CHAMPION GLOBAL POWER EQUIPMENT

MODEL #200977

4250W DUAL FUEL INVERTER GENERATOR

SERIAL NUMBER RANGE: ALL

Ordering Replacement Parts

To order replacement parts, please visit: shop.championpowerequipment.com or call 1-877-338-0999.

Document Revision: REV 20210315

Inverter Generator Parts Diagram

This diagram provides an exploded view of the inverter generator's main assembly. It illustrates the arrangement of various components, including the frame, fuel tank, control panel, receptacles, and inverter module. Each part is numbered for identification in the accompanying parts list.

Inverter Generator Parts List

# Part Number Description Qty.
1100011264-0002Flange Bolt M6 x 169
2100717091-0001Panel Assembly1
3100717092Control Panel1
4100142006-0002Protect Panel1
5100150096-0001Cover, Parallel Terminal, Red1
6100150096-0002Cover, Parallel Terminal, Black1
7100088268Receptacle Cover, TT-30R1
8100098921Receptacle Cover, 5-20R, Duplex1
9100011421-0002Flange Nut M61
10100010886-0002Spring Washer Ø61
11100010910-0002Washer Ø61
12100011025-0001Lock Washer Ø6, Toothed1
13100092320-0002Ground Stud1
14100020029Receptacle 5-20R, Duplex1
1510001974720Amp Circuit Breaker, Push Button1
16100714740Dual USB Receptacle1
17100011570-0007Flange Bolt M6 x 124
18100032963-0003Self-tapping Screw ST3.5 x 134
19100724694LED Display Module1
20100710623Intelligauge1
21100011451-0006Flange Nut M5, GB6177.13
22100120180Cover, Circuit Breaker2
23100091059-0001Parallel Terminal, Red1
24100091059-0002Parallel Terminal, Black1
25100020008Receptacle TT-30R1
26100715705Transfer Switch Seat1
2710001975630Amp Circuit Breaker, Push Button1
28100000672Clip Ø92
29100032967-0002Self-tapping Screw ST4.2 x 161
30100142007-0002Protective Cover, Inverter Module1
31100717093Wiring1
32100011268-0003Flange Bolt M6 x 25, GB57894
33100724529Inverter Module, 120V 60Hz1
34100714030-0001Frame 530 x 453 x 4801
35100714546Fuel Tank Nipple1
36100005138Clamp Ø9.5 x 83
37100715709-0002Fuel Tank, 15.2 L, Black1
38100715500Bushing, Ø9 x Ø6.6 x 104
39100711813Vibration Mounting, Fuel Tank4
40100099571Reversal Valve1
41100153185Fuel Gauge1
42100005148Clamp Ø83
43100715703Connection Tube 21
44100010437-0001Washer Ø6.5 x 1.5 x Ø18.24
45100142004Fuel Tank Cap1
46100726692Pipe, Fuel, Ø4 x Ø10 x 2901
47100157588Carbon Canister, 320 cc1
48100011260-0005Flange Bolt M6 x 10, GB57891
49100715702Connection Tube 11
50100079483-0001Flange Nut M810
511ZC7DFN05Engine, 224 cc1
52100158476Holder, Air Cleaner1
53100162855Engine Front Board1
54100004221-0001Bushing, Ø6.5 x Ø10 x 242
55100011224-0002Flange Bolt M6 x 352
56100162980Insulator1
57100093523Vibration Mount, Support 22
58100011327-0001Flange Bolt M8 x 431
59100162854Engine Rear Board1
60100093524Vibration Mount, Support 12
61100011320-0002Flange Bolt M8 x 353
62100098838Fuel Level Filter Assembly1
63100000655Wire Clip B2
64100058175Gasket, Muffler, Graphite1
65100151975Exhaust Muffler Assembly1
66100142015-0001Muffler Cover1
67100097575-0002Flange Bolt M6 x 10, QC3403
68100011422-0004Flange Nut M8, GB61702
69100011452-0002Flange Nut M6, GB6177.14
70100093522Damping Pad4
71100011267-0002Flange Bolt M6 x 224
72100011450-0003Flange Nut M46
73100011419-0003Flange Nut M51
74100009075Sheath, Connection Tube1
75100158478Protector Cover, Quick Connector1
76100715707Self-locking Quick Connector, Female1
77100157218Mounting Seat, Self-locking Quick Connector1
78100725108Fuel Switch Lever1
79100157217Sliding Block, Mounting Seat1
80100157215Mounting Plate1
81100160807Nut M101
82100159468-0001Clamp, Fuel Hose2
83100714026Gas Hose1
84100157221Spring, Mounting Seat1
85100719040-0001Screw M2 x 182
86100096063-0001Flange Nut M2.52
87100715708LPG Hose with Regulator1
88100715460Fuel Solenoid Valve Controller1
89100715007Mounting Cover, Gas Pressure Valve1
90100011260-0003Flange Bolt M6 x 102
91100717376-0001Appearance Panel, Left1
92100726675Fuel Hose Jacket1
93100031845-0002Screw ST4 x 123
94100725113Fuel Switch Stopper1
95100725107Fuel Switch1
96100725111Fuel Switch Spring1
97100725112Slide Block, Fuel Switch1
98100725109Mounting Seat, Fuel Switch1
99100712234Fuel Switch Cover1
100100727080Wire Clip1
101100151976Muffler1
102100154368Spark Arrester Assembly1
103100718327Mounting Bolt, Spark Arrester2
104100055592-0005Flange Bolt M6 x 10, GB166741
105100011065-0002Flange Nut M4, GB889.14

