Nortek Global HVAC FG7T (C and L Series) Gas Furnaces
Technical Specifications
FG7T (C and L Series)
Two Stage, Fixed Speed ECM, High Efficiency Upflow/Horizontal and Downflow Gas Furnaces
Induced Draft - 95.1 AFUE
Input: 60,000 - 120,000 Btuh
The high efficiency upflow gas furnace may be installed free standing in a utility room, basement, or enclosed in an alcove or closet. Upflow/horizontal units come ready for upflow or horizontal application. The extended flush jacket provides a pleasing “appliance appearance.” Design certified by CSA for application in Canada and the United States.
FEATURES and BENEFITS
- iSEER: Energy efficient brushless DC (ECM) motor gives up to 1 SEER point efficiency gain in cooling.
- 100% fired and tested: All units and each component are tested on the manufacturing line.
- Best packaging in the industry: Unique corner post design assures product will arrive to the homeowner dent free.
- 30 second blower delay: At start-up assures a warm duct temperature at furnace start-up. Adjustable blower off settings (60, 90, 120 and 180 seconds).
- 30 second post purge: Increases life of heat exchanger.
- Hot surface igniter: Innovative application of a silicon nitride type igniter. Utilizes proven Smartlite® technology.
- Color coded wire harness: Designed to fit the components, all with quick-connect fittings for ease of service and replacement.
- Flexible category IV venting system: May be vertically or horizontally vented using either a one-pipe or two-pipe system for maximum flexibility in installation.
- High Static Blowers: All models equipped with high static blowers.
- Low Boy Height: Easy to apply in low ceiling applications, works well with taller high SEER coils, easier to handle and install.
- Tubular primary heat exchanger: Heavy gauge aluminized steel heat exchanger and stainless steel secondary heat exchanger assures a long life.
- 90 second fixed cooling cycle blower-off delay (TDR): Increases cooling performance when matched with a NORDYNE coil.
- Variable speed blower kit: Upgradable to full variable speed with kit.
- LP convertible: Simple burner orifice and regulator spring change for ease of convertibility.
- Diagnostic lights: Dedicated light for flame signal strength and 2 lights in combination to indicate all other fault codes with easy to recognize states without counting flashes.
- Incorporates Integrated control board: With connections for electronic air cleaner and humidifier.
- Two piece door design: Enhances furnace appearance and uses captured screws to prevent losing door screws.
- Blower Compartment: Sealed door to reduce air leakage and insulated for ultra quiet operation.
- Sealed Vestibule: Reduces burner and inducer sound levels.
- 2 Stage Inducer: Optimizes efficiency on first stage heat and reduces sound levels.
LOCATION OF FURNACE COMPONENTS
Diagram showing the components of the Upflow/Horizontal Gas Furnace.
Upflow/Horizontal Gas Furnace Components:
- Finish Flange
- Flame Sensor
- Pressure Switches (Inducer)
- Main Air Limit Switch
- Inducer Limit Switch
- Inducer Assembly
- Blower Door Switch
- Motor Control Box
- Motor Choke (C & D cabinets only)
- Igniter
- Gas Valve
- Furnace Control Board
- Pressure Switches (Condensate)
- Transformer
- Motor Control Board
- Blower Assembly
Diagram showing the components of the Downflow Gas Furnace.
Downflow Gas Furnace Components:
- Finish Flange
- Furnace Control Board
- Motor Control Board
- Transformer
- Pressure Switches
- Inducer Assembly
- Main Air Limit Switch
- Flame Sensor
- Blower Assembly (behind blower panel)
- Motor Choke (C & D cabinets only)
- Blower Door Switch (behind blower panel)
- Vent Limit Switch
- Gas Valve
- Igniter
- Burner Assembly
- Gas Manifold
DIMENSIONS
TC 95.1% Upflow/Horizontal Furnace
Cabinet Sizes and Dimensions (inches):
Cabinet Size | Dim. "A" | Dim. "B" | Dim. "C" |
---|---|---|---|
'B' Cabinet | 17 1/2 | 15 7/8 | 16 1/8 |
'C' Cabinet | 21 | 19 3/8 | 19 5/8 |
'D' Cabinet | 24 1/2 | 22 7/8 | 23 1/8 |
Diagram showing the front, left, top, and right side views with dimensions for the Upflow/Horizontal Furnace.
Front View Dimensions: Width: 28 inches, Height: 24 7/8 inches.
Left Side View Dimensions: Height: 34 1/2 inches, Depth: 28 inches.
