Daymak EM4 Electric Bicycle User Manual

Safety Precautions

When operating the Road Warrior (EM4), please adhere to the following safety guidelines:

• ✔️ Always wear a helmet when riding.
• ✔️ Always check mirrors and blind spots.
• ✔️ Turn on headlights for increased visibility.
• ✔️ Ensure battery power is sufficient before riding.
• ✔️ Additional passengers must always wear a helmet.
• ✔️ Obey all laws of the road.
• ✔️ Periodically charge the unit when not in use for extended periods.
• ✔️ If carrying your charger, avoid shaking it while riding.
• ❌ Do not overcharge the battery; remove the charger once fully charged.
• ❌ Do not operate the unit while charging.
• ❌ Do not allow anyone under 16 years old to operate this vehicle.
• ❌ Avoid sharp or abrupt turns at high speeds to prevent tipping.
• ❌ Do not operate under the influence of drugs or alcohol.
• ❌ Do not submerge the unit in water.
• ❌ Do not operate in harsh weather conditions.

For questions or concerns, contact Daymak at 1-800-649-9320 or visit www.daymak.com.

About Daymak

Daymak is a leading provider of alternative vehicles in Canada, specializing in the design, engineering, and distribution of e-bikes, electric scooters, and other eco-friendly transportation solutions. Daymak is committed to developing innovative, reliable, and environmentally conscious products, backed by comprehensive warranties, servicing, and parts availability.

Introduction to E-Bikes

Electric bicycles offer a convenient, economical, and environmentally friendly way to navigate urban environments. They reduce pollution and noise, are easy to park, and require minimal maintenance compared to combustion engine vehicles. Your Daymak e-bike is a result of extensive experience and engineering expertise.

New Laws

Many regions now permit electric motors on bicycles. Always check your local provincial or state government regulations regarding e-bike usage.

Liability

Daymak is not liable for damages or claims arising from improper product use or unauthorized third-party servicing. Information in this guide is subject to change without notice. For the latest details, consult your local dealer or the Daymak website.

Part Diagrams

Diagram 1: EM4 Components

This diagram illustrates the main parts of your EM4 e-bike. Note that many components, especially electrical and mechanical systems, require professional servicing.

• 1. Ignition
• 2. Brakes
• 3. Display
• 4. Mirrors
• 5. Headlight
• 6. Tires
• 7. Kickstand
• 8. Footpeg
• 9. Pedal
• 10. Motor
• 11. Charge port
• 12. Seat
• 13. Glove Compartment
• 14. Ignition (duplicate, likely refers to key slot)

Riding Instructions

This guide assumes you are familiar with riding a standard bicycle. If not, learn on a regular bicycle first, as e-bikes can be dangerous for beginners.

Caution: An e-bike is too dangerous to learn on if you lack cycling experience.

Important Notes

• Speed: E-bikes are fast. Exercise caution in mixed traffic and adjust to conditions.
• Laws: Obey all traffic laws; e-bikes are motorized vehicles.
• Sobriety: Never ride while intoxicated.
• Road Sharing: Be mindful of faster and slower traffic.

Items to Carry

• Charger
• Spare 30 Amp Fuse (if applicable)
• Lock
• Helmet

Inspecting Your E-Bike

Perform pre-ride inspections to ensure safety features are operational. Listen for changes in sounds, as they may indicate issues.

Handlebar Grip

Place fingers over brake levers and wrap palms/thumbs around grips for easy brake activation.

Turning On and Off

Insert the key into the ignition (below the dashboard) and turn right to activate. The power indicator will light up. Turn the key left and remove it to turn off.

Warning: The electrical system is live when the e-bike is on. Turn off and remove the key before accessing electrical components. The battery carries a significant charge.

Accelerating and Decelerating

The throttle is on the right handlebar grip. Rotate the grip counter-clockwise (away from you) to accelerate. Release the grip (turn towards you) to decelerate. Avoid over-rotating the throttle.

Warning: Do not activate the throttle until seated and ready to move. The e-bike could escape control, causing injury or damage.

Stopping

Brake levers are on both handlebars. Pull levers towards you to activate brakes. Using both brakes provides quicker stopping. Activating the brakes automatically cuts power to the motor.

Braking Safety Tips

• Wet weather reduces brake efficiency due to less friction. Slow down and allow more stopping distance.
• Have brakes and pads checked regularly, as pads wear down.
• Engage rear brakes before front brakes to avoid flipping.

Signalling

• Horn: Button on the left handlebar.
• Turn Signals: Activator on the left handlebar. Push left or right to indicate turns, push to the middle to cancel.

Lights

Headlight and tail light improve safety, especially at night. They consume electricity, potentially reducing range by about 5%.

Pedaling

The EM4 is motor-assisted. Pedaling alongside the motor increases travel distance and conserves battery power.

Riding in Wet Weather

The e-bike is designed for wet conditions, but the rear motor can cause slipping at high speeds. Reduce speed in wet conditions. Brakes may be less effective.

