Ford F-Series Vehicle Technical Service Bulletins and Information

This document provides a comprehensive overview of technical service bulletins (TSBs) and diagnostic information for Ford F-Series vehicles, model year 2001.

Vehicle Information

VIN: 1FTZF17211NB50237

Vehicle Description: 2001 F-SERIES LD

Transmission: 4R70W 4 SPD AUTO

Paint Color: OXFORD WHITE SOLID C/C

Axle Ratio: 3.55 FINAL DRIVE RATIO

Body Style: F-150 REG CAB STYLE SIDE 4X2

Axle Code: 19

Radio: ELETR PREM AM/FM STRO/CSTE/CLK

Wheel Size: 7.5X17 10 SPOKE ALUM WHL

Engine: 4.2L EFI

Engine Calibration: 1F512C0A

Gross Vehicle Weight: 5600 LB. GVW

Front Tire: P275/60R 17 A/S OWL

Warranty Start Date: 07/19/2001

Build Date: 04/19/2001

Sale Mileage: 00035

No warning messages found for this VIN.

No outstanding field service actions.

No ESP information available.

No recent repair history on vehicle.

Symptom Code Information

Symptom Code: 698298 - DRIVEABILITY MALFUNCTION INDICATOR LAMP - MIL

Special Service Messages

21451 Powertrain Control Module Programming

Starting mid-2010, some Powertrain Control Modules (PCM) service parts are released by hardware type, not software level. Use IDS v67.03 or higher and follow the Programmable Module Installation (PMI) procedure. Best results are obtained by using the original IDS session. If an IDS error occurs during PMI, locate and resume the original IDS session to allow PMI to complete. Contact the technical hotline if an error persists, providing the exact text displayed by IDS.

Effective Date: 08/10/2010

21126 Multiple Vehicle Line MAF Sensor Service Tip

For 1997-2010MY gas engine vehicles exhibiting diagnostic trouble codes P0171-P0175, lack of power, hesitation, rough running, or surge drivability concerns due to contaminated Mass Airflow Sensors (MAF). If normal diagnostics lead to the MAF sensor, inspect the sensor hotwire for contamination. Clean the sensor with CRC Mass Air Flow Sensor Cleaner #05110. Do not use shop air or harsh chemicals. This can cause serious damage. CRC MAF Sensor Cleaner will safely clean the MAF hotwire and electrical components. Monitor LongFT1 and LongFT2 PIDs after cleaning to confirm repair.

Effective Date: 12/03/2009

20680 Gas Engine Coil on Plug (COP) Diagnostic Testing

When diagnosing Coil on Plug (COP) ignition primary circuit malfunction DTCs P035X-P0360, always verify harness integrity using PCED Pinpoint Test JF. In rare instances, COP DTCs can be a result of PCM driver failures. To confirm PCM driver function, use IDS Toolbox Oscilloscope "Escape PCM Driver" test. If missing pulses are observed, follow PCED diagnostics to resolve. Do not replace the PCM if all coil pulses are present.

Effective Date: 02/25/2009

20677 Gas Engine Multiple Coil Primary Circuit Diagnostics

Diagnostic Trouble Codes (DTC) P0350/P035X-P0360 can only be set by a primary circuit malfunction. A secondary ignition failure will not set these DTCs. If a P0350/P035X-P0360 DTC has been set, the PCM will invoke Failure Mode Effects Management (FMEM), which will shut down the injector for the faulted cylinder. This is normal operation to protect the catalyst. Do not condemn the injector when a P0350/P035X-P0360 DTC is present. A primary circuit malfunction will always set a P0350/P035X-P0360 DTC before a P030X (Cylinder X Misfire Detected). If the cause of the primary circuit malfunction is a short to ground, the ignition coil will be damaged within seconds; however, the PCM will not be damaged. Do not replace the PCM without verifying coil driver functionality.

Effective Date: 02/24/2009

Technical Service Bulletins

05-22-06: MIL On with DTC P1131 and/or P1151 - 4.2L Engine

For 2001-2003 F-150, 2004 F-150 Heritage, and 2001-2003 E-150/250 vehicles equipped with a 4.2L engine, the Malfunction Indicator Lamp (MIL) may be on with Diagnostic Trouble Codes (DTCs) P1131 and/or P1151 (System Too Lean Bank 1 or 2). This condition may be due to leaking isolator bolts/port gaskets in the upper-to-lower intake manifold mounting area. This condition is sometimes intermittent and may not be apparent on a warmed-up engine.

