Kendall Howard Performance Series LAN Station / Workbench Installation Instructions

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Part Numbers

Color 24" 48" 72" 96"
African Mahogany 5000-3-304-24 5000-3-304-48 5000-3-304-72 5000-3-304-96
Folkstone 5000-3-300-24 5000-3-300-48 5000-3-300-72 5000-3-300-96
African Mahogany 5000-3-404-24 5000-3-404-48 5000-3-404-72 5000-3-404-96
Folkstone 5000-3-400-24 5000-3-400-48 5000-3-400-72 5000-3-400-96

For Your Safety: Read and understand the entire manual before installing.

Table of Contents

Support

Support is available through the following methods:

Disclaimer

Kendall Howard LLC endeavors to make this manual accurate and complete. However, Kendall Howard LLC makes no representations or warranties of any kind, expressed or implied, about whether the use of products contained herein would infringe any rights or the correctness, accuracy or reliability of the information contained herein or that said information covers all details, conditions, or variations. The information herein does not provide for every possible contingency in connection with the installation or use of the product(s). The information contained in this document is subject to change without notice or obligation. Kendall Howard LLC assumes no responsibility for the accuracy, completeness or reliability of the information contained in this document. Any reliance placed on the information is therefore strictly at your own risk.

Dimensional Drawing

A 3D isometric view of the workbench is shown, illustrating dimensions labeled A, B, C, and D.

Specifications

Dimensions A B C D Weight
24" Workbench 30" 30" 28" 24" 68 lbs.
48" Workbench 30" 30" 28" 48" 94 lbs.
72" Workbench 30" 30" 28" 72" 150 lbs.
96" Workbench 30" 30" 28" 96" 192 lbs.

Tools Needed

Phillips screwdriver, T-Handled Wrench (Included), Cordless drill.

Component Identification

What's Included:

Part Number Identification

Part Description 24" 48" 72" 96"
Worksurface - African Mahogany KH-2269 (1) KH-2266 (1) KH-2272 (1) KH-2275 (1)
Worksurface - Folkstone KH-2214 (1) KH-2211 (1) KH-2218 (1) KH-2221 (1)
Left leg KH-2100 (1) KH-2100 (1) KH-2100 (1) KH-2100 (1)
Right Leg KH-2101 (1) KH-2101 (1) KH-2101 (1) KH-2101 (1)
Back Plate KH-2051 (1) KH-2050 (1) KH-2052 (1) KH-2053 (1)
Leg Leveler CP-1007 (4) CP-1007 (4) CP-1007 (4) CP-1007 (4)
Cross Bars A-2641 (6) A-2642 (6) A-2643 (6) A-2644 (6)
1 1/2" Bolt HW-BHS-001 (18) HW-BHS-001 (18) HW-BHS-001 (18) HW-BHS-001 (18)
2 1/2" Bolt HW-BHS-003 (4) HW-BHS-003 (4) HW-BHS-003 (4) HW-BHS-003 (4)
Channel Nuts HW-CN-001 (8) HW-CN-001 (8) HW-CN-001 (8) HW-CN-001 (8)
1/4-20 Screw HW-PHS-006 (14) HW-PHS-006 (21) HW-PHS-006 (28) HW-PHS-006 (28)
1 1/2" X 1 1/2" End Cap CP-1008 (4) CP-1008 (4) CP-1008 (4) CP-1008 (4)
1 1/2" x 2" End Caps CP-1004 (4) CP-1004 (4) CP-1004 (4) CP-1004 (4)
3/4" End Caps CP-1009 (16) CP-1009 (16) CP-1009 (16) CP-1009 (16)
Lower Shelf - African Mahogany KH-2270 (1) KH-2267 (1) KH-2273 (1) KH-2276 (1)
Lower Shelf - Folkstone KH-2215 (1) KH-2212 (1) KH-2219 (1) KH-2222 (1)

Installation Instructions

Step 1: Remove all components from the crate. Place the worksurface on a sturdy working area with the screw holes facing up. Locate two cross bars and the ¼-20 screws. Install the screws as shown.

Step 2: Locate the left leg, right leg, and the 1 ½" bolts. Install the bolts through the legs and cross bars into the back as shown. Rotate the table on surface.

Step 3: Locate two cross bars and the lower shelf. Attach the cross bars to the lower shelf with the ¼-20 screws. Note: The 300 Series will have 2 shelf surfaces and the 400 Series has 1.

Step 4: Attach the lower shelf assembly to the bottom of the workbench with the 1 ½" bolts.

Step 5: Install the four leg levelers to the bottom of the workbench. If optional castors were purchased, install them instead of leg levelers. Rotate the workbench onto the levelers.

Step 6: Locate the back panel, four 2 ½" bolts, and four channel nuts. Align the back panel with the pre-drilled mounting holes on the rear LAN station legs. Loosely install the 2 ½" bolts through the back panel.

Step 7: Locate the ¾" round end caps. Install end caps in the locations shown.

Step 8: Locate the 1 ½" x 2" rectangle end caps. Install end caps in the locations shown.

Assembly for 100 & 200 Series

Step 1 (ALL SERIES): Please note that the number of screw locations varies by the size of the bench. A picture of a 48" bench is shown. Attach cross bars to the work surface using ¼-20 screws.

