Fujitsu High Power Multi Air Conditioner Service Manual
Specifications
TYPE | COOL & HEAT, 2 ROOM MULTI |
OUTDOOR UNIT | AOY19USAM2 | AOY19UGBB2 |
INDOOR UNIT | ASY9UMACW | ASY9UMACW x 2 | ASY9UMACW | ASY9UMACW x 2 |
COOLING CAPACITY | 2.70 kW | 5.40 kW | 2.70 kW | 5.40 kW |
HEATING CAPACITY | 3.30 kW | 6.60 kW | 3.25 kW | 6.50 kW |
ELECTRICAL DATA
POWER SOURCE | 230 V 50 Hz |
COOLING | 4.6 A | 8.7 A | 4.6 A | 8.7 A |
RUNNING CURRENT | HEATING | 5.1 A | 9.1 A | 5.1 A | 9.1 A |
INPUT WATTS | COOLING | 1.01 kW | 1.92 kW | 1.01 kW | 1.92 kW |
HEATING | 1.14 kW | 2.03 kW | 1.14 kW | 2.02 kW |
E.E.R. | COOLING | 2.67 kW/kW | 2.81 kW/kW | 2.67 | 2.81 |
HEATING | 2.89 kW/kW | 3.21 | 2.85 | 3.22 |
MOISTURE REMOVAL | 1.2 L/hr | 2.4 L/hr | 1.2 L/hr | 2.4 L/hr |
AIR CIRCULATION-High | 470 m3/hr | 470 m3/hr x 2 | 470 m3/hr | 470 m3/hr x 2 |
COMPRESSOR
TYPE | Hermetic type, Permanent split condenser, 2 pole, Single phase, Induction motor, Rotary |
POWER SOURCE | 230V - 50Hz |
DISCRIMINATION | 802 141 65B GK 120 PAB |
REFRIGERANT | R410A 900 g x 2 |
FAN MOTOR
POWER SOURCE | 230 V |
INDOOR UNIT | HIGH-SPEED | 1,200 r.p.m. |
MED-SPEED | 1,100 r.p.m. |
LOW-SPEED | 1,000 r.p.m. |
QUIET | 940 r.p.m. |
OUTDOOR UNIT | 720 r.p.m. |
DIMENSIONS
INDOOR UNIT | H x W x D | 257 x 808 x 187 mm |
OUTDOOR UNIT | H x W x D | 700 x 900 x 350 mm |
WEIGHT
INDOOR UNIT | Gross / Net | 10 kg / 8 kg |
OUTDOOR UNIT | Gross / Net | 74 kg / 68 kg | 76 kg / 70 kg |
Outline and Dimensions
The indoor unit has dimensions of 257 mm (height) x 808 mm (width) x 187 mm (depth). The outdoor unit has dimensions of 700 mm (height) x 900 mm (width) x 350 mm (depth). Diagrams show front, side, and top views with specific measurements indicated.
Refrigerant System Diagram
The refrigerant system diagram illustrates the flow of refrigerant through the system. Key components include the compressor, heat exchanger (condenser), expansion valves (A and B), and indoor unit evaporators (A and B). A 4-way heat/cool valve is shown, enabling switching between heating and cooling modes. Thermistors are placed at various points, including the pipe, condenser, and discharge pipe, to monitor temperatures.
Error Display
Indoor Unit Errors
- Thermistor error: Indicated by Red lamp (2 times) or Green lamp (2 times).
- Control unit error (indoor unit): Indicated by Red lamp (4 times) or Green lamp (4 times).
- Serial error: Indicated by Red lamp (5 times) or Green lamp (5 times).
- Fan motor error (indoor unit): Indicated by Red lamp (6 times) or Green lamp (6 times).
- Large division indication is shown first, followed by Small division indication (activated by the 'Test' button on the remote controller).
Outdoor Unit Errors
- D8: Signal reception (from indoor unit A) error / Model information error (LED: Circle symbol).
