SDP Selection Guide

Choose the right Sensirion Differential Pressure sensor for your application

A precise measurement of gas flow is often key for the success of bringing technology into everyday life. Sensirion's unique CMOSens technology fulfills this ambition for Sensirion's Differential Pressure (SDP) sensor series: high measurement precision at low gas flows is coupled with fast measurement speed. The SDP is a microthermal flow sensor, ready for versatile use as a differential pressure sensor or as a gas flow sensor in your application. This versatility enables optimal use of the sensor in various gas flow systems.

This selection guide provides a first-glance comparison of all key features of the SDP sensor product portfolio. It allows a direct comparison between all SDP sensors on the market.

The decision for the most suitable SDP is typically driven by the target pressure range, pneumatic connection, and electrical interface. Other use case-specific requirements can be dust resistance, measurement sensitivity, or supply voltage.

[Image: Two Sensirion differential pressure sensors. One is larger (SDP8xx series) with two ports for manifold connection. The other is smaller (SDP3x series) with two ports for tube connection.]

1 SDP Sensor Portfolio

[Image: Close-up of SDP8xx sensor and SDP3x sensor.]

ParameterSDP8xxSDP3x
Measurement range±125 Pa, ±500 Pa±125 Pa, ±500 Pa, ±1500 Pa
Accuracy of measured value3% m.v.3% m.v.
Lowest detectable pressure<0.01 Pa (±125Pa), <0.02 Pa (±500 Pa)<0.01 Pa (±125Pa), <0.02 Pa (±500 Pa)
Measurement speeddigital 0.5 ms, analog 5 msdigital 0.5 ms, analog 5 ms
Measurement parameterDP, mass flow and volume flowDP, mass flow and volume flow
Calibrated forair, N2air, N2
Gas compatibility¹Air, inert gasAir, inert gas
Electrical Interfacedigital I2C, analogdigital I2C, analog
Supply Voltage3 – 5 V3 – 5 V
Pneumatic connectionmanifold connectiontube connection
Form factor18 x 29 mm5.5 x 8.5 x 5.1 mm
Weight6 g0.2 g
Electrical connectionwave soldering or cablereflow solderable
Shipping packagetraytape & reel
Dust performance[high dust resistance] [+++][low dust resistance] [+]
CertificationsREACH/ROHSREACH/ROHS

¹ Sensor is compatible with inert gases. Sensor calibration is for air and nitrogen. For the measurement of non-calibrated inert gases, a correction factor may apply.

2 SDP Selection Process

This chapter guides you through the necessary steps to identify the right sensor for your application. Relevant criteria are pressure ranges, pneumatic connection, and form factor. After the selection process, Sensirion recommends continuing with sensor evaluation and compatibility testing in the gas flow system of the target application. Refer to the SDP Engineering Guide for details.

2.1 Measurement Range

SDP sensors are available with measurement ranges between 125 Pa to 1500 Pa full scale. The most common measurement range is 500 Pa. Availability varies between sensor series. The measurement principle of the sensor is particularly effective at low pressure ranges: it provides excellent sensitivity at pressures well below 0.01 Pa. Therefore, a sensor with a measurement range of 125 Pa is still a perfect choice for your application if you want to measure in a range as low as ± 25 Pa.

For a translation of pressure range to mass flow or volume flow, the flow characteristic of the overall gas flow system must be considered: for flow measurements, the SDP sensor is commonly designed-in with the so-called "bypass configuration". Here, the differential pressure range is defined through the specific flow system design with its pressure drop element. Typical volume flows through the sensor are a few 10-fold mL/min. Other application-dependent requirements can be measurement accuracy or measurement speed.

2.2 Pneumatic Connection

SDP sensors are available with manifold connector or with tube connector.

[Diagram: Manifold ports for direct integration to flow system vs. Barb ports for tube connection.]