Motor and Water

The e-bike is not submersible. Ensure water level does not exceed the middle of the tire to prevent water ingress into the motor, which can cause short-circuits.

Riding in Cold Weather

The e-bike operates year-round. Battery performance is reduced below 10°C. Cold temperatures may also shorten battery lifespan.

Maximum Load

Do not exceed the maximum load capacity to maintain performance and prevent damage to components or motor burnout.

Disconnecting the Circuit Breaker

Disconnecting the circuit breaker blocks all battery power. This is useful for storage or servicing. Note: The alarm system requires the circuit breaker to be ON.

Long-Term Storage

For long-term storage, disconnect the circuit breaker to prevent accidental activation. Refer to the 'The Battery' section for battery maintenance during storage.

The Battery

Treat the e-bike's electrical systems with respect.

Battery Power

The dashboard displays battery charge. Recharge when the indicator drops significantly.

Distance and Power

The battery provides a range of 35+ km. Factors affecting range include rider weight, wind resistance, riding habits, terrain (hills), and tire pressure.

Saving Power

• Coasting: Utilize momentum downhill or on flat surfaces without using the motor.
• Stopping/Starting: Minimize frequent stops and starts, as the motor uses more power when accelerating from a standstill.
• Weight: Remove unnecessary weight from the bike.
• Air Pressure: Ensure tires are properly inflated to reduce drag and increase efficiency.
• Lights: Turn off lights when safe to conserve power (reduces range by ~5%).
• Pedaling: Assist acceleration by pedaling from a stop.

Charging Your E-Bike

You will need the supplied charger and a 110V household electrical outlet.

Charger Warning: Only use chargers with specifications identical to the original. Using incorrect chargers can irreparably damage the battery and electrical systems.

1. Turn off the e-bike and remove the key.
2. Plug the female end of the charger cable into the e-bike's charging port.
3. Plug the male end of the charger power cable into a 110V wall socket or compatible generator.
4. Allow the battery to charge for 6-12 hours.
5. Disconnect the charger when the LED light turns green, indicating a full charge.

If the LED remains red after an extended period (e.g., 14+ hours) and the battery is hot, the battery or charger may need replacement. Stop charging and contact your Daymak dealer immediately.

Understanding Your Voltage

Voltage indicates the unit's power. A Low Voltage Threshold protects the battery by preventing the motor from drawing power below a certain point, extending battery life. If the motor cuts off, the battery may need charging. Voltage thresholds can often be checked via a Bluetooth app or manufacturer charts.

Charging the EM4 (Directly on Unit)

The EM4 has two lithium-ion battery packs that can be charged together or individually, either in or out of the bike. To charge directly:

1. Locate the charge port under the seat, covered by a flap. Lift the flap and plug in the female end of the charger.
2. The charger will glow red while charging and green when fully charged.

Warning: Do not leave the EM4 charging for extended periods after it is fully charged. Unplug the charger as soon as possible.

Accessing Your Circuit Breaker

A circuit breaker is installed to prevent surges. If the bike has no power, the breaker may have tripped. To access it:

1. Unlock the glove compartment.
2. Lift the holding container to reveal the battery compartment.

Charging the EM4 (Out of Unit)

You can remove the EM4 batteries to charge them separately. This allows you to charge one battery while using the other to power the bike.

1. Locate the keyhole on the left side of the bike, just under the seat.
2. Insert the key and turn it to unlock the glove compartment.
3. Lift the glove compartment cover to reveal the batteries and circuit breaker.

Battery Compartment Details:

• 1. Circuit Breaker: Use this to stop all power to the unit.
• 2. Charge Port: Use this port to charge each battery individually.
• 3. Anderson Connector: Connects batteries to the bike; at least one must be plugged in for the bike to operate.
• 4. Handle: Lift the battery from here to remove or insert it.

With batteries removed, charge them using the ports on the battery itself. Purchasing an additional charger can halve the charging time.

Battery Care

Follow these suggestions for optimal battery performance and longevity:

• Charge Promptly: Charge your battery immediately after riding.
• Avoid Full Discharge: Do not let the battery run down completely before storage, as this significantly reduces lifespan.
• Maintain Charge: When stored, charge the battery occasionally (e.g., once every 21 days) to prevent power depletion.
• Storage Conditions: Store batteries on a flat, cool, dry surface. Avoid prolonged exposure to temperatures below 10°C.
• ❌ Warning: DO NOT place Lead-Acid batteries on concrete, as it drains their power and neutralizes the lead-acid.

Cold Weather and Your Battery

Battery performance is reduced below 10°C. Lithium-ion batteries perform better in temperature extremes than lead-acid, but both experience reduced performance in cold.

Replacement and Disposal

Lead-acid batteries typically last around 300 charges; lithium-ion batteries around 1000 charges. When performance degrades, contact your local Daymak dealer for replacement. Dispose of old batteries at a proper municipal battery recycling facility.

