ActronAir Relative Humidity Sensors Installation and Commissioning Guide

ActronAir Relative Humidity Sensors

Installation and Commissioning Guide

Introduction

This guide provides instructions for the installation and commissioning of ActronAir Relative Humidity Sensors, specifically the CRH-D and CRH-S models.

The sensors are designed for use with ActronAir's Hercules, Tri-Capacity, VCC, and Genesis air conditioning systems, particularly when optional Reheat or Economy (Enthalpy) cycles are utilized.

Sensor Models

Model: CRH-D

Model: CRH-S

Applicable Models

System Type Applicable Model Numbers
HERCULES PKV1700T to PKV2000T
TRI-CAPACITY PKY470T to PKY960T
VARIABLE CAPACITY COMMERCIAL (VCC) PKV720T to PKV960T
GENESIS PRV72AT to PRV96AT

Congratulations on your purchase of an ActronAir Humidity Sensor. This device has been designed and manufactured with the highest quality standard in mind. We hope that you will be satisfied with your excellent choice.

Please read this guide thoroughly and keep it near the unit for future reference.

01. Safety Precautions

  • Read all instructions in this guide before operating the air conditioning unit. Failure to do so may result in damage to the unit and void your warranty.
  • Turn-Off power from mains supply by removing fuse or switching the circuit breaker to the Off position before installation or servicing this control interface.
  • Follow sound LOCK-OUT/TAG OUT (LOTO) procedures to ensure that power supply is not re-energised accidentally.
  • The sensors described in this guide require a power supply of 24 VAC.
  • Installation and servicing must be carried out only by a qualified technician.
  • Ensure that the unit installation complies with relevant council regulations and building code standards. All electrical wiring must be in accordance with current electrical authority regulations and all wiring connections must be as per the electrical diagram provided.
  • WH&S rules and regulations must be observed and will take precedence during the installation process.
  • Only use these sensors with an ActronAir air conditioner as described in this installation guide.

02. General Features

The CRH-D and CRH-S humidity sensors are utilized in ActronAir Hercules, Tri-Capacity, VCC, and Genesis air conditioning systems when the optional Reheat or Economy (Enthalpy) cycle is needed.

The CRH-D model is designed for duct mounting to measure and monitor relative humidity in the supply air through the ductwork during the Re-heat cycle. It is installed on the return side when operating in Economy Cycle. Conversely, the CRH-S model is mounted on the wall and measures the indoor humidity relative to the outside air.

Both sensors are equipped with 8 DIP switches for mode selection and setting the sensor's address.

DIP Switch Settings

Description of DIP switch layout: 8 switches labeled 1 through 8.
  • DIP 1-5: Address On (128-159). Selection is made in 5-bit binary code.
  • DIP 6-7: Mode Selection. Common settings include:
    • Off-Off = Supervisory CM100
    • Off-On = Modbus 1,8 N,2
    • On-Off = Auto (Supv C - Modbus)
    • On-On = Modbus 1,8 E,2
  • DIP 8: Serial Speed.
    • Off = 19200 Bit/sec
    • On = 9600 Bit/sec

Example Address Selection:

DIP Switch Numbers Address
1=On, 2-5=Off 129
1-5=Off 128

Protocols: CM100 / Modbus supervisor protocol (or Auto).

Serial Speed: 9600 ... 19200 bit/sec. The default baud rate used with ActronAir systems is 19200 Bit/sec.

Humidity Sensors Operating Range

Model Part Number Range
CRH-D 2060-201 -10°C to 70°C, 10%rh to 90%rh
CRH-S 2060-202 -10°C to 70°C, 10%rh to 90%rh

03. Dimensions

CRH-D Dimensions (in mm)

Diagram shows a probe extending from a main body. Key dimensions indicated: Overall length (approx. 336mm), probe length (approx. 272mm), body width (approx. 98mm), body height (approx. 105mm), and depth measurements (20mm, 44mm, 19mm, 42mm).

CRH-S Dimensions (in mm)

Diagram shows a wall-mountable unit. Key dimensions indicated: Width (approx. 98mm), height (approx. 170mm), depth measurements (44mm, 55mm, 17mm), and mounting hole spacing (72mm x 72mm).