Effective Date: 10/24/2005

05-22-08: WDS COP Kit Diagnostic Tips - Coil on Plug (COP) Ignition Systems - Engine Misfire or Rough Running

Approximately 50% of Coil on Plug (COP) coils returned for warranty do not have a problem. The misfiring cylinder must be identified through self-test misfire codes or through WDS Power Balance. Rule out base engine problems, fuel problems, and then look at ignition problems. Be sure to rule out coil primary circuit issues. Once the above steps have been completed, and the issue is in the secondary part of the ignition system, the oscilloscope procedure outlined in this TSB can isolate the difference between a coil or spark plug problem.

Effective Date: 10/24/2005

05-05-06: Alternative Fuel Vehicle - Compressed Natural Gas Fuel Tank Inspection

Federal law requires guidance for CNG tank inspection. The National Highway Traffic Safety Administration (NHTSA) has mandated that natural gas fuel tanks for vehicles produced after December 2, 1996, be inspected for damage or deterioration every 36 months, or 36,000 miles, whichever comes first, or after a fire or accident. It is the customer's responsibility to get their CNG fuel containers inspected by 3 years/36,000 miles and to be in compliance with FMVSS requirements and industry standards.

Effective Date: 03/04/2005

04-17-04: Malfunction Indicator Lamp (MIL) Illuminated - System Lean Diagnostic Trouble Codes (DTC's) - Service Tips

This article aids in diagnosing DTCs P0171, P0174, P1130, P1131, P1150, P1151, P2195, or P2197 (System Lean or Lack of HEGO Switches) when a vacuum leak is present. HEGO sensors, MAF sensors, and PCM replacements are not an effective repair when a vacuum leak is causing these DTCs. Perform TSB inspections/repairs when these codes are found. The procedure provides instructions on how to make comparisons of the total fuel corrections (using scan tool or equivalent) at idle and high RPMs to help determine if a vacuum leak is the root cause of the DTCs.

Effective Date: 08/16/2004

04-11-01: Driveability - Streamlined Diagnostic Procedure for Vehicles with MIL On and DTCs P0401, P0402, P1400 or P1401 - Additional Symptoms May Include Runs Rough, Lacks Power, Surge, Poor Fuel Economy

Some vehicles may exhibit a Malfunction Indicator Lamp (MIL) "on" with or without symptoms such as rough running, lack of power, surge, or poor fuel economy, along with DTCs P0401, P0402, P1400 or P1401. This may be caused by an intermittently functioning tube-mounted Delta Pressure Feedback EGR (DPFE) sensor. For vehicles equipped with a tube-mounted DPFE sensor, perform the TSB diagnostic procedure and repair action. This procedure supersedes the diagnostic procedure in the PC/ED manual for the issue described above.

Effective Date: 05/26/2004

03-20-03: Driveability - (MIL) Illuminated with DTC's P0442, P0455, P0456, P0457, P1442 or Check Fuel Cap Lamp Illuminated with DTC P0457

Some vehicles may exhibit a Malfunction Indicator Lamp (MIL) illuminated with DTCs P0442, P0455, P0456, P0457 or P1442, or a "Check Fuel Cap" lamp illuminated with DTC P0457 for the evaporative emission system. This may be caused by loose or leaking hoses, a loose or broken fuel cap, a leak at the top of the fuel filler pipe neck, etc. Use the Rotunda Leak Detector Smoke Machine (Part 218-00001) or equivalent, to locate and repair leaks in the evaporative emission system. Refer to the TSB Service Procedure for details.

Effective Date: 09/25/2003

03-10-02: Driveability - Compressed Natural Gas (CNG) - Rough Idle or No Start When Cold - Vehicles Equipped with CNG Bi-Fuel Engine Only

Due to possible regional fuel quality issues in some areas, it may be necessary to clean the low flow injectors in the Compuvalve, and the associated fuel introduction hardware between the Compuvalve and intake manifold (fuel rails, injector sleeves). Typical symptoms of contamination in the low flow injectors are: rough run in ALT fuel mode most noticeable at idle, runs ok in gasoline mode, no start (green light on) when vehicle is cold in ALT fuel mode, but will start if the vehicle has been previously warmed up in gasoline mode, no start in ALT fuel mode (with green light on) at any time, but starts in gasoline mode.

Effective Date: 05/14/2003

02-23-04: (DTC's), Lamp 4x4, Speedometer Inaccurate &/or Inoperative - After (PCM) or Instrument Cluster Replacement - Gas Eng. Only

Some vehicles may exhibit an inoperative or inaccurate speedometer, 4x4 lamp illuminated, and/or Diagnostic Trouble Codes (DTCs) P1635 or P1639 present after a Powertrain Control Module (PCM) or Instrument Cluster replacement. This may be caused by the Vehicle Identification (VID) block that must be programmed when replacing the PCM. Failure to perform the proper Programmable Module Installation procedure may generate fault code: P1639 VID BLOCK NOT PROGRAMMED OR IS CORRUPT--P1635 TIRE/AXLE OUT OF ACCEPTABLE RANGE.

