SAFETY PRECAUTIONS
▲ DANGER
Machine MUST be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. Do NOT immerse the kettle, warmer, or any other part of this equipment in water. Always unplug the equipment before cleaning or servicing. Do not use excessive water when cleaning.
▲ WARNING
To avoid serious burns, do NOT touch the kettle while it is hot. ? [Hot Surface]
▲ WARNING
ALWAYS wear safety glasses when servicing this equipment. ? [Eye Protection]
▲ WARNING
Any alterations to this equipment will void the warranty and may cause a dangerous situation. NEVER make alterations to the equipment. Make sure all machine switches are in the off position before plugging the equipment into the receptacle.
▲ CAUTION
Do NOT allow direct contact with this equipment and the general public when used in food service locations. Only personnel that are trained and familiar with the equipment should operate the equipment. Carefully read all installation instructions before operation.
▲ CAUTION
This machine is NOT to be operated by minors. Minors are classified as anyone under the age of 18.
NOTE
The information, specifications and illustrations contained in this manual represent the latest data available at time of publication. Gold Medal Products Company reserves the right to make changes as required at its discretion without notice.
INSTALLATION INSTRUCTIONS
Note: Make sure to have all employees read the instruction manual thoroughly before operating this machine.
Checking Shipment
Unpack all cartons and check thoroughly for any damage that may have occurred during transit. Damage claims should be filed immediately with the transportation company. Gold Medal is not responsible for damage that occurs in transit.
Electrical Requirements:
The following power supply must be provided: Model No. 2003, 2003BN, 2003ST, 2005, 2005BN: 120 VAC, 60 Hz.
All 2003 models consume a maximum of 1610 Watts. All 2005 models consume a maximum of 1710 Watts.
Your electrician must furnish sufficient current for proper machine operation. It is Gold Medal Products Company's recommendation that this machine be connected to a fused circuit by itself. Failure to wire properly will void the warranty and can result in damage to the heat elements, light, motor, etc.
It is Gold Medal Products Company's recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety reasons and the popper's performance will be sacrificed/reduced.
FINAL PREPARATIONS
The popcorn machine was adjusted, inspected, and tested before it left the factory. After removing the machine from the shipping box, remove all tape and packing material in or on the machine before beginning operation.
OPERATING INSTRUCTIONS
Controls and their functions
LIGHT SWITCH
Turns on all of the lights, interior, and dome on your popcorn machine.
WARMER Switch
Operates the elements for the heated corn pan.
KETTLE HEAT SWITCH
Operates the heating elements in the popping kettle.
KETTLE MOTOR SWITCH
Operates the kettle agitator motor.
The control panel features four switches labeled: LIGHTS, WARMER, KETTLE MOTOR, and KETTLE HEAT. Each switch has 'ON' and 'OFF' positions. A warning label is visible stating 'DANGER DO NOT CARRY KETTLE CONDUCT OR PLUG. KEEP ENTIRE KETTLE AREA DRY. SEVERE ELECTRIC SHOCK OR DEATH MAY RESULT. DO NOT TOUCH HOT KETTLE.'
POPPING CORN
AMOUNT OF POPCORN AND OIL
Your new popper is equipped with a corn, salt, and oil measure. Gold Medal recommends flavored and colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in your kettle like other oils. Use only top quality fresh hybrid popcorn from reputable suppliers.
Corn charge: 12 oz./14 oz.
Oil charge: 3.5 oz./4.2 oz.
Flavacol: 14.7 cc (measure included with accessory kit)
*For best results use mega-pop premeasured pouches (item # 2839)
POPPING INSTRUCTIONS
- Turn KETTLE HEAT and KETTLE MOTOR switches ON.
- Make a test pop with 3 kernels of corn and 1 oz. (30 ml) of oil.
- Load pre-measured popcorn and oil pouch into the kettle, or add ingredients in amounts specified above.
- When corn has popped, dump the kettle.