05. Mounting and Drilling Holes Template

CRH-D Mounting Template

Diagram shows a circular template for the CRH-D. Probe location hole: 1 x Ø17mm. Panel mounting holes: 3 x Ø2.75mm. Key dimensions: 43.3mm, 25mm, 37.5mm.

CRH-S Mounting Template

Diagram shows a square template for the CRH-S. Panel mounting holes: 4 x Ø2.75mm. Key dimensions: 72mm x 72mm.

06. Connections

Diagram shows the terminal block for sensor connections: 24VAC SUPPLY (+ (G), - (G0)), RS-485 (+, -), GND.

Notes:

  • Use a 4 Core (2 Pair) Twisted Pair 0.5 mm² (16/0.20) Shielded Data Cable. Connect the shield to the GND terminal and to an earth if G0-Earth connection is required.
  • Do not run serial cables near the 230V or 415V power supply cables or contactor control cables to reduce electromagnetic coupling.
  • The maximum connection distance is 100 m between the sensors, 200 m in total for two humidity sensors connection.

07. Humidity Sensors Address and DIP Switch Settings

This section details how to configure the sensors using DIP switches for addressing and mode selection.

Address Relative Humidity (RH) Sensor DIP Switch Settings (HERCULES/VCC) DIP Switch Settings (TRI-CAPACITY)
Sensor 1 Outside Air RH Sensor DIP switch 6 and 7 ON DIP switch 7 ON
Room Air RH Sensor DIP switch 1, 6 and 7 ON DIP switch 1 and 7 ON
Visual representation of DIP switch banks for Sensor 1, showing ON/OFF positions for switches 1-8.

NOTE: "Room" RH Sensor is also referred to as "Inside" or "Return" RH Sensor.

08. Electrical Connection Using 1 Sensor

08.01. HERCULES (PKV)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit and requires connection by the installer, referring to the Hercules Installation and Commissioning Guide (0525-021). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for Hercules (PKV) with one sensor. Shows connections for Return Air Temperature Sensor and Humidity Sensor to CM100 and Damper Terminals. Key terminals on the CM100 include: FAULT COM, FAULT NC, FAULT NO, RETURN AIR SENSOR, IN-FAN DEMAND, GND, REMOTE ON/OFF, DEHUMIDIFY ON, HEAT ON, 24VAC OUT, 0V AC OUT, GND (SHIELD), RX+/TX+, RX-/TX-. The Humidity Sensor connects via 24VAC SUPPLY, RS485 DATA (+ (G), - (G0)), GND, and SHIELD WIRE. A 120Ω resistor is shown in series with the RS485 bus. DIP SWITCH is also shown.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1, 6 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 6 and 7 to ON.

08.02. TRI-CAPACITY (PKY820-960T)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit and requires connection by the installer, referring to the Tri-Capacity PKY820-960 Installation and Commissioning Guide (0525-070). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for Tri-Capacity (PKY820-960T) with one sensor. Shows connections to the CM100 board. Key terminals on the CM100 include: 24VAC OUT, STAGE 1/2/3 IN, HEAT IN, IN-FAN IN, REMOTE ON/OFF, COMMON (GND), MULTI INPUT 1/2, RTN AIR SENSOR (GND), RTN AIR SENSOR, AFTER HOURS. The Humidity Sensor connects via 24VAC SUPPLY, RS485 DATA (+ (G), - (G0)), GND, and SHIELD WIRE. A 120Ω resistor is shown in series with the RS485 bus. DIP SWITCH is also shown.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 7 to ON.

08.03. TRI-CAPACITY (PKY470-700T)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit and requires connection by the installer, referring to the Tri-Capacity PKY470-700 Installation and Commissioning Guide (0525-069). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for Tri-Capacity (PKY470-700T) with one sensor. Similar to PKY820-960T, showing connections to the CM100 board. Key terminals on the CM100 include: 24VAC OUT, STAGE 1/2/3 IN, HEAT IN, IN-FAN IN, REMOTE ON/OFF, COMMON (GND), MULTI INPUT 1/2, RTN AIR SENSOR (GND), RTN AIR SENSOR, AFTER HOURS. The Humidity Sensor connects via 24VAC SUPPLY, RS485 DATA (+ (G), - (G0)), GND, and SHIELD WIRE. A 120Ω resistor is shown in series with the RS485 bus. DIP SWITCH is also shown.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 7 to ON.

