Westfalia WOF 1600 Router: User Manual & Operating Guide

Introduction & Safety Overview

This manual provides essential operating instructions and safety guidelines for the Westfalia WOF 1600 Router. Please read thoroughly before use and keep for future reference.

⚠️ Important Safety Precautions:

• ? Do not wear gloves; they can get caught in moving parts, causing severe injury.
• ? Always wear a dust mask. Consider ear protection (?) and safety goggles (?).
• Inspect workpieces for nails and screws and remove them before routing.
• Operate the router with steady, even pressure; avoid forcing the tool.
• Ensure the router is switched off and unplugged before changing cutters or making adjustments.
• Never attempt to stop the cutter with your hands or by applying lateral pressure.
• Allow the cutter to stop completely before removing it from the workpiece or setting the machine down.
• Do not touch the cutter immediately after use; it can be very hot.
• Keep ventilation slots clean and free from debris.
• Do not use abrasive cleaners or aggressive chemicals for maintenance.
• Do not disassemble the unit or attempt self-repairs; contact customer support.

Product Overview & Components

The Westfalia WOF 1600 Router is designed for efficient woodworking. Key components include:

[Diagram of the Westfalia WOF 1600 router with numbered parts indicating components like handles, depth adjustment, base plate, and cutter.]

• 1. Power Cord: Connects to mains power.
• 2. Safety Button: Primary activation switch.
• 3. ON/OFF Switch: Main power control.
• 4. Handle: Ergonomic grip for control.
• 5. Parallel Guide Rod: For guiding straight cuts.
• 6. Parallel Guide: Accessory for parallel routing.
• 7. Lock Nut for Parallel Guide: Secures the parallel guide.
• 8. Spindle Lock: Locks the spindle for cutter changes.
• 9. Stepped Depth Control Stop: Facilitates precise, multi-stage depth settings.
• 10. Collet Nut: Secures the milling cutter.
• 11. Lock Nut for Depth Check: Secures depth adjustment.
• 12. Handle: Second grip for stability.
• 13. Speed Control Wheel: Adjusts rotational speed.
• 14. Retaining Lever: Locks the plunge mechanism.
• 15. Stepped Depth Check: Scale for depth measurement.
• 16. Adjusting Knob for Depth Check: Fine-tunes depth.
• 17. Driving Knob for Depth Check: Moves the depth stop.
• 18. Base Plate: Mount for accessories.

Included accessories: Compass Point and Template Follower.

Operating Procedures

Preparation & Setup

• Unpacking: Remove router from packaging, check for transit damage. Store packaging away from children.
• Power Connection: Verify mains voltage matches the unit's rating plate.
• Switching On/Off: Press and hold the safety button (2) while operating the ON/OFF switch (3).
• Inserting Milling Cutter:
  1. Disconnect power.
  2. Ensure collet size matches cutter shank (6, 8, 12 mm collets provided).
  3. Press spindle lock (8), loosen collet nut (10). Insert cutter shank at least 20 mm into collet.
  4. Press spindle lock (8) again, tighten collet nut (10) with the spanner.
  5. Run router at no-load speed to check for balance.

Setting Milling Depth

1. Place router on workpiece.
2. Set stepped depth control stop (9) to lowest position.
3. Loosen retaining lever (14), push machine down until cutter touches surface.
4. Note depth reading on scale (15).
5. Position router at edge, cutter slightly overhanging.
6. Lower machine until scale shows desired depth minus noted value.
7. Secure depth with wing screw (11).
8. Release machine to return to resting position.

Milling Techniques

• Basic Milling: Place router on workpiece, switch on, lower until depth stop contacts, mill with steady feed. Raise and switch off when done.
• Milling with Stepped Depth Control: For deep cuts, use the stepped depth control stop (9) for multi-stage milling. Adjust depth incrementally.
• Milling with Parallel Guide: Attach guide rods (6) to parallel guide, insert into base plate guides, set measurement, and tighten screws (7).
• Using the Compass Point: Secure a guide rod in the rear channel, move front locking nut. Attach compass point to rod end, adjust height, and set distance from cutter to scribe circles.
• Edging/Profile Milling: Use a ball-bearing cutter. Guide router along edge until bearing contacts. Maintain a suitable angle with both hands, avoid excessive pressure.
• Direction of Milling: Always mill against cutter rotation (counter-rotation). Milling with rotation can cause recoil.

Dust Extraction

Inhaling wood dust is hazardous. Use a dust mask and connect a dust extraction system or vacuum cleaner hose to the adaptor.

[Image showing the dust extraction shroud attached to the router base, with a connection point for a vacuum hose.]

Template Follower

Use the template follower for pattern routing. Remove base plate screws, insert follower (downwards), and secure. Position router with follower against template. Lower router to desired depth. Guide router along template with light sideward pressure.

[Images of template accessories used with the router for pattern routing.]

Maintenance & Cleaning

• Clean the router with a soft, dry cloth and brush. Avoid harsh chemicals.
• Keep ventilation slots clear of dust and debris.
• Store the router in a dry, protected location.

Technical Specifications

* Note: Actual sound and vibration levels may vary based on usage.

EC Declaration of Conformity

Westfalia Werkzeugcompany declares that the Westfalia WOF 1600 Router complies with essential safety requirements of relevant European Directives, including:

• 2011/65/EU (RoHS): Restriction of Hazardous Substances.
• 2004/108/EC (EMC): Electromagnetic Compatibility.
• 2006/42/EC (Machinery): Machinery Directive.

Technical documentation is available from Westfalia Werkzeugcompany QA.

[Facsimile of a signature from Thomas Klingbeil, Quality Representative.]

Customer Support & Disposal Information

Customer Support

• Germany: Westfalia, Werkzeugstraße 1, D-58093 Hagen. Tel: (0180) 5 30 31 32, Fax: (0180) 5 30 31 30, Internet: www.westfalia.de
• Austria: Westfalia, Moosham 31, A-4943 Geinberg OÖ. Tel: (07723) 4 27 59 54, Fax: (07723) 4 27 59 23, Internet: www.westfalia-versand.at
• Switzerland: Westfalia, Wydenhof 3a, CH-3422 Kirchberg (BE). Tel: (034) 4 13 80 00, Fax: (034) 4 13 80 01, Internet: www.westfalia-versand.ch

Disposal

Please help protect the environment. This product contains valuable materials that can be recycled. Do not dispose of in household waste. Contact your local recycling facility for proper disposal of electrical appliances.

[Illustration of a recycling symbol advising proper disposal of electrical appliances.]