Zip HydroTap G5 Installation Guide

Installation Guide for Zip models including: HydroTap G5

Zip HydroTap G5 - Winning Appliances

807118 v1.00 01.21 G5 BC Quick Start Guide. 1. Zip. HydroTap G5. Quick Start Installation Guide. Command Centre. Boiling/Chilled models. AFFIX PRODUCT ...Missing:

Zip HydroTap G5

Zip HydroTap G5 - Appliances Online

SECTION 1: Using the instructions ......................................................................3. SECTION 2: IMPORTANT SAFETY INSTRUCTIONS .

File Info : application/pdf, 24 Pages, 4.29MB

H55784Z00AU-Zip-Quick-Guide

Quick Start Installation Guide
Zip HydroTap G5
Command Centre Boiling/Chilled models

AFFIX PRODUCT LABEL HERE
Quick Start Installation Guide 807118 v1.00 01.21 G5 BC Quick Start Guide

Australia

Visit our website to

download the manuals

Table of contents
SECTION 1: Using the instructions......................................................................3 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS............................................. 4 SECTION 3: WARNINGS AND REGULATORY INSTRUCTIONS ............................ 6 SECTION 4: Technical data ............................................................................... 8 SECTION 5: Supplied parts checklist ................................................................10 SECTION 6: Set up the ventilation.....................................................................11 SECTION 7: Connect the water supply ............................................................ 14 SECTION 8: Set the bypass & install the scale filter .......................................... 15 SECTION 9: Fit the Booster............................................................................... 16 SECTION 10: Connect the Booster ................................................................... 17 SECTION 11: Connect the Command Centre.................................................... 18 SECTION 12: Commissioning ............................................................................ 21 Contact details .................................................................................................24

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 1: Using these instructions

Before you start

This document is a Quick Start Installation Guide.

For further details on installing and operating your HydroTap download & read the Command Centre installation and user

instructions , which can be found online at:

(Australia) www.zipwater.com

(UK) specify.zipwater.co.uk

Read and use the instructions supplied with individual kit components for a safe installation.

Explanation of symbols

Read the instructions

!
WARNING

Danger of electric shock

Hot surface

Highly

Flammable

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
!
Compliance
In Australia electrical installation must comply with AS/NZS3000. In Australia plumbing installation must comply with AS/NZS3500. In Australia For residential chilled models, all refrigeration must comply with AS/NZS 60335.2.24. In the UK the system must be installed in accordance with water supply byelaws, current IEE regulations and local authority byelaws.
Safety
This appliance is not intended for use by children under 8 years or persons (including children under 8 years) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Refrigerant
The Zip HydroTap Command Centre range uses either HIGHLY FLAMMABLE R290, R600a or R134A refrigerant under pressure. Check the rating plate or contact Zip before commencing work. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician. Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear of obstruction. Do not use mechanical devices or other means to accelerate the defrosting process, other than those recommended by the manufacturer.
Qualifications
To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
Venting
Sometimes steam and / or boiling water droplets may discharge through a vent outlet on the tap. If not using the font, ensure the tap body is located so the tap outlet safely dispenses into the sink bowl.
Lifting
Take care when lifting. The Command Centre may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weight of the Command Centre is marked on the packaging. Do not lift the Command Centre by the front cover or any of its connections.
Airflow
The Zip HydroTap operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. The vent kit supplied must be fitted.
Altitude
Water boils at varying temperatures at different altitudes. The HydroTap adjusts for this during startup calibration and will recalibrate itself on a regular basis.
Frost protection
If the HydroTap is located where the ambient air temperature could fall below 5ºC when the system is not in use, do not turn off the Command Centre electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 3: WARNINGS & REGULATORY INFORMATION

· For continued safety of this appliance it must be installed,

operated and maintained in accordance with the manufacturer's instructions.

· This appliance may deliver water at high temperature. Refer to the Plumbing Code of Australia (PCA), local requirements and installation instructions to determine if additional delivery temperature control is required.

The Zip HydroTap must be earthed, earthing is provided via the

supplied power cord. The resistance of the earth connection to each

exposed metal part must be less than 1. Use the power cable supplied.

It is the responsibility of the installer to ensure the power point is

earthed.

· All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, may void warranty coverage.

· As the installer, it is your responsibility to supply and install all valves as required by local regulations and relevant standards.

· The HydroTap is rated for 220-240V 50Hz AC operation.

· Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply.

· Connect only to a potable (wholesome, cat1) mains water supply.

· Never locate the system near, or clean with water jets.

· Do not expose the Zip HydroTap to the elements of nature. The booster complies with protection class IP 20.

· For UK, a pressure limiting valve must be fitted for mains water pressures above the maximum limits stated.

· Use of tools can be hazardous. Assess the risks before you start.