08.04. VCC (PKV) and GENESIS (PRV)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit. Requires connection by the installer, referring to the VCC PKV720-960T Installation and Commissioning Guide (0525-122) or Genesis PRV72AT-96AT Installation and Commissioning Guide (0525-139). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for VCC (PKV) and Genesis (PRV) with one sensor. Shows connections to the CM1 controller. Key terminals on the CM1 controller include: +12V, COM, 0-10V (multiple), AUX IN, ECON FAN IN, OUT, COIL TEMP OUT, AMB TEMP OUT, AUX OUT, SENSOR, FAN1 OUT, FAN2 OUT, NC, NO, PWM. The Humidity Sensor connects via 24VDC POWER IN (+ (G), M-G0, GND), 485 ABG (+, -), and DIP SWITCH.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1, 6 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 6 and 7 to ON.

09. Electrical Connection Using 2 Sensors

09.01. HERCULES (PKV)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit and requires connection by the installer, referring to the Hercules Installation and Commissioning Guide (0525-021). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for Hercules (PKV) with two sensors (Room and Outside Humidity Sensors). Shows connections for Return Air Temperature Sensor and both Humidity Sensors to CM100 and Damper Terminals. Key terminals on the CM100 are listed as in the single sensor connection. Both Humidity Sensors connect via 24VAC SUPPLY, RS485 DATA (+ (G), - (G0)), GND, and SHIELD WIRE. A 120Ω resistor is shown in series with the RS485 bus. DIP SWITCH is also shown for each sensor.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1, 6 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 6 and 7 to ON.

09.02. TRI-CAPACITY (PKY820-960)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit and requires connection by the installer, referring to the Tri-Capacity PKY820-960 Installation and Commissioning (0525-070). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for Tri-Capacity (PKY820-960) with two sensors. Similar to the single sensor connection, showing connections to the CM100 board for both Room and Outside Humidity Sensors. Key terminals on the CM100 are listed. Both Humidity Sensors connect via 24VAC SUPPLY, RS485 DATA (+ (G), - (G0)), GND, and SHIELD WIRE. A 120Ω resistor is shown in series with the RS485 bus. DIP SWITCH is also shown for each sensor.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 7 to ON.

09.03. TRI-CAPACITY (PKY470-700T)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit and requires connection by the installer, referring to the Tri-Capacity PKY470-700 Installation and Commissioning Guide (0525-069). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Important: Make sure the 120 Ω resistor is connected as shown for reliable 485 bus operation.

Wiring diagram for Tri-Capacity (PKY470-700T) with two sensors. Similar to the PKY820-960, showing connections to the CM100 board for both Room and Outside Humidity Sensors. Key terminals on the CM100 are listed. Both Humidity Sensors connect via 24VAC SUPPLY, RS485 DATA (+ (G), - (G0)), GND, and SHIELD WIRE. A 120Ω resistor is shown in series with the RS485 bus. DIP SWITCH is also shown for each sensor.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 7 to ON.

09.04. VCC (PKV) and GENESIS (PRV)

Notes for Return Air Temperature Sensor: A 6m Return Air Temperature sensor is supplied with the unit. Requires connection by the installer, referring to the VCC PKV720-960T Installation and Commissioning Guide (0525-122) or Genesis PRV72AT-96AT Installation and Commissioning Guide (0525-139). The RH sensor has a built-in temperature sensor that can be used instead.

Note for Humidity Sensor Wires: Must be 4 Core (2 pair) twisted pair 0.5mm² (16/0.20) shielded data cable.

Wiring diagram for VCC (PKV) and Genesis (PRV) with two sensors (Sensor 1 and Sensor 2). Shows connections to the CM1 controller. Key terminals on the CM1 controller are listed. Both Humidity Sensors connect via 24VDC POWER IN (+ (G), M-G0, GND), 485 ABG (+, -), and DIP SWITCH.

Notes:

  • For Room Air Relative Humidity sensor, set DIP switch 1, 6 and 7 to ON.
  • For Outside Air Relative Humidity sensor, set DIP switch 6 and 7 to ON.

10. Configuration Procedure

Notes:

  • The sensor (model: CRH-S) is used to measure the Outside or Room Relative Humidity.
  • The sensor (model: CRH-D) is used to measure the Supply Air Relative Humidity.

