EnerSys NexSys iON: Advanced Lithium-Ion Battery Solutions

A Superior Power Experience for Industrial Applications

Introduction to NexSys® iON Technology

NexSys® iON battery solutions represent the industry's most advanced Lithium-ion (Li-ion) technology from EnerSys®. This technology, which powered the world's first Li-ion battery-powered satellite in 2001, currently powers hundreds of satellites in orbit.

Built to the highest safety, design, and manufacturing standards, NexSys iON batteries are ideal for heavy-duty applications. They are available in a scalable range of sizes and configurations, featuring fully integrated battery management controls that enhance safety, reliability, and battery life.

NexSys iON batteries help reduce downtime and battery ownership costs, contributing to more productive and profitable operations for any fleet or facility.

Key Benefits: A Superior Power Experience

EnerSys, a global leader in stored energy solutions, offers the NexSys® battery product portfolio. These intelligent, flexible power solutions significantly reduce unplanned downtime and unexpected operating costs compared to conventional lead-acid batteries.

By providing simpler, more productive, and predictable power, NexSys batteries allow material handling operations to focus on their core business.

Key Features:

High Productivity: Maximize run time with efficient charging during breaks, eliminating battery changing and long equalization times.
Low Upkeep: Enjoy virtually maintenance-free power solutions with no battery watering, no battery washing, and no risk of messy acid spill clean-ups.
High Reliability: Benefit from convenient, integrated, plug-and-play power systems with no compatibility issues and no need to manage multiple vendors.
Low Risk: Trustworthy power system performance and ownership costs are verified before purchase, backed by a reliable supplier and warranty.

Note: Battery performance and operational efficiency depend on following all maintenance and service requirements. Consult the owner's manual or an EnerSys representative for details.

Safeguards, Convenience, and Performance

Safeguards Operations and Operators

Designed to meet CE and UL standards (UL2580 and the new EN 1175:2020).
Designed to Automotive / Rigorous Functional Safety Standard ISO26262, exceeding standard industrial compliance requirements.
Features a double-tray design with an external tray customized for accurate fit and weight, sized for hassle-free fitment in most Class 1, 2, and 3 trucks.
Mounted charge connectors simplify plug-in operation, prevent connector damage, and actively prevent accidental drive-away when charging.
Integrated Battery Management System (BMS) actively enforces safety and optimizes operational lifetime.
Controller Area Network (CAN) communication enables full vehicle integration.

Cost-Cutting Convenience

Faster recharge rates reduce unproductive downtime.
Eliminates hassles and surprise expenses from daily maintenance.
Reduces costly battery changing, optimized for opportunity charging.
Easy plug-and-play charging requires no battery disconnection from the truck.

Sustainable Nickel Manganese Cobalt (NMC) Chemistry

Leverages advancements from automotive industry development.
Predicted to be the dominant Li-ion chemistry by 2025.
Utilizes commercially valuable elements for improved recyclability.
Cells are sourced from suppliers committed to Organization for Economic Co-operation and Development (OECD) guidelines.

Peak Productivity

Extended run times at peak power with higher sustained voltages.
Fewer plug-ins with over 80% usable State of Charge (SOC).
Enables 24/7 operation with no downtime for watering and equalizing.

Cost-Effective Modularity

Precisely engineered power systems minimize cost.
Allows upsizing or downsizing of power module set-up based on operational demand.
Minimizes service downtime with replaceable modules.

Reliable, Total System Integration

Avoids issues related to integrating components from multiple vendors.
Provides one comprehensive data and reporting solution.
Easy-to-use platforms offer operational support.

*Certification ongoing as additional variants are released.

**More about OECD Due Diligence Guidance at www.enersys.com/en/about-us/suppliers/

***Requires EnerSys analysis for proper application sizing.

About EnerSys and NexSys

EnerSys is a global leader in stored energy solutions for industrial applications.

Visit us at:

Document reference: AM-NXSION-PG AA May 2021

	NexSys+ Battery Charger User Manual - EnerSys Comprehensive user manual for the EnerSys NexSys+ battery charger, covering features, technical specifications, safety instructions, installation, operation, and troubleshooting.
	EnerSys NexSys® iON Batteries: Cost Savings for Prefabricated Home Manufacturer Forklifts Case study detailing how a prefabricated home manufacturer reduced costs and improved efficiency by switching to appropriately sized EnerSys NexSys® iON lithium-ion batteries for their forklift fleet.
	NexSys+ Batteriladdare Användarmanual Denna användarmanual ger en översikt över säkerhet, installation och drift av NexSys+ batteriladdare från EnerSys. Den innehåller detaljerad information om funktioner, tekniska data, säkerhetsföreskrifter och felsökning.
	EnerSys Batteries and Chargers for All Applications Explore the range of EnerSys batteries and chargers designed for diverse industrial applications. This document details traditional lead-acid batteries (Deserthog, Loadhog, Superhog), advanced TPPL batteries (NexSys TPPL), and lithium-ion batteries (NexSys iON), alongside chargers like IMPAQ, Express, NexSys+, and NexSys Air.
	EnerSys NexSys® iON Batteries Reduce Costs for Modular Home Manufacturer Case study detailing how a modular home manufacturer partnered with EnerSys to optimize their forklift fleet by selecting appropriately sized NexSys® iON lithium-ion batteries, resulting in significant cost savings and improved efficiency.
	NexSys+ Karikues Baterie: Manuali i Përdoruesit Manuali i përdoruesit për karikuesin e baterisë EnerSys NexSys+, duke ofruar udhëzime të hollësishme për instalim, përdorim, veçori, informacion teknik dhe zgjidhjen e problemeve.
	EnerSys Case Study: Modular Home Manufacturer Optimizes Forklift Battery Costs with NexSys® iON A modular home manufacturer reduced costs and improved efficiency by right-sizing NexSys® iON lithium-ion batteries for their forklift fleet, saving an estimated $1.5 million.
	EnerSys NexSys iON Batteries: Cost Savings for Modular Home Manufacturer Case study detailing how a modular home manufacturer reduced costs and improved efficiency by right-sizing EnerSys NexSys iON lithium-ion batteries for their forklift fleet, leading to significant savings.