JABSCO Searchlights: Horizontal Drive Motor Replacement Instructions

This manual provides instructions for replacing the horizontal drive motor in JABSCO searchlights, Model 60010-Series. The document is available in multiple languages, including English, French, German, Italian, Dutch, Swedish, and Spanish.

Languages covered: [FR] French, [DE] German, [IT] Italian, [NL] Dutch, [SE] Swedish, [ES] Spanish.

Assembly Diagram and Lubrication

Disassemble

1. With a short Phillips screwdriver, remove the four (4) screws holding the upper housing to the lower housing.
2. Lift the upper housing off the lower housing. CAUTION: Take care that the glass lens does not come with the upper housing, fall, and break.
3. On the lower motor, carefully heat the solder joint enough to release the yellow and blue wires. NOTE: The position of the wires.
4. Loosen the two (2) large 5/8-18 nuts and slide them up the wires out of the way.
5. Lift the whole lower housing assembly up off the base shaft enough to lay it back to allow access to the three (3) screws that fasten the motor to the housing.
6. Remove the three (3) screws and take out the motor.
7. Lift the bearing plate, lower bearing, and friction plate assembly up the shaft to expose the area of the shaft under the friction fitting and lower bearing. Check the cleanliness and smoothness of this area. Clean up with #400 abrasive if needed.

Reassemble

1. Lubricate the areas on the shaft noted on the exploded view.
2. Lower the bearing assembly on the shaft to its original position.
3. Mount the new motor into the housing using the three (3) new screws provided and the original star washers.
4. Carefully slip the lower housing assembly over the base shaft and let it settle into position. CAUTION: Take care to align the ribs in the lower housing with the notches in the bearing plate.
5. Thread the first large nut onto the base shaft lightly finger tight.
6. Thread the second large nut onto the shaft and down to the first nut.
7. Holding the first nut firmly, tighten the second nut securely, locking onto the first nut.
8. Solder the wires to the motor. The yellow wire should be on the terminal towards the front of the light. The blue wire will be towards the rear.
9. Turn on the light to make sure that the direction of rotation is correct; if not, reverse the wires on the motor.
10. Replace the upper housing onto the lower housing, making sure that the housing gasket is up against the lens gasket.
11. Re-install the four (4) housing screws securely.

Warranty

Xylem Limited Warranty warrants this product to be free of defects and workmanship for a period of 1 year from date of manufacture. The warranty is exclusive and in lieu of any and all other express or implied warranties, guarantees, conditions or terms of whatever nature relating to the goods provided hereunder, including without limitation any implied warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE, which are hereby expressly disclaimed and excluded.

Except as otherwise provided by law, buyer's exclusive remedy and seller's aggregate liability for breach of any of the foregoing warranties are limited to repairing or replacing the product and shall in all cases be limited to the amount paid by the buyer hereunder. In no event is seller liable for any other form of damages, whether direct, indirect, liquidated, incidental, consequential, punitive, exemplary or special damages, including but not limited to loss of profit, loss of anticipated savings or revenue, loss of income, loss of business, loss of production, loss of opportunity or loss of reputation.

This warranty is only a representation of the complete limited warranty. For a detailed explanation, please visit www.xylem.com/en-us/support/, call the office number listed, or write to your regional office.

Return Procedure

Warranty returns are conducted through the place of purchase. Please contact the appropriate entity with a receipt of purchase to verify date.