Park,
Wynne Avenue,
Swinton,
Manchester, M27 8FF
Please refer to the website address for details of your nearest EnerSys office: www.enersys.com
© 2022 EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted. Subject to revisions without prior notice. E.&O.E. EMEA-EN-PG-PRO-BTE-0722. EnerSys EMEA Motive Power - Working in partnership with Carney Battery Handling Ltd.
EnerSys | Global Leader in Stored Energy & Power Solutions