Tube connectors are optimized for connection of the sensor to gas flow tubes. Choose tube connectors if the sensor is not placed in direct proximity to the gas flow chambers or channel of the gas flow system. The mechanical strength of SDP tube connectors is not optimized for external device connection. Due to their size, tube connectors can be offered only above a certain SDP form factor.

Manifold connectors are for direct connection of the sensor with the gas flow system. They are specifically suited for gas flow measurements in bypass configuration. Sensirion recommends not connecting tubes with SDP manifold connectors.

2.3 Form Factor

SDP8xx sensors with larger form factor (18 x 29 mm) are specifically designed for applications with requirements on dust resistance (i.e. VAV controller). They are available with tube and cable connectors.

SDP3x sensors with smaller form factor (5.5 x 8.5 mm) are specifically designed for applications with requirements on light device weight (i.e. Smart Inhaler). They are available with manifold connectors.

2.4 Production Handling

SDP electrical connection differs between sensor series. Sensors with cable connection usually come with higher production efforts than sensors with solder connection. Check with your production department whether a specific solder technique is required for sensor assembly.

SDP shipping package and shipping volume depend on sensor form factor. Tray packages require manual sensor placement in production. Tape&Reel packages allow fully automated sensor placement. Details on shipping volumes are indicated in each SDP datasheet.

2.5 Start Testing

The evaluation method of your SDP sensor of choice depends on whether it has a digital or an analog interface. The SDP is mostly used in digital versions.

Digital Sensor Evaluation

The fastest way to start an experiment is the SDP evaluation kit. It connects to your computer through the SEK-SensorBridge, and the Sensirion ControlCenter Software. Purchase your Evaluation Kit directly from our website.

Alternatively, Sensirion also offers an Arduino library, RaspberryPi drivers, and Python drivers for your SDP experience on GitHub.

Sensirion recommends starting testing with the SDP8xx evaluation kit. It features easy handling and provides straightforward connection of the sensor to a lab bench test setup. While it comes with the SDP810-500 Pa sensor, you can also connect and test any other digital SDP8xx sensor version.

[Image: SEK-SDP8xx evaluation kit with a green connector and cable. Image: SEK-SDP3x evaluation kit with a black sensor and cable.]

3 Further Information

Useful Resources

Calibration

Thanks to the stability of the MEMS-based sensor element and the robust mechanical design, Sensirion Differential Pressure Sensors, SDP, do not drift and do not require recalibration in the field.

Customized Solutions

Many SDP applications are successful with standard products and benefit from their economies of scale. However, some applications require customized solutions. In case an SDP sensor that covers a specific sensor need cannot be identified, Sensirion is ready to support high-volume projects. Contact Sensirion for details.

4 Revision History

DateVersionPagesChanges
01 20240.1allInitial version
06 20241.0allRelease

Important Notices

Warning, Personal Injury

Do not use this product as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Do not use this product for applications other than its intended and authorized use. Before installing, handling, using, or servicing this product, please consult the data sheet and application notes. Failure to comply with these instructions could result in death or serious injury.

If the Buyer purchases or uses SENSIRION products for any unintended or unauthorized application, Buyer shall defend, indemnify, and hold harmless SENSIRION and its officers, employees, subsidiaries, affiliates, and distributors against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if SENSIRION shall be allegedly negligent with respect to the design or the manufacture of the product.

ESD Precautions

The inherent design of this component causes it to be sensitive to electrostatic discharge (ESD). To prevent ESD-induced damage and/or degradation, take customary and statutory ESD precautions when handling this product. See application note "ESD, Latchup and EMC" for more information.

Warranty

SENSIRION warrants solely to the original purchaser of this product for a period of 12 months (one year) from the date of delivery that this product shall be of the quality, material, and workmanship defined in SENSIRION's published specifications of the product. Within such period, if proven to be defective, SENSIRION shall repair and/or replace this product, in SENSIRION's discretion, free of charge to the Buyer, provided that:

This warranty does not apply to any equipment which has not been installed and used within the specifications recommended by SENSIRION for the intended and proper use of the equipment. EXCEPT FOR THE WARRANTIES EXPRESSLY SET FORTH HEREIN, SENSIRION MAKES NO WARRANTIES, EITHER EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCT. ANY AND ALL WARRANTIES, INCLUDING WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY EXCLUDED AND DECLINED.