Step 2 (ALL SERIES): Attach the Left Leg and Right Leg to the work surface. Use 1 ½" bolts (not 2 ½" bolts) and attach the cross bars.

Step 3 (ALL SERIES): Rotate the assembly. Attach the lower shelf (half bottom for 100 & 400 Series, second shelf for 200 & 300 Series) using ¼-20 screws.

Step 4 (ALL SERIES): Attach the lower shelf assembly to the legs using 1 ½" bolts.

Step 5 (ALL SERIES): Attach the lower shelf to the left side with (2) 1 ½" Hex Drive Bolts. Assemble the Right side similarly. Do not fully tighten yet. Screw in the (4) Levelers into the bottom of the frame. Optional casters can be used instead.

Step 6 (200 & 300 SERIES ONLY): For 100 & 400 Series, skip this step. Attach the lower shelf with 1 or 2 cross bars using 1 ½" bolts.

Step 7 (ALL SERIES): Install levelers. If optional casters were purchased, install them instead.

Step 8 (300 & 400 SERIES): This completes the assembly for the 300 SERIES & 400 SERIES. For 100 SERIES & 200 SERIES, continue to STEP 9.

Step 9 (100 SERIES & 200 SERIES): Attach the back plate using 2 ½" bolts and channel nuts. Ensure the grooves in the channel nut face the bench. Leave space between the nut and the frame.

Step 10 (100 SERIES & 200 SERIES): Attach the upper shelf channels using 2 ½" Hex Drive Bolts and channel nuts.

Step 11 (100 SERIES & 200 SERIES): Adjust height and tighten bolts for the upper shelves.

Step 12 (100 SERIES & 200 SERIES): Attach the Left and Right Upper Shelf Supports using 1 ½" bolts and channel nuts. Ensure the larger holes on the shelf supports face outward.

Step 13 (100 SERIES & 200 SERIES): Attach upper shelves to the shelf supports using ¼-20 screws.

Step 14 (100 SERIES & 200 SERIES): Secure the upper shelf assemblies using 1 ½" bolts.

Step 15 (100 SERIES & 200 SERIES): Install ¾" round end caps on the legs and frame.

Step 16 (100 SERIES & 200 SERIES): Install 1 ½" x 1 ½" and 1 ½" x 2" end caps on the frame and upper shelf supports.

Maintaining Your New Workbench

To keep your Kendall Howard Performance Workbench looking new, clean it regularly with a damp cloth using a mild soap and water solution.

Limited Warranty

Kendall Howard offers a One Year Limited Warranty Against Defects in Material and Workmanship for its products. This warranty sets forth responsibilities and procedures for obtaining resolution.

General Terms

Kendall Howard products are warranted to be free of defects in material and workmanship for one year from the date of purchase, not to exceed fifteen months from manufacture. Kendall Howard will, at its option, furnish new or factory remanufactured products for repair or replacement.

Warranty Extends to First Purchaser for Use, Non-transferable

This warranty is extended to the original purchaser (the "User") and is not transferable or assignable without prior written permission from Kendall Howard.

Assignment of Warranties

Kendall Howard assigns to the User any assignable warranties from manufacturers and suppliers of components, but makes no representations or assumes responsibility for these third-party warranties.

Drawings, Descriptions

Kendall Howard warrants that the product will conform to descriptions in invoices, orders, and proposals. These are not warranties of performance or fitness for a particular purpose.

Warranty Claims Procedure

Within thirty (30) days of discovering a defect, the User shall contact Kendall Howard. A representative will repair or replace the non-conforming product without charge for materials. Labor is free if performed within thirty (30) days of purchase; otherwise, labor charges apply. Kendall Howard covers shipping costs for replacement products and return of defective products. Coverage is contingent upon Kendall Howard inspection confirming a defect and no signs of misuse.

Warranty Performance of Component Manufacturers

Kendall Howard may utilize component manufacturers or their authorized representatives for warranty work to ensure prompt and effective resolution.

Items Not Covered By Warranty

This warranty does not cover damage or defects caused by misuse, improper application, incorrect electrical current, negligence, inappropriate operating conditions, unauthorized repair, transit accidents, tampering, alterations, changes in location or use, exposure to elements, Acts of God, theft, or installation contrary to recommendations. It also does not cover installation costs, circuit breaker resetting, maintenance items, labor, or shipping costs for repairs/replacements, or charges to remove the product. The warranty is void if the product is altered.

Limitations

Miscellaneous

Models: 5000-3-304-24, 5000-3-300-24, 5000-3-404-24, 5000-3-400-24, 5000-3-304-48, 5000-3-300-48, 5000-3-404-48, 5000-3-400-48, 5000-3-304-72, 5000-3-300-72, 5000-3-404-72, 5000-3-400-72, 5000-3-304-96, 5000-3-300-96, 5000-3-404-96, 5000-3-400-96, 5000 Series LAN Stations and Performance Work Benches, 5000 Series, LAN Stations and Performance Work Benches, Stations and Performance Work Benches, Performance Work Benches, Work Benches

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References

Acrobat Distiller 6.0 (Windows)

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