Kendall Howard Performance Series LAN Station / Workbench

Assembly and Maintenance Manual

Welcome

Congratulations on your new Kendall Howard Performance LAN Station Workbench. This manual will guide you through the assembly process. For assistance, please contact the customer service department from 8:30 AM to 5:30 PM CST.

This manual covers the assembly of standard configurations. Pay close attention to the series you have purchased and follow the steps relevant to your model. Refer to the chart below to identify your series by SKU/Part Number.

For questions or concerns, contact Kendall Howard via:

Product Series Overview

The Performance Series includes several configurations:

Specifications and Tools

A line drawing illustrates the LAN station with dimensions labeled A (height), B (depth), C (shelf height), D (width), and E (overall height).

Dimensions and Weight

Dimensions A B C D E Weight
24" Workbench 30" 30" 16" 24" 78.5" 113 lbs.
48" Workbench 30" 30" 16" 48" 78.5" 150 lbs.
72" Workbench 30" 30" 16" 72" 78.5" 235 lbs.
96" Workbench 30" 30" 16" 96" 78.5" 296 lbs.

Tools Needed:

What's in the Crate?

Verify all parts are present before assembly:

Part Number Identification

Match your SKU/Part Number to identify your specific series and components:

Part Description 24" 48" 72" 96"
Worksurface - African MahoganyKH-2269 (1)KH-2266 (1)KH-2272 (1)KH-2275 (1)
Worksurface - FolkstoneKH-2214 (1)KH-2211 (1)KH-2218 (1)KH-2221 (1)
Left legKH-2100 (1)KH-2100 (1)KH-2100 (1)KH-2100 (1)
Right LegKH-2101 (1)KH-2101 (1)KH-2101 (1)KH-2101 (1)
Back PlateKH-2051 (1)KH-2050 (1)KH-2052 (1)KH-2053 (1)
Leg LevelerCP-1007 (4)CP-1007 (4)CP-1007 (4)CP-1007 (4)
Cross BarsA-2641 (6)A-2642 (6)A-2643 (6)A-2644 (6)
1 ½" BoltHW-BHS-001 (18)HW-BHS-001 (18)HW-BHS-001 (18)HW-BHS-001 (18)
2 ½" BoltHW-BHS-003 (4)HW-BHS-003 (4)HW-BHS-003 (4)HW-BHS-003 (4)
Channel NutsHW-CN-001 (8)HW-CN-001 (8)HW-CN-001 (8)HW-CN-001 (8)
¼-20 ScrewHW-PHS-006 (12)HW-PHS-006 (18)HW-PHS-006 (24)HW-PHS-006 (30)
1 ½" X 1 ½" End CapCP-1008 (4)CP-1008 (4)CP-1008 (4)CP-1008 (4)
1 ½" x 2" End CapsCP-1004 (4)CP-1004 (4)CP-1004 (4)CP-1004 (4)
¾" End CapsCP-1009 (16)CP-1009 (16)CP-1009 (16)CP-1009 (16)
Upper Shelf ChannelKH-2008 (2)KH-2008 (2)KH-2008 (2)KH-2008 (2)
Left Upper SupportKH-2005 (2)KH-2005 (2)KH-2005 (2)KH-2005 (2)
Right Upper SupportKH-2006 (2)KH-2006 (2)KH-2006 (2)KH-2006 (2)
Upper Shelves - African MahoganyKH-2268 (2)KH-2265 (2)KH-2271 (2)KH-2274 (2)
Upper Shelves - FolkstoneKH-2213 (2)KH-2210 (2)KH-2217 (2)KH-2220 (2)
Lower Shelf - African MahoganyKH-2270 (1)KH-2267 (1)KH-2273 (1)KH-2276 (1)
Lower Shelf - FolkstoneKH-2215 (1)KH-2212 (1)KH-2219 (1)KH-2222 (1)

Installation Instructions

For Your Safety: Read and understand the entire manual before installing.

Step 1: Prepare Worksurface

Remove all components from the crate. Place the worksurface on a sturdy working area with the screw holes facing up. Locate two cross bars and the ¼-20 screws. Install the screws as shown.

Diagram shows the worksurface with two cross bars being attached with ¼-20 screws.

Step 2: Attach Legs

Locate the left leg, right leg, and the 1 ½" bolts. Install the bolts through the legs into the cross bars. Rotate the table onto its back surface.

Diagram shows the legs being attached to the cross bars with 1 ½" bolts, with a visual cue for rotation.

Step 3: Attach Lower Shelf Cross Bars

Locate two cross bars and the lower shelf. Attach the cross bars to the lower shelf with the ¼-20 screws. Note: The 100 Series has one lower shelf surface, while the 200 Series has two.

Diagram shows the lower shelf with two cross bars being attached with ¼-20 screws.

Step 4: Attach Lower Shelf Assembly

Attach the lower shelf assembly to the bottom of the workbench using the 1 ½" bolts.

Diagram shows the lower shelf assembly being attached to the main frame with 1 ½" bolts.