· A clearance envelope around all Command Centres must be provided to allow adequate ventilation for the safe and effective use of the HydroTap system.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 3: WARNINGS & REGULATORY INFORMATION
· Valve and fitting threads must be sealed appropriately with PTFE tape where compression seals are not provided.
· Always flush new filter before use.
· Do not connect Booster to electrical supply until commissioning.
· Do not over tighten plumbing and hose connections.
· Braided hoses supplied cannot be lengthened.
· The power cord and general power outlet must be in a safe and accessible position after installation. When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician.
· Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.
· For safe operation, the HydroTap is designed to be installed, commissioned and used within 48 hours. Should the HydroTap not be required for an extended period of time (72 hours or more), do not fill and commission the HydroTap until ready for first use.
· For water taste and quality reasons, following any non-use period of more than 72 hours, Zip recommends to perform a system flush. Failure to flush the system may affect water quality.
· For UK, this appliance incorporates adequate backflow prevention in accordance to S.I.1999 No.1148 The Water Supply (Water fittings) Regulations 1999 Schedule 2 requirement. No further backflow prevention is required for connection to the water supply.
· For UK, this appliance only contains materials that conform to the requirements of BS6920:2014 `Suitability of non metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of water'.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 4: Technical data

Model
BC100 BC100 H
BC60 BC60 H BC40 BC40 H BC30 BC30 H BC20 BC20 H
BC Home

Power rating kW
2.1 + 2.2* 2.1 1.97
1.9 + 2.2* 1.9 1.44

Dimensions W x D x H (mm)
450 (500)# x 470 x 333

Weight (kg) 30

450 (500)# x 470 x 333

280 x 470 x 333

* power rating of the booster #Including vent tray

Electricity supply requirements
220-240V 50Hz AC (for power requirement see table above).

Australia UK

Without booster 1x 220 - 240V AC 10A socket 1x 220 - 240V AC 13A socket

With booster 2x 220 - 240V AC 10A sockets 2x 220 - 240V AC 13A sockets

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 4: Technical data

Water supply pressure requirements

Component
HydroTap Vented Mixer Tap
Booster Limescale filter

Min - Max pressure, kPA (bar)

Australia

170 (1.7) - 700 (7.0) 170 (1.7) - 500 (5.0)

300 (3.0) - 700 (7.0) 200 (2.0) - 500 (5.0)

200 (2.0) - 700 (7.0) 200 (2.0) - 500 (5.0)

A pressure limiting valve must be fitted for mains water pressures
! above the maximum limits stated above in accordance with local plumbing regulations. Note: All models (excluding UK) have an internal pressure limiting device to reduce the maximum mains regulated pressure (700kPa in Australia), protecting the system against pressure surges above 500kPa.

Water supply connection
1/2" BSP (G1/2).

Booster specification
Specification Nominal power Nominal current
Flow rate

Rating 2.2kW
10A 1.2 L/m

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 5: Parts supplied

Parts supplied with the HydroTap
Tap HydroTap tap HydroTap pipes, tubes hoses and fittings Separate vented Mixer tap kit Separate Mains mixer Tap Separate Mains mixer Tap fittings Separate Mains mixer Tap instructions Command Centre Command Centre Mains electrical supply cable Water supply inlet hose Water supply inlet adaptor and strainer Ventilation kit (inc. vent tray 100 -40 models) Water block kit Booster Booster & hoses Filters Water filter & instructions Limescale filter kit Font Font kit

BC for Work

BC H for Work

Optional

(UK only)

Optional
Optional

Optional

BC for Home
Optional Optional Optional
(UK only)

Optional
Optional

Note: Mains water isolation valve is not supplied with the kit. Contact Zip for the full range of consumables and accessories.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 6: Set up the ventilation
! Use of tools can be hazardous. Assess the risks before you start.
Use instructions supplied with individual kit parts.
A clearance envelope around all Command Centres must be
! provided to allow ventilation for the safe and effective use of the
HydroTap system.

200mm

50mm Command Centre width

50mm

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 6: Set up the ventilation
BC100 - BC40 models
· Cold air is drawn in through the inlet vent and gap provided by the door buffers.
· Inlet vent is mounted over cupboard side, door or floor cut-out (see below).
· Warm air is exhausted through vent tray. · Observe 100mm inlet / outlet vent separation (see below).
! The vent tray must be fitted. It provides a safe exhaust for refrigerant gas in the unlikely event of a leak.
Air inlet options

100mm

4mm door buffers (supplied)

Air outlet

Vent tray

Vent tray dimensions WxDxH (mm): 500 x (515-555) x 40

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 6: Set up the ventilation
BC30, BC20 & Home models
· Cold air is drawn in through the inlet vent and lower gap provided by the door buffers.
· Inlet vent is mounted over cupboard side, door or floor cut-out. · Warm air is exhausted through upper gap provided by the door buffers.
Air outlet

4mm door buffers
(supplied)
Air inlet

Inlet vent

All models
If cupboard temperature exceeds 35°C, additional ventilation is required. Contact your Zip service provider for options (including additional vents and fan kit).