10.01. Outside Air Relative Humidity Sensor Configuration

1. Activate the sensor for Outside Air Relative Humidity via Service menu screen:

Menu Progression: Main Menu ➔ G. Service ➔ Gf. Service settings ➔ Gfc. Thermoregulation

Hercules

Screen shows "Thermoregulat. Gfc34". Option "Outside Temp / Humidity sensor fitted:" can be set to "Yes" or "No". If "Yes", it uses the Outside Temp/Humidity sensor. If "No", it uses the factory fitted outside air temperature sensor. Instruction: "Use this temp. sensor instead of Al10: (DIP Switch 6, 7 ON)". Shows DIP switches on the Humidity Sensor.

Tri-Capacity

Screen shows "Thermoregulat. Gfc16". Option "Outside Temp / Humidity sensor fitted:" can be set to "Yes" or "No". If "Yes", it uses the Outside Temp/Humidity sensor. If "No", it uses the factory fitted outside air temperature sensor. Instruction: "Use this temp. sensor instead of Al10: (DIP Switch 7 ON)". Shows DIP switches on the Humidity Sensor.

Notes:

  • Thermoregulation is under Service settings sub-menu level, which is password protected.
  • Enter the Service Password (7378) using the ⇧ (Up), ⇓ (Down) and ⇔ (Enter) keys in order to gain access to Service menu.
  • Use the ⇧ (Up), ⇓ (Down) and ⇔ (Enter) keys to change the prompts from No to Yes.
  • Make sure the DIP switches 6 and 7 on the Sensor 1 are set to ON.

2. Check the current reading of the Outside Air Relative Humidity sensor via "Status AIN" screen.

Menu Progression: Main Menu ➔ E. Status

Hercules Status

Screen shows "Status AIN E4". Displays "RS485 Outside probe" with Temperature: 23.8°C, Humidity: 42.7%, Dew Point: 10.2°C, Enthalpy: 44.2kJ.

Tri-Capacity Status

Screen shows "Status AIN E28". Displays "RS485 Outside probe" with Temperature: 22.7°C, Humidity: 40.1%, Dew Point: 11.2°C, Enthalpy: 42.5kJ.

Action: Check the Outside Humidity Sensor readings.

NOTES: If the values are 0, CM100 is not communicating with the Outside Humidity Sensor. Check your wiring connections, DIP switch settings on the sensor and configuration procedure.

10.02. Room Air Relative Humidity Sensor Configuration

1. Activate the sensor for Room Air Relative Humidity via Service menu screen:

Menu Progression: Main Menu ➔ G. Service ➔ Gf. Service settings ➔ Gfc. Thermoregulation

Hercules

Screen shows "Thermoregulat. Gfc33". Option "Room Temp / Humidity sensor fitted:" can be set to "Yes" or "No". If "Yes", it uses the Room Temp/Humidity sensor. If "No", it uses the factory fitted outside air temperature sensor. Instruction: "Use this temp. sensor instead of Al9: (DIP Switch 1, 6, 7 ON)". Shows DIP switches on the Humidity Sensor.

Tri-Capacity

Screen shows "Thermoregulat. Gfc15". Option "Room Temp / Humidity sensor fitted:" can be set to "Yes" or "No". If "Yes", it uses the Room Temp/Humidity sensor. If "No", it uses the factory fitted outside air temperature sensor. Instruction: "Use this temp. sensor instead of Al9: (DIP Switch 1, 7 ON)". Shows DIP switches on the Humidity Sensor.

Notes:

  • Thermoregulation is under Service settings sub-menu level, which is password protected.
  • Enter the Service Password (7378) using the ⇧ (Up), 凸 (Down) and ⇔ (Enter) keys in order to gain access to Service menu.
  • Use the ⇧ (Up), 凸 (Down) and ⇔ (Enter) keys to change the prompts from No to Yes.
  • Make sure the DIP switches 6 and 7 on the Sensor 1 are set to On.

2. Check the current reading of the Room Air Relative Humidity sensor via "Status AIN" screen.

Menu Progression: Main Menu ➔ E. Status

Hercules Status

Screen shows "Status AIN E5". Displays "RS485 Room probe" with Temperature: 23.8°C, Humidity: 42.7%, Dew Point: 10.2°C, Enthalpy: 44.2kJ.