Top View Dimensions: Width: 19 inches.
Right Side View Dimensions: Height: 24 7/8 inches.
TL 95.1% Downflow Furnace
Cabinet Sizes and Dimensions (inches):
Cabinet Size | Dim. "A" | Dim. "B" | Dim. "C" |
---|---|---|---|
'B' Cabinet | 17 1/2 | 15 7/8 | 16 1/8 |
'C' Cabinet | 21 | 19 3/8 | 19 5/8 |
'D' Cabinet | 24 1/2 | 22 7/8 | 23 1/8 |
Diagram showing the front, left, top, and right side views with dimensions for the Downflow Furnace.
Front View Dimensions: Width: 28 inches, Height: 24 7/8 inches.
Left Side View Dimensions: Height: 34 1/2 inches, Depth: 28 inches.
Top View Dimensions: Width: 19 inches.
Right Side View Dimensions: Height: 24 7/8 inches.
MODEL IDENTIFICATION CODE
The model identification code provides details about the furnace configuration. Example: FG 7 T C - 080 D 24 B
- FG: Gas Furnace
- 7: Series
- T: Design Series (T = Two Stage)
- C: Design Series (C = 92.1%/95.1% Upflow/Horizontal)
- 080: Input Heating Capacity (080 = 80,000 Btuh)
- D: Design Series (D = 90+% AFUE Low NOx)
- 24: Cooling Airflow (24 = 2-4 Tons)
- B: Cabinet Width (B = 17.50 inches)
SPECIFICATIONS
FG7TC/TL Models
MODELS NUMBERS: | -060D-24B | -080D-35C | -100D-35C | -120D-45D |
---|---|---|---|---|
Input - Btuh (a) | 60,000 / 39,000 | 80,000 / 52,000 | 100,000 / 65,000 | 120,000 / 78,000 |
Heating Capacity - Btuh | 57,000 / 37,050 | 76,000 / 49,400 | 95,000 / 61,750 | 114,000 / 74,100 |
AFUE | 95.1 | 95.1 | 95.1 | 95.1* |
Blower D x W | 11 x 8 | 11 x 10 | 11 x 10 | 11 x 10 |
Motor H.P. - Speed - Type | 1/2 - BLDC | 3/4 - BLDC | 3/4 - BLDC | 1 - BLDC |
Motor FLA | 6.2 | 8.7 | 8.7 | 11.7 |
Rated Ext. SP - In. W.C. | 0.5 | 0.5 | 0.5 | 0.5 |
Temperature Rise Range - °F | 30-60 | 35-65 | 35-65 | 40-70 |
Shipping Weights | 125lbs | 135lbs | 145lbs | 160lbs |
* TL 120 is 94.8% AFUE
Notes:
- All models are 115V, 60 Hz. Gas Connections are 1/2" N.P.T.
- AFUE = Annual Fuel Utilization Efficiency
- (a) Ratings to 2,000 ft. Over 2,000 ft. reduce 4% for each 1,000 ft. above sea level.
BLOWER PERFORMANCE - FG7TC/TL
FG7TC/TL - 95.1% AFUE, Two Stage Gas Furnace
The following tables detail blower performance across various external static pressures and motor switch settings for different model numbers and heating inputs.