Operation Controls

Right Handlebar

1. Lights: Controls for off, running/brake lights, and all lights on.
2. Flasher: Quickly flashes headlights.
3. Speed Switch: Selects speed levels (Speed 1: slowest/longest range, Speed 3: fastest/shortest range).
4. Cruise Control: Maintains current speed. Disengage by hitting a brake lever. (Requires activation in Bluetooth settings).
5. Throttle: Twist towards you to engage the motor and accelerate.
6. Parking Brake: Prevents the motor from engaging.

Left Handlebar

1. High Beam / Low Beam: Press up for high beam, down for low beam.
2. Turn Signals: Push left or right to indicate turns; push to the middle to cancel.
3. Horn: Press to activate the horn.

Bluetooth Speaker

The EM4 features a Bluetooth MP3 player. Connect your smartphone by searching for "DPL" in your Bluetooth devices to play music through the bike's speakers.

Keys and Remote

The EM4 comes with two sets of keys and two remotes. Each remote has four buttons:

1. Set Alarm: Press to arm the alarm. The alarm will sound if the bike is moved after a 5-second delay.
2. Remove Alarm: Disengages the alarm and remote start. Use before riding.
3. Panic Button: Activates the alarm immediately.
4. Remote Start: Press twice to start the bike without a key. Press the "Remove Alarm" button to disengage.

To start the bike using the key, insert it into the ignition and turn clockwise. Then, use the throttle to ride.

Steering Lock

To engage the steering lock (for theft prevention): turn the handlebars to the left, push the key in slightly further, and turn counter-clockwise.

Display

The EM4 display provides essential riding information:

1. Battery Meter: Shows remaining power.
2. Speedometer: Displays current speed.
3. Trip Meter / Odometer: Tracks distance traveled.
4. Voltage: Numeric reading of battery level (approx. 82-84V for a full charge).
5. Indicator Signals: Shows active turn signals.
6. High Beam: Indicates if the high beam is on.

Connecting to the EM4 via App

The Daymak Drive App (available on iOS and Android) allows you to customize settings like acceleration and range. Connect to the rear or front motor via Bluetooth. The initial password is '12345678'. For more information, refer to the quick guide at http://daymak.com/manuals/Daymak%20Drive%20Manual.pdf.

Pedals

The EM4 includes foldable pedals that can be used if you run out of power. They can be pushed in and folded up when not in use.

Brakes

Brake levers are located on both handlebars. Pull the lever towards the unit to engage the brakes.

• Left Lever: Engages rear brakes (use first).
• Right Lever: Engages front brakes (use in conjunction with rear brakes for abrupt stops).

Note: Pressing the brake levers automatically disengages the motor.

Technical Data

Maintenance and Troubleshooting

Many parts require professional servicing. Altering electrical or mechanical components voids the warranty.

Tire Pressure

Maintain correct tire pressure as indicated on the tire sidewall. Proper inflation improves performance and range. Cold weather reduces pressure; warm weather increases it.

Replacing Flat Tires

Replacing flat tires on e-bikes is more complex than on standard bicycles, especially the rear wheel due to the hub motor. Contact your Daymak dealer for assistance or specific instructions.

Motor Servicing

Do not service the motor yourself. It is a complex mechanism requiring expertise. Contact your Daymak dealer. Suggested maintenance is approximately every 100 running hours.

Chain Maintenance

Ensure the chain is well-oiled and lubricated for smooth operation.

Shock Absorbers

If the ride feels bumpy, first check tire pressure. If the issue persists, consult your Daymak dealer.

Bringing Your E-bike for Service

If your e-bike is not performing correctly, disconnect the circuit breaker and take it to your local Daymak dealer. Do not attempt repairs unless you are qualified.

Liability: Daymak is not responsible for damage or injuries from improperly serviced parts.

Ebike Maintenance Schedule

Maintenance frequency depends on usage and conditions. Recreational riders require less maintenance than off-road riders.

• Every Ride (Pre-ride): Perform a 60-second check: tire pressure, brakes, lights, bolt tightness, battery gauge. Do not ride if anything is not functional.
• 30 Days: Completely clean the bike, including motor and under-seat areas. Check for abnormal wear or alignment issues.
• 90 Days: Inspect frame and fork for cracks or bulges, especially at joints. Check tire wear and battery range.
• 180 Days: Inspect all components and connections for tightness. Clean controller area and check all plugs. Verify all bolts and nuts.
• 360 Days: Schedule a complete tune-up with a Daymak dealer. This may include battery discharge, tire replacement based on wear, checking connections for rust/looseness, and inspecting all components (charger, ignition, gauges).

General Maintenance Tips

Cleaning

Clean your e-bike weekly to ensure longevity. Avoid aggressive power jets or water sprays, and keep water away from the battery. Clean gently, ensuring all external electrical parts are dry.

Lubricating

Lubricate the chain, levers, derailleur, and cables. Wipe off excess lubricant. Use degreaser to clean collected dirt.

Weather Protection

Do not leave the bike exposed to rain or snow. Store it in a dry place, out of direct sunlight. Do not open casings, chargers, etc., as this can compromise water resistance.

Batteries should be removed if the e-bike is not used and charged monthly, regardless of usage.