Step 5: Install Levelers or Casters

Install the four leg levelers to the bottom of the workbench. If optional casters were purchased, install them instead of the levelers. Rotate the workbench onto the levelers/casters.

Diagram shows leg levelers being screwed into the bottom of the frame, with a visual cue for rotation.

Step 6: Attach Back Panel

Locate the back panel, four 2 ½" bolts, and four channel nuts. Align the back panel with the pre-drilled mounting holes on the rear LAN station legs. Loosely install the 2 ½” bolts through the back panel. IMPORTANT: Ensure the grooves in the channel nuts face towards the bolt head.

Diagram shows the back panel being attached to the legs with 2 ½" bolts and channel nuts. A close-up shows the correct orientation of the channel nut.

Step 7: Install Upper Shelf Channels

Locate the upper shelf channels and slide them over the channel nuts. Adjust the height and fully tighten the bolts.

Diagram shows upper shelf channels being slid onto channel nuts, with arrows indicating height adjustment and tightening bolts.

Step 8: Attach Upper Shelf Supports

Locate the four upper shelf supports, four 1 ½" bolts, and four channel nuts. Install the 1 ½" bolts through the top mounting holes of the upper shelf supports, loosely installing the channel nuts. Note that the larger holes on the shelf supports should face outward. Slide the shelf supports into the upper shelf channels.

Diagram shows upper shelf supports being attached to the upper shelf channels with bolts and channel nuts. A tip indicates the orientation of the shelf support holes.

Step 9: Install Upper Shelves

Locate the upper shelves, cross bars, and ¼-20 screws. Install the ¼-20 screws into the shelves. Locate four 1 ½" bolts and install through the upper shelf mounts and into the cross bar. Adjust the shelf assembly to the desired height.

Diagram shows upper shelves being attached to cross bars and shelf mounts using screws and bolts.

Step 10: Install Round End Caps

Locate the ¾" round end caps. Install them in the indicated locations on the frame and supports.

Diagram shows ¾" round end caps being inserted into various points on the assembled unit.

Step 11: Install Square and Rectangle End Caps

Locate the 1 ½" x 1 ½" square and 1 ½" x 2" rectangle end caps. Install them in the indicated locations on the frame.

Diagram shows 1 ½" x 1 ½" square and 1 ½" x 2" end caps being inserted into specific locations on the frame.

Maintaining Your New Workbench

Your Kendall Howard Performance Workbench is built with high-quality materials. To maintain its appearance:

Limited Warranty

Kendall Howard offers a One Year Limited Warranty against defects in material and workmanship for its products. Please read the warranty carefully for details on responsibilities and resolution.

General Terms:

Kendall Howard products are warranted to be free of defects in material and workmanship for one year from the date of purchase, not exceeding fifteen months from manufacture. Kendall Howard will, at its option, furnish new or factory remanufactured products for repair or replacement.

Warranty Extends to First Purchaser for Use, Non-transferable:

This warranty is for the original purchaser (User) and is not transferable or assignable without prior written permission.

Assignment of Warranties:

Kendall Howard assigns manufacturer/supplier warranties but makes no representations or assumes responsibility for them.

Drawings, Descriptions:

Kendall Howard warrants products conform to descriptions, but these are not warranties of performance or fitness for a particular purpose.

Warranty Claims Procedure:

Notify Kendall Howard within thirty (30) days of defect discovery. Kendall Howard will repair or replace non-conforming products. Labor is free if within thirty days of purchase; otherwise, standard rates apply. Kendall Howard covers shipping costs for replacement and return of defective products. Coverage is subject to inspection and proof of no misuse.

Warranty Performance of Component Manufacturers:

Kendall Howard may use third parties for warranty work to ensure prompt and effective service.

Items Not Covered By Warranty:

The warranty does not cover damage or defects caused by misuse, improper application, incorrect electrical current, negligence, inappropriate conditions, unauthorized repair, tampering, alterations, relocation, exposure to elements, Acts of God, theft, or installation contrary to recommendations. It also does not cover installation costs, maintenance, or service items, and excludes labor or shipping costs for removal/replacement. Altering the product voids the warranty.

Limitations:

Miscellaneous:

No salesperson or agent can alter this warranty. Modifications require written consent from a Kendall Howard officer. The warranty is effective upon full payment receipt and supersedes prior warranties. If any provision becomes invalid, remaining terms continue. User must complete and return the User Information Card within thirty (30) days of receipt. This warranty is governed by the laws of the State of Minnesota and represents the entire agreement between Kendall Howard and the User.

For details about product warranty, please visit www.kendallhoward.com

Models: 5000-3-104-24, 5000-3-100-24, 5000-3-204-24, 5000-3-200-24, 5000-3-104-48, 5000-3-100-48, 5000-3-204-48, 5000-3-200-48, 5000-3-104-72, 5000-3-100-72, 5000-3-204-72, 5000-3-200-72, 5000-3-104-96, 5000-3-100-96, 5000-3-204-96, 5000-3-200-96., 5000-3-104-24 LAN Stations and Performance Work Benches, 5000-3-104-24, LAN Stations and Performance Work Benches, Performance Work Benches, Work Benches

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References

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