Metabo FSX 200 Intec

1. Conformity Declaration

We, being solely responsible, hereby declare that these orbital sanders, identified by type and serial number *1), meet all relevant requirements of directives *2) and standards *3). Technical documents for *4) - see page 3.

For UK only: We as manufacturer and authorized person to compile the technical file, see *4) on page 3, hereby declare under sole responsibility that these random orbital sanders, identified by type and serial number *1) on page 3, fulfill all relevant provisions of following UK Regulations S.I. 2016/1091, S.I. 2008/1597, S.I. 2012/3032 and Designated Standards EN 62841:2015, EN 62841-2-4:2014, EN IEC 63000:2018.

2. Specified Use

The machine is suitable for dry sanding of flat and elliptical surfaces, wood, plastics, non-ferrous metals, sheet metal and similar filled and painted surfaces.

The user bears sole responsibility for damage caused by improper use.

Generally accepted accident prevention regulations and the enclosed safety information must be observed.

3. General Safety Instructions

For your own protection and for the protection of your electrical tool, pay attention to all parts of the text that are marked with this symbol! ⚠️

WARNING – Reading the operating instructions will reduce the risk of injury.

WARNING – Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. Pass on your electrical tool only together with these documents.

Reducing dust exposure:

Some of the dust created using this power tool may contain substances known to cause cancer, allergic reaction, respiratory disease, birth defects or other reproductive harm. Some examples of these substances are: lead (from lead-based paints), crystalline silica (from bricks cement, etc.), additives for wood treatment (chromate, wood preservative), some types of wood (like oak and beech dust), metals, asbestos.

The risk from exposure to such substances will depend on how long the user or nearby persons are being exposed.

Do not let particles enter the body. To reduce exposure to these substances: work in a well ventilated area and wear protective equipment, such as dust masks that are specially designed to filter out microscopic particles.

Observe the relevant guidelines for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal).

Collect the generated particles at the source, avoid deposits in the surrounding area.

Use only suitable accessories. In this way, fewer particles enter the environment in an uncontrolled manner.

Use a suitable extraction unit.

Reduce dust exposure with the following measures:

• Do not direct the escaping particles and the exhaust air stream at yourself or nearby persons or on dust deposits.
• Use an extraction unit and/or air purifiers.
• Ensure good ventilation of the workplace and keep it clean using a vacuum cleaner. Sweeping or blowing stirs up dust.
• Vacuum or wash protective clothing. Do not blow, beat or brush.

4. Special Safety Instructions

Pull the plug out of the socket before making any adjustments, changing tools, carrying out maintenance or cleaning.

Secure the workpiece against slipping, e.g. with the help of clamping devices.

Wear ear protectors when working for long periods of time. High noise levels over a prolonged period of time may affect your hearing.

Hold the machine from the handles provided.

5. Overview

See page 2.

1. Sanding disc
2. Support plate
3. On/off switch
4. Dust collection box
5. Cleaning flap
6. Fluted filter

Diagram Description (Page 2): The diagram shows the Metabo FSX 200 Intec random orbital sander. Item 1 is a sanding disc with multiple dust extraction holes. Item 2 is the support plate to which the sanding disc is attached. Item 3 is the on/off switch. Item 4 is the dust collection box. Item 5 is a cleaning flap on the dust collection box. Item 6 is a fluted filter inside the dust collection system. An arrow indicates the sanding disc being attached to the support plate. A magnified view shows the dust extraction holes on the sanding disc aligning with those on the support plate.

6. Commissioning

Before plugging in, check to see that the rated mains voltage and mains frequency, as stated on the rating label, match your power supply.

✔️ Always install an RCD with a maximum trip current of 30 mA upstream.

6.1 Installation of sanding disc

Simple attachment and removal thanks to the velcro-type fastening.

Simply press on the sanding disc such that the holes in the sanding disc (1) are aligned with the support plate (2).

7. Use

7.1 Switching On and Off

Switching on: Move switch (3) to "I" position.

Switching off: Move switch (3) to "O" position.

7.2 Dust Extraction

To optimise the dust extraction performance, fit the sanding disc such that the holes on the sanding disc (1) are aligned to the support plate (2).