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 7: Connect the water supply
! Valves and fittings must be sealed with PTFE tape if compression seals are not included.
Note Mixer tap installations also use a `Tee piece' as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option. Note correct strainer orientation.

Isolation valve

Male - Female

(not supplied) Strainer (supplied)

adaptor (supplied)

Connect together

Connect to Command Centre,
see pages 19,20

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 8: Set the bypass & install the limescale filter Available as optional accessory - UK only.
For filter head and scale filter installation use the guide supplied with the filter head and filter respectively.

Water in
Bypass out see pages 19,20
Remove

Water out
Bypass in see pages 19,20
Insert

Insert

Bypass valve (Rear of the Command
Centre)

Remove

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

Booster

SECTION 9: Fit the Booster
· Supplied with selected models, or available as an optional accessory.

10
a

c b
15

d f

e
Note Take care not to break the clips when removing or installing the Booster.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 10: Connect the Booster
Booster

!
Do not connect to electrical power until commissioning. Do not over tighten hose connections. Braided hoses supplied cannot be lengthened.

Cold water into Booster, connect to Command Centre
BYPASS OUT see pages 19,20

Hot water out of Booster, connect to Command Centre
BYPASS IN see pages 19,20

Strainer

3/8" BSP connections

Hold connections

Booster

with spanner while tightening hoses

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 11: Connect the Command Centre
Generic installation instructions
For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components.

Mains power cable

USB
Tap

HydroTap

Braided hose

Do not connect to the mains socket until commissioning

Command Centre

Connections key

! Installation diagrams are for illustrative purposes only. Hoses are not shown to scale and cannot be lengthened.

Tips for hose connection
· Push the silicone hose over the connector for a minimum of 15mm.
· Ensure there a constant fall from the tap down to the command centre.
· Hoses must be trimmed to avoid loops and kinks. Take care when positioning before cutting and make a clean cut straight across the hose, using a sharp blade.
· The hoses must not be under tension when installed.

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 11: Connect the Command Centre

BC40, BC60, BC100 models

Booster (selected models) and limescale filter (optional)

Booster Limescale Filter

Fit foam insulation (supplied) to the
BLUE pipe
BLUE

Zip Vented Mixer Tap

Mains connections

Water (if supplied)

RED

CLEAR

USB CHILLED OUTLET
Example installation

MAINS MIXER

OUT

MIXER BOILING BYPASS VENT BYPASS

IN OUT IN

OUT

Diagram for illustrative purposes only. Hoses are not shown to scale, as the booster hoses cannot be lengthened.

BooIsnLtinee r
ELECTRONIC
Optional booster and limescale filter

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 11: Connect the Command Centre

BC20, BC30, BC Home models

Booster (selected models) and limescale filter (optional)

Zip Vented Mixer Tap

Mains connections

Water (if supplied)

RED

CLEAR

Booster Limescale Filter

Fit foam insulation (supplied) to the
BLUE pipe
BLUE

MAINS IN

MIXER OUT

MIXER BOILING BYPASS VENT BYPASS

IN OUT IN

OUT

USB
CHILLED OUTLET

Example installation

Diagram for illustrative purposes only. Hoses are not shown to scale, as the Booster hoses cannot be lengthened.

BoosIntLiener ELECTRONIC
Optional booster and limescale filter

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

SECTION 12: Commissioning
!

See 5

User

Guide

Unpack, moisten o-rings & fit filter
2

Connect electricity 3

Filter flush

7
Boiling calibration 8
Boost enable if Booster fitted 9

Monitor display screen Flush 10 Litres through

4 Set Language

TANK FLUSH

12:12 PM

Follow the prompts to flush fresh water through the tank/s 3 times as shown by the cycle counter/s.
The tank/s will fill automatically but when prompted use the tap to dispense and empty.
Dispense water from the hot tank using the taps safety feature.

Tank flush

Power off Pull levers forward Power on
Safety calibraton Classic Tap only

Dispense water as instructed

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

Notes

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

Notes

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

Refer to User Guide for operation and maintenance.

Zip Water (Australia) Pty Ltd
ABN 46 000 578 727 67 - 77 Allingham Street, Condell Park NSW 2200
Postal: Locked Bag 80, Bankstown 1885 Australia
Tel (+612) 9796 3100 Free call 1800 947 827 (1800 ZIP TAP)
www.zipwater.com

AU02691

WMKA00099 AS 3498

Zip Water UK
Trafalgar House, Rash's Green, Dereham, Norfolk, NR19 1JG
0345 6 005 005 sales@zipindustries.co.uk specify.zipwater.co.uk

Quick Start Installation Guide

807118 v1.00 01.21 G5 BC Quick Start Guide

References

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