- D15: Signal reception (from indoor unit B) error (LED: Circle symbol).
- D10: Thermistor (discharge pipe) A error (LED: 2 times) / Thermistor (discharge pipe) B error (LED: 3 times) / Thermistor (heat exchanger) A error (LED: 4 times) / Thermistor (heat exchanger) B error (LED: 5 times) / Thermistor (outdoor temp.) error (LED: 6 times). (All LEDs blink for these).
- D17: UNIT A: Heating overload protection (LED: 2 times) / UNIT A: Cooling deicing (LED: 3 times) / UNIT A: Discharge temp. protection (LED: 4 times) / UNIT A: Heating defrost operation (LED: 3s ON/1s OFF repeated).
- D9: UNIT B: Heating overload protection (LED: 2 times) / UNIT B: Cooling deicing (LED: 3 times) / UNIT B: Discharge temp. protection (LED: 4 times) / UNIT B: Heating defrost operation (LED: 3s ON/1s OFF repeated).
- D16: (No specific error listed, but associated with D9 errors).
Circuit Diagram
The document includes detailed circuit diagrams for both the indoor and outdoor units. These diagrams illustrate the electrical connections between various components, including printed circuit boards (PCBs), power supply units, fan motors, compressors, relays, transformers, and sensors (thermistors). The diagrams show wiring configurations, component designations, and power flow.
Indoor PCB Circuit Diagram
This diagram details the internal circuitry of the indoor unit's main control PCB. It shows connections to sensors (room temperature, pipe temperature), motors, displays, switches, and external interfaces. Jumper wire configurations for functions like heating/cooling compensation are also illustrated.
Outdoor PCB Circuit Diagram
This diagram outlines the electrical connections for the outdoor unit's control PCB. It depicts connections to the compressor, fan motor, various sensors (discharge pipe temperature, outdoor temperature, condenser temperature), expansion valves, and the communication interface with the indoor unit. It also shows power supply components and protection circuits.
Disassembly Illustration
Exploded view diagrams are provided for both the indoor and outdoor units, illustrating how the units are assembled and can be disassembled for servicing. These diagrams show the arrangement of panels, filters, internal components like motors, fans, PCBs, compressors, and various brackets and fasteners. Each part is typically labeled with a reference number for identification in the parts list.
Indoor Unit Disassembly
Illustrations show the breakdown of the indoor unit, starting with the front panel, air cleaning filters (electric filter, ion deodorant filter), and proceeding to internal components such as the fan, motor, PCB, and heat exchanger assembly.
Outdoor Unit Disassembly
Illustrations detail the disassembly of the outdoor unit, showing the outer casing, fan, compressor, various PCBs, capacitors, and connection terminals. The diagrams highlight the placement and assembly of these components.