TC/TL-060D - 24B (60,000 Btuh)
Model Number & Heating Input (Btuh) | External Static Pressure (in.W.C.) | |||||||
---|---|---|---|---|---|---|---|---|
0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | |
Motor Switch Settings (0 = OFF, 1 = ON) | 1/5 2/6 3/7 4/8 CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise |
0 0 0 0 | 725 | -- | -- | -- | -- | -- | -- | -- |
0 0 1 0 | 810 | -- | -- | -- | -- | -- | -- | -- |
0 1 0 0 | 940 | 56 | 890 | 59 | 845 | 795 | 750 | 700 |
0 1 1 0 | 1,055 | 50 | 1,015 | 52 | 970 | 54 | 930 | 57 |
1 0 0 1 | 1,135 | 47 | 1,095 | 48 | 1,055 | 50 | 1,010 | 52 |
1 0 1 1 | 1,185 | 45 | 1,145 | 46 | 1,105 | 48 | 1,065 | 50 |
1 1 0 1 | 1,250 | 42 | 1,210 | 44 | 1,170 | 45 | 1,135 | 47 |
1 1 1 1 | 1,290 | 41 | 1,255 | 42 | 1,220 | 43 | 1,180 | 45 |
0 0 1 1 | 1,315 | 40 | 1,275 | 41 | 1,240 | 43 | 1,200 | 44 |
0 1 1 1 | 1,350 | 39 | 1,315 | 40 | 1,280 | 41 | 1,245 | 42 |
1 1 1 1 | 1,390 | 38 | 1,350 | 39 | 1,315 | 40 | 1,275 | 41 |
0 0 0 0 | 1,125 | 55 | 1,040 | 60 | 960 | -- | 880 | -- |
1 0 0 0 | 1,205 | 58 | 1,120 | 63 | 1,040 | -- | 960 | -- |
0 1 0 0 | 1,305 | 54 | 1,225 | 57 | 1,150 | 61 | 1,070 | -- |
1 1 0 0 | 1,430 | 49 | 1,350 | 52 | 1,270 | 55 | 1,190 | 59 |
0 0 1 0 | 1,525 | 46 | 1,450 | 49 | 1,375 | 51 | 1,300 | 54 |
1 0 1 0 | 1,620 | 43 | 1,540 | 46 | 1,465 | 48 | 1,390 | 51 |
0 1 1 0 | 1,695 | 42 | 1,620 | 43 | 1,545 | 46 | 1,465 | 48 |
1 1 1 0 | 1,770 | 40 | 1,700 | 41 | 1,630 | 43 | 1,555 | 45 |
0 0 0 1 | 1,875 | 38 | 1,805 | 39 | 1,730 | 41 | 1,655 | 43 |
1 0 0 1 | 1,905 | 37 | 1,840 | 38 | 1,775 | 40 | 1,710 | 41 |
0 1 0 1 | 1,980 | 36 | 1,910 | 37 | 1,845 | 38 | 1,780 | 40 |
1 1 0 1 | 2,025 | 35 | 1,960 | 36 | 1,895 | 37 | 1,830 | 38 |
0 0 1 1 | 2,085 | 35 | 2,025 | 35 | 1,960 | 36 | 1,900 | 37 |
1 0 1 1 | 2,135 | 34 | 2,070 | 35 | 2,010 | 35 | 1,945 | 36 |
0 1 1 1 | 2,200 | 34 | 2,145 | 34 | 2,090 | 35 | 2,035 | 35 |
1 1 1 1 | 2,280 | 33 | 2,225 | 34 | 2,170 | 34 | 2,115 | 35 |
TC/TL-80D - 35C (80,000 Btuh)
Model Number & Heating Input (Btuh) | External Static Pressure (in.W.C.) | |||||||
---|---|---|---|---|---|---|---|---|
0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | |
Motor Switch Settings (0 = OFF, 1 = ON) | 1/5 2/6 3/7 4/8 CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise |
0 0 0 0 | 1,125 | -- | 1,040 | -- | -- | -- | -- | -- |
1 0 0 0 | 1,205 | -- | 1,120 | -- | 1,040 | -- | -- | -- |
0 1 0 0 | 1,305 | 62 | 1,225 | 65 | 1,150 | 68 | 1,070 | -- |
1 1 0 0 | 1,430 | 62 | 1,350 | 65 | 1,270 | 68 | 1,190 | 71 |
0 0 1 0 | 1,525 | 58 | 1,450 | 61 | 1,375 | 64 | 1,300 | 67 |
1 0 1 0 | 1,620 | 54 | 1,540 | 57 | 1,465 | 60 | 1,390 | 63 |
0 1 1 0 | 1,695 | 52 | 1,620 | 54 | 1,545 | 57 | 1,465 | 60 |
1 1 1 0 | 1,770 | 50 | 1,700 | 52 | 1,630 | 54 | 1,555 | 57 |
0 0 0 1 | 1,875 | 47 | 1,805 | 49 | 1,730 | 51 | 1,655 | 53 |
1 0 0 1 | 1,905 | 46 | 1,840 | 48 | 1,775 | 50 | 1,710 | 51 |
0 1 0 1 | 1,980 | 44 | 1,910 | 46 | 1,845 | 48 | 1,780 | 49 |
1 1 0 1 | 2,025 | 43 | 1,960 | 45 | 1,895 | 46 | 1,830 | 48 |