- Repeat cycle starting with step #3; always pop 3-5 batches for best popcorn.
When you are finished popping, make sure "KETTLE HEAT" and "KETTLE MOTOR" switches are turned "OFF".
NEVER LEAVE THE KETTLE HEAT ON WHEN YOU ARE NOT POPPING CORN.
CLEANING INSTRUCTIONS
DAILY:
Clean the Kettle
- As you pop corn, wipe the kettle with a clean cloth. It is easy to keep the outside clean when the kettle is warm and the oil is not baked on. CAUTION: The hot kettle will cause burns if you touch it with your hand. Allow the kettle to cool for at least 1 hour before attempting to clean.
- Every night, add 10 – 12 oz. of Heat'n Kleen solution (mix 2 tablespoons Heat'n Kleen per gallon of water). Turn on the kettle heat. When the water starts to boil, turn off the heat and let it work overnight.
- The next morning, dump the solution into a bucket and wipe the inside of the kettle with a cloth.
▲ DANGER: Never immerse the kettle in water. This will ruin the electrical components and automatically void the warranty.
Clean the Popcorn Machine
- Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless steel. Do not use oven cleaners, as they will damage parts of the machine.
- Ammonia cleaners will damage the plastic doors. Use only non-ammonia cleaners, such as Gold Medal's Watchdog Glass Cleaner – item number 2588.
MAINTENANCE INSTRUCTIONS
▲ DANGER: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the Installation, Operating, and Maintenance Instructions thoroughly. Installation should be performed by a certified electrician.
▲ WARNING: Adequate eye protection must be used when servicing this equipment to prevent the possibility of injury. ? [Eye Protection]
▲ CAUTION: THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.
TROUBLESHOOTING
Below are some common issues you may encounter, along with basic troubleshooting steps to resolve them.
EXPERIENCING LONG POPPING CYCLES
If your pop cycle is longer than 4 minutes, it can be the result of several things:
- LOW VOLTAGE: If the machine is operated on low voltage, this could cause the kettle not to reach the proper operating temperature. Voltage must be at least 110v.
- INADEQUATE SUPPLY LINES: Inadequately sized electrical supply lines, in addition to being a fire hazard, would also prevent the kettle from reaching the proper operating temperature. Check with a qualified electrician.
- INFERIOR CORN: Inferior quality corn would result in longer popping cycles. Use only top quality fresh hybrid popcorn from reputable suppliers. Even then, if you let your corn pick up moisture or dry out, your popping cycles will be slow.
THE KETTLE DOES NOT HEAT
Before you go any further, make sure the kettle lead-in cord is plugged in.
KETTLE HEAT SWITCH: Check the voltage to and from the “KETTLE HEAT” switch, and if the switch is defective, replace it. (Repair should only be performed by qualified service personnel.)
THE MOTOR WILL NOT TURN AGITATOR
WARNING! If the kettle agitator shaft is not rotating, DO NOT pop corn. Adjust the clearance between the kettle bottom and the stir blade to 1/32" (use a dime). Loosen the set screw in the collars above and below the crossbar and adjust the agitator shaft as necessary. Then re-tighten the set screws in the collars.
ORDERING SPARE PARTS
- Identify the needed part by checking it against the photos, illustrations, and/or the parts list.
- When ordering, please include part number, part name, and quantity needed.
- Please include the machine's model name, serial number, and date of manufacture (located on the machine nameplate) with your order.
- Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders at:
Phone: (800) 543-0862
Phone: (513) 769-7676
Fax: (513) 769-8500
E-mail: info@gmpopcorn.com
Web Page: www.gmpopcorn.com
SYSTEM PARTS LOCATION
Cabinet Breakdown
The diagram shows the overall structure of the popcorn machine. Key components identified include:
- Magnetic Catch Bracket (p/n 41340)
- Magnetic Catch (p/n 47561)
- 12/14 oz Unimaxx Kettle Complete (p/n 58220)
- Kettle Receptacle 15A Twist Lock (p/n 49330)
- Kettle Plug 15A Twist Lock (p/n 49329)
- Kettle Lead Assy. (p/n 61053)
- Connector 90 Degree (p/n 46241)
- Hardware Kits for Doors (See p. 12) (p/n 47054 LH, p/n 47055 RH)
- 15 Amp Power Supply Cord (p/n 47602, EX uses p/n 42369)
- Bottom Corn Pan Assy. 120V (p/n 47598)
- Drop Panel (p/n 77508)
- Old Maid Pan (p/n 47336)
- Glide (4) (p/n 47328)
- Plexiglas Door (2) (p/n 47600)
Cabinet Interior – Ceiling Components
This section details components within the upper part of the cabinet. Identified parts include:
- Spur Gear (2) (p/n 47060)
- 10-32 x 3/16 Set Screw for Spur Gear (2) (p/n 41742)
- Hanger Arm Front (p/n 47262)
- Gear Block Assy. (p/n 67194)
- Hanger Arm Rear, Assy. (p/n 47263)
Bottom Corn Pan Assembly – Part Number 47598
This diagram illustrates the bottom corn pan assembly for 2003 Models. Components shown are:
- Filter (p/n 47043)
- Heat Element 115V, 75W (p/n 44026)
- Male Cordset (p/n 61020)
- Cover, Corn Pan Conduit (p/n 47653)
Kettle Shell Components
This diagram shows the kettle shell and related components:
- Kettle Gasket (p/n 61012)
- Kettle Integral Heater 12/14 (p/n 58011)
- Kettle Shell (p/n 61017)
- 8-32 x ½" (4) Countersunk Phillips Flathead Screws (p/n 20066)
- Block, Shell and Kettle (2) (p/n 61013) - Secures Weld to Shell and Provides Anchor for Crossbar Thumbscrew
Lid And Agitator Assembly
This diagram details the lid and agitator assembly:
- Spur Gear (p/n 47060)
- Set Screw for Spur Gear (10-32 x 3/16) (p/n 41742)
- Set Collar (2) (Same above and below lid) (p/n 47326)
- Set Screw for Collar (2) (1/4-20 x 3/16) (p/n 47751)
- 5/16-18 x 3/8 Sq Hd Screw (2) (p/n 47662)
- Needle Bearing (p/n 47106)
- Kettle Lid Rear (p/n 47119)
- Crossbar Assembly (p/n 61025)
- Washer ¼ Internal Tooth (2) (p/n 76079)
- Thumb Screw (2) (1/4-20 x 1¼) (p/n 61068)
- Formed Lid-10 3/8 (p/n 47261)
- Dump Handle Assy. Includes Knob (p/n 47102)
- Woodruff Key #3 (1/8 x 1/2) (p/n 41730)
- Dump Handle (p/n 47707)
- Knob Dump Handle (p/n 47110)
- Agitator Shaft Weldment (p/n 61092)
- Agitator Weight (p/n 61093)
- Stir Rod (p/n 49011)
- Note: Also available as p/n 58219 for order as a complete assembly, shown at left in side view with lids lifted and Stir Rod and Agitator Weight visible.
Unimaxx 12/14 oz Kettle Specification
This section provides specifications and parts lists for the Unimaxx 12/14 oz Kettle.