Parts List
Indoor Unit Parts
Ref. No. | Description | Part No. ASY9UMACW | Ord. Q'ty |
63 | Front Panel Assy | 9312417032 | |
65 | Flow Control Panel-Z | 9306058043 | |
69 | Louver-A | 9306055028 | |
74 | Filter | 9305444014 | |
108 | Base | 9309755062 | |
109 | Casing Assy | 9312173020 | |
122 | Shaft Holder-B | 9303066010 | |
127 | Drain Hose Assy | 9305550029 | |
146 | Evaporator Assy | 9373044017 | |
151 | Control Box | 9330007017 | |
158 | Connecting Pipe Assy | 9306416010 | |
164 | Fan Motor Assy-IN | 9601844013 | |
169 | Cross-Flow Fan Assy | 9307836015 | |
184 | Thermistor Spring | 313728262708 | |
196 | Clamp SKB-150 | 313035356905 | |
233 | Power Transformer | 9900028015 | |
235 | Thermistor Assy-Pipe | 9702039059 | |
236 | Controller PCB Assy | 9705289055 | |
240 | Remote Control Unit | 9371190211 | |
281 | Clamp Metal(Pipe) | 9306063009 | |
283 | Bushing-A | 9303529010 | |
323 | Louver-B | 9306056025 | |
385 | Indicator PCB Assy | 9705296015 | |
401 | Wall Hook Bracket | 9304358008 | |
440 | Flow Control Panel-U | 9306057046 | |
522-1 | Gear-A | 9306062002 | |
523 | Gear Bracket | 9306407001 | |
652-1 | Thermistor Holder Pipe | 313714262805 | |
668 | Screw w/Washer | 313681304205 | |
759-1 | Intake Grille-F | 9330001015 | |
760 | Face Panel A | 9330005044 | |
764 | Drain Cap Assy | 9304150008 | |
767-1 | Bottom Cover | 9330004016 | |
777 | Clamper(Grille) | 9306755010 | |
815 | Terminal | 9900040055 | |
850 | Window (Receiver) | 9330003019 | |
872 | Indicator Case | 9330009011 | |
873 | Lamp Cover | 9330014015 | |
874 | Control Box Cover | 9330008014 | |
875 | Power Supply PCB Assy | 9705294011 | |
876 | Step Motor | 9900139018 | |
Outdoor Unit Parts
Ref. | Description | Part No. AOY19USAM2 | Part No. AOY19UGBB2 | Ord. Q'ty |
2 | Fan Cover | 9371187013 | 9371187013 | |
4 | Emblem "FUJITSU" | 9371388014 | 9371388014 | |
5 | Cabinet A | 9359797043 | 9359797043 | |
6 | Cabinet C | 9359825029 | 9359825029 | |
9 | Cabinet B | 9359824022 | 9359824022 | |
12 | Base Assy | 9359813019 | 9359813019 | |
13-1 | 3-Way Valve | 9372205044 | 9372205044 | |
14-2 | 2-Way Valve | 9372204054 | 9372204054 | |
15 | Strainer Assy | 9366602019 | 9366602019 | |
16 | Condenser Assy | 9372662014 | 9372662014 | |
26 | Compressor Cover A | 9364595009 | 9364595009 | |
29 | Separate Wall | 9359805014 | 9359805014 | |
32-4 | Control Box Metal-D | 9361247000 | 9361247000 | |
32-5 | Control Box Metal-E | 9361248007 | 9361248007 | |
32-6 | Control Box Metal-F | 9361249004 | 9361249004 | |
34 | Capacitor (Fan Motor) | 9703306051 | 9703306051 | |
37-1 | Running Capacitor | 9704436139 | 9704436139 | |
38 | Clamp Metal (Capacitor) | 9352123009 | 9352123009 | |
39 | Propeller Fan | 9359837015 | 9359837015 | |
41-2 | Fan Motor Induction-Out | 9601754015 | 9601754015 | |
45-3 | Motor Bracket-A | 9369627002 | 9369627002 | |
45-4 | Motor Bracket-B | 9371439013 | 9371439013 | |
45-6 | Motor Bracket-D | 9369630002 | 9369630002 | |
45-7 | Motor Bracket center da | 9373076018 | 9373076018 | |
46-1 | Compressor Assy (802-141-65B) | 9373010029 | -- | |
46-2 | Compressor (GK-120-PAB) | -- | 9373548027 | |
51-1 | Special Nut (For Comp.) | 313199233602 | | |