Tri-Capacity Status

Screen shows "Status AIN E29". Displays "RS485 Room probe" with Temperature: 23.1°C, Humidity: 50.7%, Dew Point: 10.2°C, Enthalpy: 43.9kJ.

Action: Check the Room Humidity Sensor readings.

NOTES: If the values are 0, CM100 is not communicating with the Room Humidity Sensor. Check your wiring connections, DIP switch settings on the sensor and configuration procedure.

10.03. Procedure when the Sensor is used as Room Air RH Sensor - Reheat Operation (Hercules models only)

  1. Activate the sensor by following steps 2.1 and 2.2 from procedure when sensor is used as Room RH.
  2. Set the "Room Humidity" parameters via G. Service menu and then "f. Service settings" (Gf Screen).
  3. Go to "c. Thermoregulation" (Gfc Screen) sub-menu and then to "Thermoregulat. Gfc2", to set the Return Humidity parameters.

NOTE: "Return Humidity" means "Room Humidity".

Screen shows "Thermoregulat. Gfc2". Parameters to set for Return Humidity: Setpoint: 60.0%rH, Dead band: 0.0%rH, Prop. band: 5.0%rH. Instructions indicate to use ⇧ (Up), 凸 (Down) and ⇔ (Enter) keys to change settings.

10.04. Room Air Relative Humidity Setpoint Adjustment (Hercules models only)

Consumer / End User will use screen B1 to adjust Relative Humidity setpoint to suit their desired condition.

Screen B1 shows "Room Setpoint: 22.0 °c" and "Room Setpoint: 55.0%rH". This allows setting the Room Relative Humidity setpoint.

10.05. Economy Cycle Settings

1. Set-up the Relative Humidity sensor “Economy Cycle" settings via Service menu, as applicable:

NOTE: For the following settings; outside humidity sensor should be set to Yes.

Settings:

  • Humidity: Min = 0.0%, Max = 99.9%, Default = 60.0%
  • Enthalpy: Min = 0.0kJ/kg, Max = 99.9kJ/kg, Default = 45.0kJ/kg
  • Dew Point: Min = 0.0°C, Max = 99.9°C, Default = 13.0°C
  • Moisture: Min = 0.0g/kg, Max = 99.9g/kg, Default = 8.0g/kg

Menu Progression: Main Menu ➔ G. Service ➔ Gf. Service settings ➔ Gfd. Economy settings

Screen shows "Economy Cycle Gfd3". Options for "Outside Air Max Limit": Temperature: Yes (28.0c), Humidity: Yes (60.0%), Enthalpy: Yes (45.0kJ/kg), Moisture: Yes (8.0g/kg), Dewpoint: Yes (15.0c). This can be set to "Yes" or "No".

NOTE: For the following settings; room and outside humidity sensor should be set to Yes.

Settings:

  • Enthalpy Difference: Min = 0.0kJ/kg, Max = 50.0kJ/kg, Default = 10.0kJ/kg

Menu Progression: Main Menu ➔ G. Service ➔ Gf. Service settings ➔ Gfd. Economy settings

Screen shows "Economy Cycle Gfd4". Option "Enthalpy Difference:" can be set to "No" or "Yes (10.0kJ/kg)".

10.06. VCC Economy Cycle

Humidity Sensor may be activated by setting the Outdoor Board. See Installation and Commissioning Guide for details.

  • Option 1: Single sensor. Enable the Outside damper. Set - ECoE - oAdC
  • Option 2: Two sensors. Enable the Outside damper and Economiser control. Set - ECoE - oAdC and ECEo
  • Option 3: Three sensors. Enable the Outside damper, Economiser control and Humidity sensor source. Set - ECoE - oAdC, ECEo and EHCS

The table below is from the Variable Commercial Capacity Installation and Commissioning Guide (Configuring and Commissioning Setup section) when navigating through the Outdoor board menu.

diS (Display) SEr (Service) Display system's status and settings
ECoE Service use only
oAdC = Outside air damper enable
oAdo = Outside air damper On Off
ECEo = Economiser control enable
EHCE = Humidity control enable
EHCo = Humidity control mode
EHCS = Humidity sensor source
CCE = CO2 control enable
Models: CRH-D, CRH-S, PKV1700T, PKV2000T, PKY470T, PKY960T, PKV720T, PKV960T, PRV72AT, PRV96AT, CRH-D Humidity Sensor, CRH-D, Humidity Sensor, Sensor

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