Engine Parts Diagram

This diagram illustrates the engine assembly of the generator. It shows various internal and external engine components, such as the cylinder head, crankshaft, camshaft, carburetor, air filter, and starter components. Each part is numbered for reference in the Engine Parts List.

Engine Parts List

# Part Number Description Qty.
1100011264-0003Flange Bolt M6 x 16, GB57897
2100002335Cylinder Head Cover(Cpe)1
3100719261Breather Tube1
4100066138Gasket, Cylinder Head Cover1
5100002464-0001Flange Bolt M8 x 604
6100723697Cylinder Head Assembly1
7100149239Rocker Arm Assembly2
8100050881Guide Plate, Push Rod1
9100050896Valve Collet4
10100073758Valve Spring Seat, Exhaust2
11100713979Spring Valve2
12100004599Oil Seal, Valve1
13100010387Stud Bolt M8 x 342
14100713981Valve Exhaust1
15100009378Spark Plug F6RTC1
16100713980Valve Intake1
17100716398Cylinder Head1
18100061091Stud Bolt M6 x 982
19100078607Gasket, Insulator1
20100122101Insulator, Carburetor1
21100078606Gasket 1, Carburetor1
22100714246-0001Carburetor1
23100005717Fuel Bowl O-Ring1
24100156331Jet, Carburetor, #69.51
25100056226Jet, Carburetor, #67/
26100130186O-Ring, Solenoid Valve Base1
27100130185O-Ring, Solenoid Valve1
28100005138Clamp1
29100083114Fuel Pipe, Ø4 x Ø10 x 3401
30100050035Protection Cover1
31100051029-0004Screw M4 x 64
32100093486Stepping Motor1
33100010947-0001Screw M4 x 122
34100030062Stepping Motor Seat1
35100033258Clamp, Stepping Motor Guide1
36100052405Spring1
37100005629Gasket 2, Carburetor1
38100010887-0004Spring Washer Ø82
39100720605Air Filter Assembly1
40100724315Air Filter Base1
41100005078Air Filter Baffle1
42100004771Air Filter Element1
43100717012Air Filter Cover1
44100004949Air Filter Bolt1
45100011463-0002Flange Nut M62
46100007083Air Guide, Lower1
47100011260-0005Flange Bolt M6 x 104
48100155656Gasket, Cylinder Head1
49100010558Dowel Pin Ø10 x 162
50100003243Piston Ring Set1
511000721341st Piston Ring1
521000721352nd Piston Ring1
53100072136Oil Ring1
54100149269Push Rod2
55100149234Lifter, Valve2
56100003086Piston1
57100003221Circlip2
58100003123Wrist Pin1
59100003446Connecting Rod1
60100010459Washer Ø10 x 1.5 x Ø163
61100002910-0001Drain Tube1
62100163603Oil Level Sensor1
63100010761Bearing, TM62052
64100126476Crankshaft1
65100099599Camshaft1
66100010148Gasket, Crankcase Cover1
67100128008Cover, Crankcase1
68100011319-0001Flange Bolt M8 x 326
69100152738-0001Oil Dipstick Assembly1
70100010550Dowel Pin Ø8 x 142
71100011215-0001Flange Bolt M6 x 122
72100122168Control Assembly1
73100011266-0004Flange Bolt M6 x 203
74100000655Wire Clip B1
75100163601Ignition Module1
76100149610Crankcase1
77100122099Trigger Support1
78100055591-0007Flange Bolt M6 x 12, GB166742
79100163602Trigger1
80100017644Oil Seal Ø25 x Ø41.25 x 61
81100130948Lower Guard1
82100153854Stator Assembly, Fe, Ø156 x35 mm1
83100011540-0007Flange Bolt M6 x 503
84100126953Rotor Assembly, Permanent Magneto, Ø180 x 64 mm1
85100087582Cooling Fan1
86100087581Pulley, Starter1
87100011459-0003Flange Nut M14 x 1.51
88100153289-0003Recoil Starter Assembly1
89100128650-0001Fan Cover, Black1
90100156547-0001Recoil Starter, Black1
91100010894-0002Washer Ø63
92100011565-0002Flange Bolt M6 x 10, GB16674.13
93100011284-0003Flange Bolt M6 x 1003
94100011581-0001Flange Bolt M6 x 144
95100011422-0004Flange Nut M8, GB61702
96100142016Exhaust Pipe1
97100006526Gasket, Muffler1
98100055588-0006Flange Bolt M6 x 20, GB166741
99100011263-0002Flange Bolt M6 x 151
100100062546Wire Clip B 11