51-2 | Attachment (Nut) | 9359430018 | 9359430018 | |
55 | Special Nut M8 (For Comp.) | 9355091008 | 9355091008 | |
64 | Cabinet-Left | 9359840046 | 9359840046 | |
84 | Valve Cover | 9359834014 | 9359834014 | |
85 | Valve Plate Assy | 9361251021 | 9361251021 | |
107-1 | Rubber Seat (For Comp.) | 9351507015 | | |
107-2 | Attachment (Rubber Seat-A) | | 9359425014 | |
109-1 | Terminal Cover (For Comp.) | 9302419008 | | |
109-2 | Terminal Cover (For Comp.) | | 9363263008 | |
117-3 | Hex. Nut | 301721180114 | 301721180114 | |
149 | Water Seal Plate | 9359841029 | 9359841029 | |
165 | Surge Absorber | 9702968014 | 9702968014 | |
184-1 | Thermo. Spring-A | 313728262708 | 313728262708 | |
185 | Rubber Bushing | 313005066051 | 313005066051 | |
187 | Clamp No. 1219 | 313361271706 | 313361271706 | |
210 | Main Relay | 9356781007 | 9356781007 | |
230-1 | Ocr assy (MRA99134-9201) | 9311143000 | -- | |
233 | Power Transformer | 9701156016 | 9701156016 | |
234 | Thermistor Assy | 9900123017 | 9900123017 | |
236 | Controller PCB Assy | 9702766030 | 9702766030 | |
328 | Compressor Plate Assy | 9359830030 | 9359830030 | |
343-1 | Solenoid Coil-A | 9900165055 | 9900165055 | |
343-2 | Solenoid Coil-B | 9900165062 | 9900165062 | |
344-2 | 4-Way Valve | 9900162016 | 9900162016 | |
352-1 | Expansion Coil-A | 9970021015 | 9970021015 | |
352-2 | Expansion Coil-B | 9970021022 | 9970021022 | |
401 | Terminal-2P | 9701971015 | 9701971015 | |
412 | Terminal Gasket (For Comp.) | 9351505011 | 9351505011 | |
412-2 | Attachment (Cover Gasket) | 9362004008 | | |
477 | Bellmouth | 9359809012 | 9359809012 | |
527 | Protective Net | 9359845010 | 9359845010 | |
635 | Attachment Washer (Gasket) | 9359428015 | | |
646 | Noise Insulation B | 9355788007 | 9355788007 | |
678 | Bracket (Thermistor) | 9367369010 | 9367369010 | |
734 | Top Plate, Painted | 9359799023 | 9359799023 | |
812 | Grip | 9352157004 | 9352157004 | |
815-1 | Terminal-3P | 9358660027 | 9358660027 | |
815-3 | Terminal-8P | 9358660119 | 9358660119 | |
823-2 | Fuse Holder | 0500063024 | 0500063024 | |
824-3 | Fuse (3.15A-250V) | 0600285234 | 0600285234 | |
825 | Expansion Valve A Assy | 9360821065 | 9360821065 | |
826 | Expansion Valve B Assy | 9360822062 | 9360822062 | |
827 | Capillary-A Assy | 9360814128 | 9360814128 | |
828 | Capillary-B Assy | 9360815132 | 9360815132 | |
829 | Muffler A Sub Assy | 9373022015 | 9373022015 | |
830 | Muffler B Sub Assy | 9373023012 | 9373023012 | |
982-1 | Cord Clamp | 9356857009 | 9356857009 | |
982-2 | Cord Clamp-B | 9356858006 | 9356858006 | |
Standard Accessories
Indoor Unit Accessories
Name and Shape | Q'ty | Part No. |
Wall hook bracket | 1 | 9304358008 |
Wall cap-B | 1 | 313714296205 |
Remote control unit | 1 | 9307979057 (AR-DB5) |
Battery (penlight) | 1 set | 0600185534 |
Remote control unit holder case | 1 | 9305642014 |
Cloth tape | 1 | 9308117007 |
Tapping screw (big) ($4 x 25) | 8 | 0700076046 |
Tapping screw (small) ($3 x 12) | 2 | 0700019036 |
Outdoor Unit Accessories
Name and Shape | Q'ty | Part No. |
Binder | 2 | 312300787605 |
Putty | 1 | 303020200114 |
Hexagon wrench | 1 | 9351228019 |
Drain pipe | 1 | 9303029015 |
Drain cap | 2 | 313166024302 |