Integrated extraction system: Install the dust collection box (4) (see illustration, page 2). To optimise the extraction performance, empty the dust collection box (4) in good time and clean the filter (6).

External extraction system: Fit dust extraction nozzle (see chapter on Accessories). Connect a suitable extraction device. Use a suction hose with a 35 mm connector diameter. See Accessories section.

8. Cleaning, Maintenance

• Empty dust collection box (4).
• Open cleaning flap (5).
• Empty dust collection box (4).
• Remove fluted filter (6) and knock off dust stuck to filter or remove with brush.
• When inserting, ensure that the fluted filter (6) is inserted in the lateral guides.

Clean the machine regularly. This includes vacuum cleaning the ventilation louvres on the motor.

Replacing a worn support plate (2)

• Remove fixing screws (on lower side of support plate).
• Remove support plate.
• For replacement support plates, refer to the Accessories chapter.
• Mount support plate.
• Refit fixing screws (on lower side of support plate) and tighten.

Replacing support plate brake / braking ring

If the idling speed of the support plate increases in the course of time, the braking ring is worn and must be replaced in a service workshop for Metabo power tools.

Note: If abrasive material (e.g. gypsum, etc.) is being sanded, the braking ring inevitably wears faster.

9. Accessories

Use only genuine Metabo accessories.

See page 4.

Use only accessories which fulfil the requirements and specifications listed in these operating instructions.

• A Support plate with velcro-type fastening (as replacement) - Part No. 6.25658
• B Adhesive intermediate disc - Part No. 6.31216
• C Adhesive sanding discs: Available in various grits (e.g., P 40, P 60, P 80, P 120, P 180, P 240, P 320, P 400) and quantities (e.g., 5x, 25x, 2x). Specific part numbers vary.
• D Sanding disc - Part No. 6.31222
• E Polishing disc - Part No. 6.31223
• F Polishing felt - Part No. 6.31242
• G Sanding screen - P 100 (Part No. 6.31238), P 280 (Part No. 6.31239)
• H Sanding screen - 3 x P 100 (Part No. 6.31215)
• I Fluted filter (as replacement) - Part No. 6.25602
• J Dust collection box (as replacement) - Part No. 6.25601
• K Dust extraction connection - Part No. 6.26996
• L Metabo universal vacuum cleaner

For complete range of accessories, see www.metabo.com or the main catalogue.

10. Repairs

⚠️ Repairs to electrical tools must be carried out by qualified electricians ONLY!

A defective mains cable must only be replaced with a special, original mains cable from Metabo, which is available only from the Metabo service.

If you have Metabo electrical tools that require repairs, please contact your Metabo service centre. For addresses see www.metabo.com.

You can download spare parts lists from www.metabo.com.

11. Environmental Protection

Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories.

Only for EU countries: Never dispose of power tools in your household waste! In accordance with European Guideline 2012/19/EU on used electronic and electric equipment and its implementation in national legal systems, used power tools must be collected separately and handed in for environmentally compatible recycling.

12. Technical Specifications

Explanatory notes on the specifications on page 3. Changes due to technological progress reserved.

Conformity Declarations: *2) 2014/30/EU, 2006/42/EC, 2011/65/EU *3) EN 62841:2015, EN 62841-2-4:2014, EN IEC 63000:2018

Manufacturer: Metabowerke GmbH - Metabo-Allee 1 - 72622 Nuertingen, Germany

Date of Issue: 2021-06-17

Signatory: Bernd Fleischmann, Vice President Product Engineering & Quality

Emission values

These values make it possible to assess the emissions from the power tool and to compare different power tools. Depending on the operating conditions, the condition of the power tool or the accessories, the actual load may be higher or lower. For assessment purposes, please allow for breaks and periods when the load is lower. Based on the adjusted estimates, arrange protective measures for the user e.g. organisational measures.

Vibration total value (vector sum of three directions) determined in accordance with EN 62841:

• ah, DS = Vibration emission value (sanding surfaces)
• ah, P = Vibration emission value (polishing)
• Kh,DS/Kh,P = Uncertainty (vibration)

Typical A-effective perceived sound levels:

• LPA = Sound pressure level
• LWA = Acoustic power level
• KPA, KWA = Uncertainty

⚠️ During operation the noise level can exceed 80 dB(A).

⚠️ Wear ear protectors!