Tow-Trust Towbars
Important: Please read General Notes overleaf before fitting
Issue 4: TKIA2VK for Hyundai Tucson / Kia Sportage
Parts List
| Item | Qty | Description | Item | Qty | Description |
|---|---|---|---|---|---|
| A | 1 | Crossmember | D | 2 | M12 x 25 Bolts & S/P Washers |
| B | 2 | Handed Side Arms | E | 8 | M10 x 35 x 1.25 Bolts & S/P Washers |
| C | 1 | ACS Detachable Neck 6204 | F | 4 | M12 x 50 Bolts & Nyloc Nuts |
| G | 2 | M12 x 22 Bolts & S/P Washers | |||
| H | 8 | 10 x 40 Flat Washers | |||
| J | 12 | 12 x 25 Flat Washers | |||
| K | 1 | Flip Up Socket Plate (TTFP/LH) |
Towbar Installation
- Remove the exhaust silencer from the rearmost exhaust rubber. Ensure you only remove the rubber from the exhaust leaving the other end attached to the vehicles hanger. (Support to prevent damage).
- Cut the rear bumper as per below sketch. (Some models may Not require a cut)
- Using Item E with Item H fix each side arm (Item B) to the vehicles chassis members.
- Fix the crossmember (Item A) between each side arm using Item F with Item J.
- Using Item D with Item J and Item G with Item J fix Item C and Item K to the crossmember.
- Fully tighten all fixings ensuring the Towbar is rigid, square and secure.
- Re-hang the exhaust silencer.
Diagram Description
The diagram illustrates the assembly of the TKIA2VK towbar system for Hyundai Tucson and Kia Sportage vehicles. It provides an exploded view of the towbar components, including the main crossmember (labeled A), two handed side arms (B), and the ACS detachable neck (C). The accompanying hardware is listed by item number: bolts (D, E, F, G), washers (H, J), and a flip-up socket plate (K). The illustration also details modifications required for the vehicle's rear bumper, indicating a cut of 250mm width and 45mm depth. It specifies clearance needs for the Sportage (60mm) and Tucson (30mm) models. The diagram shows the attachment points of the side arms to the vehicle chassis and how the crossmember connects these arms, with the detachable neck and socket plate mounted to the crossmember.
Notes
- Recommended Torque Setting for M12 Grade 10.9: 139 Nm. (For other Torque Settings, see notes overleaf.)
- Nose load limits and vehicle manufacturers' trailer / caravan weight limits must be observed.