LID AND AGITATOR PARTS
| PART NUMBER | DESCRIPTION | QTY |
|---|---|---|
| 47707 | DUMP HANDLE | 1 |
| 47110 | KNOB FOR DUMP HANDLE | 1 |
| 47662 | DUMP HANDLE SCREW | 1 |
| 41730 | WOODRUFF KEY | 1 |
| 47119 | REAR KETTLE LID | 1 |
| 47261 | FRONT KETTLE LID | 1 |
| 47751 | SET SCREW FOR 47326 COLLAR | 3 |
| 47326 | CLAMP COLLAR | 3 |
| 61025 | CROSSBAR ASSEMBLY | 1 |
| 47097 | BUSHING FOR CROSSBAR | 1 |
| 49011 | STIR ROD | 1 |
| 61092 | AGITATOR SHAFT | 1 |
| 47060 | SPUR GEAR | 1 |
| 47106 | NEEDLE BEARING | 1 |
| 49701 | RETAINING RING FOR BRG | 1 |
| 61093 | WEIGHT FOR STIR ROD | 1 |
| 61068 | 1/4" X 1 1/4" THUMB SCREW | 2 |
| 76079 | WASHER FOR THUMB SCREW | 2 |
KETTLE PARTS
| PART NUMBER | DESCRIPTION | QTY |
|---|---|---|
| 58011 | 120V KETTLE W/ELEMENTS | 1 |
| 58011EX | 230V KETTLE W/ELEMENTS | 1 |
| 61017 | KETTLE SHELL | 1 |
| 61012 | KETTLE GASKET | 1 |
| 47193 | THERMOSTAT SHUNT BAR | 1 |
| 76708 | 482F THERMOSTAT | 1 |
| 77108 | 550F THERMOSTAT | 1 |
| 89129 | NUTS FOR THERMOSTATS | 2 |
| 61053 | KETTLE LEAD ASSEMBLY | 1 |
| 82107-26 | METAL FLEX CONDUIT | 1 |
Top - Motor Plate Assy.
This diagram shows the components on the top motor plate assembly:
- Lamp Holder (p/n 47047)
- Light Shield (p/n 49480)
- 75 Watt Flood Light (p/n 41671, EX uses p/n 49033)
- 20W Fluorescent Assembly (p/n 77002)
- Kettle Drive Motor, 120V (p/n 47038)
- 20 W Fluorescent Bulb 20 Watt (p/n 16264)
- Blower Plug And Cord (p/n 47199)
- Exhaust Blower (p/n 47343)
- Rocker Switch Label, 5 PN (p/n 48542)
- Rocker Switch Box, 5 PN (p/n 48543)
- Switch, Lighted Rocker Gr (4) (p/n 42798)
- Power Supply, 12VDC (p/n 55231)
- Kettle Receptacle 15A Twist Lock (p/n 49330)
- LED Sign Assy, 24 Inch (p/n 45003)
- Molded Plug, Warmer (p/n 47726)
ELECTRICAL SCHEMATIC
Electrical Schematic – 2003
This diagram illustrates the wiring connections for the 2003 models, detailing the flow of power through various components including lights, motors, switches, and heating elements.
Electrical Schematic - 2005
This diagram illustrates the wiring connections for the 2005 models, detailing the flow of power through various components including lights, motors, switches, and heating elements.
WARRANTY
Gold Medal warrants to the original purchaser that the equipment sold will be free from defects in material or workmanship under normal use and service. The obligation under this warranty is limited to the repair or replacement of any defective part. Labor is covered for six (6) months from the date of sale, and parts are covered for two (2) years. This warranty does not cover damage caused by accident, alteration, improper use, voltage, abuse, or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. Gold Medal neither assumes, nor authorizes any other person to assume for it, any other obligation or liability in connection with the sale of said GOLD MEDAL equipment or any part thereof.
The term "Original Purchaser" refers to the person, firm, association, or corporation billed by GOLD MEDAL PRODUCTS COMPANY, or their authorized distributor, for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
GOLD MEDAL PRODUCTS COMPANY
10700 Medallion Drive
Cincinnati, Ohio 45241-4807 USA
www.gmpopcorn.com
Phone: 1-800-543-0862
Fax: 1-800-542-1496
© The text, descriptions, graphics and other material in this publication are the proprietary and exclusive property of Gold Medal Products Company and shall not be used, copied, reproduced, reprinted or published in any fashion, including website display, without its express written consent.