Wiring Diagram

This diagram illustrates the electrical connections for the generator. It is divided into sections: Motor Section, Power Section, and Panel Section. Key components include the Fuel Solenoid, Pulser Coil, Oil Level Switch, Spark Plug, Ignition Coil, Controller, Stepper Motor, Inverter Module, LED Display Module, and Circuit Breakers (20A C.B. 5-20R and 30A C.B. TT-30R). The diagram shows wire color coding and connections between these components, including AC output terminals and parallel connection points.

Motor Section: Contains components like the fuel solenoid, pulser coil, oil level switch, spark plug, and ignition coil, connected via various colored wires (Red, Black, Orange, Pink, White).

Power Section: Features the Inverter Module, Stepper Motor, and main windings. Connections include Blue, Yellow, Purple, and White wires for unit winding and inverter output.

Panel Section: Houses the LED Display Module (with OIL, RUN, ECO, RESET buttons), LPG switch, and circuit breakers. Parallel terminals are also shown, with Yellow/Green wires for grounding and other colored wires for power distribution.

Specific connections are indicated by wire colors: e.g., Red for ignition winding, Blue for stepper motor windings, Yellow/Green for ground connections to the parallel terminal and circuit breakers.

Models: 4250W Dual Fuel Inverter Generator, 200977

File Info : application/pdf, 9 Pages, 2.51MB

PDF preview unavailable. Download the PDF instead.

200977-EPL-English

References

Adobe PDF Library 15.0 Adobe InDesign 16.0 (Macintosh)

Related Documents

Preview Champion 201317 2500W Portable Inverter Generator Parts List
Comprehensive parts list and component breakdown for the Champion 201317 2500W Portable Inverter Generator, including detailed information on inverter, engine, carburetor, fuel tank, and control panel parts.
Preview Champion 200959 2000W Dual Fuel Inverter Generator Parts Information
Comprehensive parts catalog for the Champion 200959 2000W Dual Fuel Inverter Generator. Features detailed parts lists, diagrams, and wiring schematics for both the generator and engine components, aiding in identification and ordering of replacement parts.
Preview Champion 4000W Portable Generator Model 200921 Parts Information and Diagrams
Detailed parts list, diagrams, and wiring information for the Champion 4000W Portable Generator, Model 200921. Includes part numbers, descriptions, and quantities for all components.
Preview Champion 200953 4250W Inverter Generator Parts List and Diagrams
Detailed parts information, diagrams, and lists for the Champion 200953 4250W Wireless Remote Start Open Frame Inverter Generator. Find part numbers and descriptions for generator and engine components, along with wiring information.
Preview Champion 4500W Wireless Remote Start Inverter Generator Parts Information and Diagrams
Detailed parts lists, diagrams, and wiring information for the Champion 4500W Wireless Remote Start Inverter Generator (Model #200990). Find component numbers for generator and engine parts, and understand the electrical layout.
Preview Champion 1200W Portable Generator Parts Information - Model 201069
Comprehensive parts list and diagrams for the Champion 1200W portable generator (Model #201069). Includes detailed breakdowns of generator, engine, cylinder head, alternator, fuel tank, control panel, and frame components, along with a wiring diagram.
Preview Champion 100414 2000W Portable Inverter Generator Parts List and Diagrams
Detailed parts information, diagrams, and wiring schematic for the Champion 100414 2000W Portable Inverter Generator. Includes part numbers and descriptions for generator and engine components.
Preview Champion 3500W Dual Fuel Portable Generator Parts Information (Model #201296)
Comprehensive parts list and diagrams for the Champion 3500W Dual Fuel Portable Generator, Model #201296. Covers generator, engine, cylinder head, carburetor, alternator, fuel tank, control panel, frame assembly, and wiring.