SENSIRION is only liable for defects of this product arising under the conditions of operation provided for in the data sheet and proper use of the goods. SENSIRION explicitly disclaims all warranties, express or implied, for any period during which the goods are operated or stored not in accordance with the technical specifications.

SENSIRION does not assume any liability arising out of any application or use of any product or circuit and specifically disclaims any and all liability, including without limitation consequential or incidental damages. All operating parameters, including without limitation recommended parameters, must be validated for each customer's applications by customer's technical experts. Recommended parameters can and do vary in different applications.

SENSIRION reserves the right, without further notice, (i) to change the product specifications and/or the information in this document and (ii) to improve reliability, functions, and design of this product.

Headquarters and Subsidiaries

To find your local representative, please visit www.sensirion.com/distributors

Models: SDP32, SDP810 Differential Pressure Sensor, SDP810, Sensor, Pressure Sensor, SDP810 Pressure Sensor, Differential Pressure Sensor

File Info : application/pdf, 7 Pages, 318.04KB

DP AN Selection Guide V1.0

References

Microsoft Word for Microsoft 365 Microsoft Word for Microsoft 365

Related Documents

Preview Sensirion Differential Pressure Sensors: High Sensitivity for Low Differential Pressures
Explore Sensirion's advanced differential pressure sensors, leveraging CMOSens® technology for high sensitivity, accuracy, and reliability in demanding applications like medical, HVAC, and automotive. Discover product series, applications, and services.
Preview Sensirion Differential Pressure Sensors for High-Sensitivity Low-Differential Pressure Applications
Explore Sensirion's advanced differential pressure sensors, leveraging CMOSens® technology for high accuracy, stability, and fast response times. Ideal for medical, HVAC, automotive, and industrial applications requiring precise low-pressure measurements.
Preview Sensirion SDP8xx Differential Pressure Evaluation Kit Quick Start Guide
Get started quickly with the Sensirion SDP8xx differential pressure evaluation kit. This guide covers software setup, sensor connection, and basic configuration using the Sensirion ControlCenter Software.
Preview Sensirion Differential Pressure Sensor RoHS, REACH, and Hal-Free Declaration
Declaration by Sensirion AG confirming that their Differential Pressure Sensors comply with RoHS, REACH, and Hal-Free regulations, detailing specific product models and regulatory compliance limits.
Preview Sensirion SFM Series Gas Flow Sensors: Medical & Industrial Applications
Explore Sensirion's SFM series mass flow sensors for precise medical and industrial gas measurement. Featuring unique CMOSens technology, high accuracy, and robust performance. Learn about product overview, specifications, and services.
Preview Sensirion SFM Series: Engineering Guidelines for Mass Flow Meters
Comprehensive engineering guidelines for Sensirion's SFM3xxx and SFM4xxx mass flow meter series, covering initial testing, design-in, electrical integration, and regulatory considerations for medical and industrial applications. Learn about CMOSens® technology benefits and implementation best practices.
Preview Sensirion SFM3304-xxx-D Datasheet: Digital Disposable Mass Flow Meter
Datasheet for the Sensirion SFM3304-xxx-D digital disposable mass flow meter. Details specifications, features for medical applications, I2C interface, and CMOSens® Technology.
Preview 液体フローセンサー:最小流量でも高精度な測定
Sensirionの革新的な液体フローセンサーをご紹介します。CMOSens®技術を搭載し、nL/minからL/minまでの幅広い流量範囲で高精度な測定を実現します。医療、産業、ライフサイエンス分野など、多様なアプリケーションに対応するSLF3x、LD20、SLGなどの製品シリーズをご覧ください。