0 0 1 1 | 2,085 | 42 | 2,025 | 43 | 1,960 | 45 | 1,900 | 46 |
1 0 1 1 | 2,135 | 41 | 2,070 | 42 | 2,010 | 44 | 1,945 | 45 |
0 1 1 1 | 2,200 | 40 | 2,145 | 41 | 2,090 | 42 | 2,035 | 43 |
1 1 1 1 | 2,280 | 39 | 2,225 | 40 | 2,170 | 41 | 2,115 | 42 |
TC/TL-100D - 35C (100,000 Btuh)
Model Number & Heating Input (Btuh) | External Static Pressure (in.W.C.) | |||||||
---|---|---|---|---|---|---|---|---|
0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | |
Motor Switch Settings (0 = OFF, 1 = ON) | 1/5 2/6 3/7 4/8 CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise |
0 0 0 0 | 1,395 | -- | 1,350 | -- | 1,305 | -- | 1,260 | -- |
1 0 0 0 | 1,465 | -- | 1,420 | -- | 1,375 | -- | 1,330 | -- |
0 1 0 0 | 1,555 | 68 | 1,510 | 70 | 1,470 | 72 | 1,425 | 74 |
1 1 0 0 | 1,625 | 65 | 1,585 | 67 | 1,540 | 69 | 1,500 | 70 |
0 0 1 0 | 1,690 | 62 | 1,650 | 64 | 1,610 | 66 | 1,570 | 67 |
1 0 1 0 | 1,760 | 60 | 1,715 | 62 | 1,670 | 63 | 1,625 | 65 |
0 1 1 0 | 1,835 | 58 | 1,790 | 59 | 1,745 | 60 | 1,695 | 62 |
1 1 1 0 | 1,885 | 56 | 1,840 | 57 | 1,790 | 59 | 1,745 | 60 |
0 0 0 1 | 1,945 | 54 | 1,900 | 56 | 1,850 | 57 | 1,805 | 58 |
1 0 0 1 | 1,950 | 54 | 1,905 | 55 | 1,860 | 57 | 1,810 | 58 |
0 1 0 1 | 2,075 | 51 | 2,030 | 52 | 1,990 | 53 | 1,945 | 54 |
1 1 0 1 | 2,125 | 50 | 2,085 | 51 | 2,040 | 52 | 2,000 | 53 |
0 0 1 1 | 2,170 | 49 | 2,130 | 50 | 2,090 | 51 | 2,045 | 52 |
1 0 1 1 | 2,215 | 48 | 2,180 | 48 | 2,140 | 49 | 2,105 | 50 |
0 1 1 1 | 2,225 | 47 | 2,165 | 49 | 2,100 | 50 | 2,040 | 52 |
1 1 1 1 | 2,280 | 47 | 2,225 | 48 | 2,170 | 49 | 2,115 | 50 |
TC/TL-120D - 45D (120,000 Btuh)
Model Number & Heating Input (Btuh) | External Static Pressure (in.W.C.) | |||||||
---|---|---|---|---|---|---|---|---|
0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | |
Motor Switch Settings (0 = OFF, 1 = ON) | 1/5 2/6 3/7 4/8 CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise | CFM Rise |
0 0 0 0 | 1,125 | -- | 1,040 | -- | -- | -- | -- | -- |
1 0 0 0 | 1,205 | -- | 1,120 | -- | 1,040 | -- | -- | -- |
0 1 0 0 | 1,305 | 65 | 1,225 | 68 | 1,150 | 70 | 1,070 | -- |
1 1 0 0 | 1,430 | 62 | 1,350 | 65 | 1,270 | 68 | 1,190 | 71 |
0 0 1 0 | 1,525 | 58 | 1,450 | 61 | 1,375 | 64 | 1,300 | 67 |
1 0 1 0 | 1,620 | 54 | 1,540 | 57 | 1,465 | 60 | 1,390 | 63 |
0 1 1 0 | 1,695 | 52 | 1,620 | 54 | 1,545 | 57 | 1,465 | 60 |
1 1 1 0 | 1,770 | 50 | 1,700 | 52 | 1,630 | 54 | 1,555 | 57 |
0 0 0 1 | 1,875 | 47 | 1,805 | 49 | 1,730 | 51 | 1,655 | 53 |
1 0 0 1 | 1,905 | 46 | 1,840 | 48 | 1,775 | 50 | 1,710 | 51 |
0 1 0 1 | 1,980 | 44 | 1,910 | 46 | 1,845 | 48 | 1,780 | 49 |
1 1 0 1 | 2,025 | 43 | 1,960 | 45 | 1,895 | 46 | 1,830 | 48 |
0 0 1 1 | 2,085 | 42 | 2,025 | 43 | 1,960 | 45 | 1,900 | 46 |
1 0 1 1 | 2,135 | 41 | 2,070 | 42 | 2,010 | 44 | 1,945 | 45 |
0 1 1 1 | 2,200 | 40 | 2,145 | 41 | 2,090 | 42 | 2,035 | 43 |
1 1 1 1 | 2,280 | 39 | 2,225 | 40 | 2,170 | 41 | 2,115 | 42 |
Notes on Blower Performance Tables:
- Motor Switch Settings are for heating speeds using HEAT switches 1, 2, 3, & 4 and cooling speeds using COOL switches 5, 6, 7, & 8.