Effective Date: 11/18/2002

02-22-01: Driveability - Surge/Rolling Idle - Poor Fuel Economy - Diagnostic Trouble Codes (DTCs) P1336, P1309, P0340 - MIL

Incorrectly installed gear-driven camshaft position (CMP) sensor synchronizer assemblies may be hard to diagnose. The vehicle may exhibit poor fuel economy, driveability diagnostic trouble codes (DTCs) P1336, P1309, P0340 with MIL light on. Loss of power, surge, hesitation, and runs rough on acceleration may also be present. New diagnostics have been developed for WDS to diagnose incorrectly installed gear-driven camshaft position (CMP) synchronizer assemblies.

Effective Date: 10/29/2002

01-21-13: Driveability - Electrical - Sticking or Binding Ignition Lock Cylinder - High Effort When Turning Ignition Switch - Diagnostic Trouble Codes (DTC) P0500, P1502 and/or U1039 on Some Vehicles

Some ignition switch lock cylinder assemblies may exhibit the following highly intermittent conditions: roughness and/or excessive effort in turning the key from RUN to START position. Key does not fully return from START to RUN after starting vehicle. This may result in intermittent accessory function. Continental only - a Malfunction Indicator Lamp may illuminate with diagnostic trouble codes P0500, P1502 and U1039 stored in the Powertrain Control Module's (PCM) memory. This may be caused by a key-in-ignition warning chime switch. Replace the key-in-ignition warning chime switch located on the ignition switch lock cylinder with revised part XL2Z-11A127-AB.

Effective Date: 10/24/2001

01-14-01: Electrical - Transmission - Transfer Case - Electronic Shift on the Fly (ESOF) Transfer Case - Inadvertent 4x4 Hi or Low Shift Events

Some vehicles may exhibit inadvertent 4x4 HI or LOW shift events, 4x4 and/or low range indicator flashing or solid, or vehicle stuck in 4L after uncommanded shift. This may be caused by the 4x4 shift motor. Install a YL1Z-7G360-AA shift motor on vehicles built before 12/99. The YL1Z-7G360-AA shift motor with a grey contact plate cover replaces the prior design F75Z-7G360-AA motor with a blue contact plate cover. Grey cover shift motors contain improved sense plate material and shift motor terminal upgrade. For vehicles already equipped with the latest style shift motor, refer to the TSB for details.

Effective Date: 07/10/2001

01-10-11: Driveability - Bi-Fuel Component Identification Chart - Bi-Fuel Engines Only

This article serves as an aid to ensure correct ordering of major components by identifying component to vehicle application. Refer to the component chart (Figure 1) for bi-fuel major component identification and illustrations.

Effective Date: 05/21/2001

01-10-06: Driveability - Bi-Fuel - Compuvalve Pre-Replacement Check List - Service Tips

This article is used as an aid in diagnosis to avoid unnecessary replacement of the Compuvalve on bi-fuel vehicles after normal diagnosis has determined the Compuvalve may be faulty. Complete the normal diagnostic methods and pinpoint tests. Should the conclusion be after normal diagnosis to replace the Compuvalve, then follow the Compuvalve pre-replacement checklist before replacing the Compuvalve.

Effective Date: 05/17/2001

01-10-01: Driveability - Bi-Fuel - Parameter Identification Data (PID) Input and Output Information - Vehicles Equipped with 5.4L or 6.8L Bi-Fuel Engine Only

This article can be used as an overview of bi-fuel LPG vehicle parameter identification data (PID), inputs and outputs as a diagnostic aid for the listed bi-fuel vehicles. Refer to the TSB Parameter Identification Data (PID) Input and Output Information chart as an aid for diagnostics and the switch-over code chart for additional information.

Effective Date: 05/15/2001

01-09-07: Driveability - H02S (Heated Oxygen Sensor), Catalyst, and Fuel System Monitors - Service Tips - OBD II Vehicles Only

This article is intended to be an aide in diagnosing conditions related to Heated Oxygen Sensor (HO2S), Catalyst, and Fuel System Monitor related Diagnostic Trouble Codes (DTCs). Additional information is included to assist in diagnosing certain vehicle symptoms. This article is not intended to be a shortcut to the Powertrain Control/Emissions Diagnosis (PC/ED) Workshop Manual pinpoint tests. The pinpoint tests in the PC/ED manual should always be followed when diagnosing vehicle conditions. Use the TSB information and service tips to assist in the diagnosis of HO2S, Catalyst, and Fuel System Monitor related DTCs.

Effective Date: 05/07/2001

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