Tesla Model Y Hood Alignment Service Bulletin SB-25-11-003

Tesla, Inc.

Service Bulletin

Inspect and Adjust Hood Alignment

Bulletin Number: SB-25-11-003

Date: July 16, 2025

Details

ClassificationRepair Bulletin
Section/Group11 - Closures
ModelModel Y
Model Year2025
Country/RegionEurope, Middle East, Taiwan
Mobile ServiceCan Perform (where permitted)
Build LocationGiga Berlin
ConfigurationAll

The model(s) and model year(s) listed are a general approximation of the affected VIN list. Refer to the VIN/Bulletin Tracker or Customer/Vehicle profile to determine applicability of this bulletin for a particular vehicle.

Repair Bulletin: This repair bulletin provides instructions on addressing a possible customer concern regarding the operation of Tesla vehicles. These instructions should only be performed by trained professionals.

Condition

On some Model Y vehicles, the alignment and/or the required closing effort of the hood may not meet Tesla specifications.

Correction

Inspect the vehicle for symptoms related to the condition. If symptoms are present, adjust the hood alignment and/or the hood latch.

Correction DescriptionCorrectionTime
Inspect Hood Alignment, No Adjustment NeededS0125110030.06
Inspect And Adjust Hood AlignmentS0225110030.30

Parts and Supplies

Part NumberDescription
1080552-00-ATAPER STEP GAUGE
Shop Supplies: Isopropyl Alcohol (IPA) Wipes

Inspection Procedure

Verify that the hood opens and closes as expected, and measure the gap and flush between the hood and the fender on the LH and RH side of the vehicle (Figure 1).

Figure 1 - LH shown, RH similar. This diagram illustrates the measurement of hood gap and flush. The gap is the vertical distance between the hood and fender, while flush refers to the alignment of the surfaces. Nominal gap: 2.75mm (allowed 1.75mm to 3.75mm). Nominal flush: -1.00mm (allowed -1.90mm to -0.10mm).
  • If the gap and flush are within specifications, discontinue this procedure and use correction code S012511003.
  • If the gap and/or flush are not within specifications and/or the hood is not closing or opening as expected, proceed to the Adjustment section.

Adjustment Procedure

  1. To ensure proper flush between the hood and the fender, as described in the Inspection section: adjust the bump stops and (if necessary) the hood latch (refer to Service Manual procedure 1133040200).
  2. If no gap adjustment is required, skip to step 11. If gap adjustment is required, continue this procedure.
  3. Slightly loosen the nuts (x2, 13mm) that attach the hood to the LH hood hinge (Figure 2).
  4. Figure 2 - LH shown, RH similar. This image shows the hood hinge assembly with two nuts (marked with red circles) that secure the hood to the hinge. These nuts are to be loosened for adjustment.
  5. Repeat step 2 for the RH hood hinge.
  6. Adjust the position of the hood to ensure proper and equal gap between the hood and the LH and RH fenders, as described in the Inspection section.
  7. Hand tighten the nuts (x4, 13mm) that attach the hood to the LH and RH hood hinges.
  8. Close the hood, and verify that the gap between the hood and the fenders is within specifications. Repeat steps 2-5 if necessary.
  9. Fully torque the nuts (x4, 13mm, torque 27 Nm) that attach the hood to the LH and RH hood hinges.
  10. Verify that the hood opens and closes as expected after gap adjustment. If necessary, adjust the hood latch (refer to Service Manual procedure 1133040200).
  11. Use IPA wipes to clean the nuts and washers (x4) that attach the hood to the LH and RH hood hinges, and then allow 1 minute to dry.
  12. Apply touch up paint to the threaded studs of the hood (x4) and the nuts and washers (x4) that attach the hood to the LH and RH hood hinges.
  13. NOTE: Thoroughly shake the touch up paint before applying, and allow 5 minutes to dry.
  14. Close out this document using correction code S022511003.
Models: 25-11-003, Y Vehicles Car, Y Vehicles Car, Vehicles Car, Car

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SB-25-11-003 Inspect and Adjust Hood Alignment

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