- Two openings are recommended for airflows above 1,600 CFM if the filter(s) is (are) adjacent to the furnace.
- Data is shown without filter.
- Temperature rises in the table are approximate. Actual temperature rises may vary.
- Cells shaded in gray indicate a temperature rise outside of the recommended range.
- When in low stage, the circulating airflow is 70% of the table's high value (2-stage furnaces only).
VENTING
All models are approved for vertical non direct (1 pipe) and direct (2 pipe) venting applications. See Vent Table below for specified sizes and allowable lengths.
VENT TABLE
FURNACE MODELS (BTU) | FURNACE INSTALLATION | SINGLE PIPE LENGTH (FT.) with 1 long radius elbow** | DIRECT VENT, DUAL PIPE LENGTH (ft.) WITH 1 long radius elbow on each pipe** | ||
---|---|---|---|---|---|
2" Diameter | 3" Diameter | INLET/OUTLET | INLET/OUTLET | ||
60,000 | Upflow | 90 | 90 | 90 | 90 |
Horizontal | 50 | 90 | 50 | 90 | |
Downflow | 30 | 90 | 30 | 90 | |
80,000 | Upflow | 40 | 90 | 40 | 90 |
Horizontal | 30 | 90 | 30 | 90 | |
Downflow | 30 | 90 | 30 | 90 | |
100,000 | Upflow | 30 | 90 | 30 | 90 |
Horizontal | 30 | 90 | 30 | 90 | |
Downflow | 30 | 90 | 25 | 90 | |
120,000 | Upflow | N/A | 90 | N/A | 90 |
Horizontal | N/A | 90 | N/A | 90 | |
Downflow | N/A | 90 | N/A | 90 |
NOTES:
- Subtract 2.5 ft. for each additional 2 inch long radius elbow, 5 ft. for each additional 2 inch short radius elbow, 3.5 ft. for each additional 3 inch long radius elbow, and 7 ft. for each additional 3 inch short radius elbow. Subtract 5ft for each 2" tee and 8ft for each 3" tee.
- Two 45 degree elbows are equivalent to one 90 degree elbow.
- This table applies for elevations from sea level to 2,000 ft. For higher elevations, decrease pipe lengths by 8% per 1,000 ft of altitude.
ACCESSORIES
FG7TC/TL KITS
Description | SKU |
---|---|
Fixed speed -to- variable speed | 904880 |
2" Concentric vent kit | 904952 |
3" Concentric vent kit | 904953 |
"A" Cabinet downflow sub base kit | 902974 |
"B", "C", "D" Cabinet downflow sub base kit | 904911 |
2" Side wall vent kit | 904617 |
3" Side wall vent kit | 904347 |
U.S. LP Conversion kit (0 to 10,000 ft.) | 904914 |
Canada LP Conversion kit (0 to 4,500 ft.) | 904915 |
Bottom return filter 20 per box, "A" cabinet | 903088 |
Bottom return filter 20 per box, "B" cabinet | 904916 |
Bottom return filter 20 per box, "C" cabinet | 904917 |
Bottom return filter 20 per box, "D" cabinet | 904918 |
Side return filter kit | 541036 |
Neutralizer kit | 902377 |
GENERAL TERMS OF LIMITED WARRANTY
Nortek Global HVAC, LLC will furnish a replacement for any part of this product which fails in normal use and service within the terms and conditions of the warranty.
For complete details of the Limited Warranty, including applicable terms and conditions, see your local installer or contact the Nortek Global HVAC, LLC warranty department for a copy.
Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. Specifications and illustrations subject to change without notice and without incurring obligations. Printed in U.S.A (02/2016)
217D-0216 (Replaces 217D-0514)
Certifications and Affiliations: CSA Certified, NATE Certified, ENERGY STAR Partner, NAHB Member, HRAI Member Company.
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