Power Technologies PT-SYNC™ User Manual

Introduction

Thank you for choosing the PT-SYNC™ Charging Cart by Power Technologies®. This cart is purpose-built to help industry professionals manage large fleets of devices with ease. With integrated sync and charge functionality, Intelli-Sense Smart USB-C technology, and a durable, mobile design, the PT-SYNC streamlines deployment and storage of up to 36 devices in education and enterprise environments.

The pre-wired configuration and intuitive features allow for fast setup and reliable performance, making it the ideal solution for organizations that require consistent device readiness and secure storage.

Key Features

The PT-SYNC includes an Intelli-Sense Smart USB-C charge and sync system with an output power of 27 watts per port, supporting PD3.0 charging protocol. It offers data transfer rates of up to 480 Mbps, making it ideal for syncing large volumes of data quickly. The cart arrives pre-wired for immediate use and features integrated cable management with clips to keep cords organized and secure. Adjustable device dividers provide flexibility for various device sizes, while a secure 3-point locking door with a padlock loop ensures added protection. For mobility, the cart is equipped with 5-inch swivel, directional, and locking casters. LED charging and sync indicators on the SYNC module provide clear status at a glance. Devices that require charging will automatically begin charging, and a blinking RED LED light on the module's USB port signals that charging is in progress. It ships fully assembled, excluding the handle, and is backed by a lifetime frame warranty.

Cart Overview

The front of the cart features a keyed door lock latch and an ergonomic push handle, which requires minimal installation. Inside, the adjustable dividers help organize and separate devices while allowing cables to pass through easily. The rear panel houses three USB sync modules, an external USB-B sync port for host devices, and external power outlets for added convenience. Casters on the base include both directional and lockable swivel wheels to ensure smooth movement and stability. The AC input supports 120-240V at 60Hz with a maximum output of 10 amps.

Product Information

Specifications: PT-SYNC™

Model #: PT-SYNC™

Power Cords and Sockets for Specific Region:

US/Canada Connection:

Diagram showing US/Canada socket and power cord plug.

United Kingdom Connection:

Diagram showing United Kingdom socket and power cord plug.

European Connection:

Diagram showing European socket and power cord plug.

Australian Connection:

Diagram showing Australian socket and power cord plug.

Switzerland (Type-J) Connection:

Diagram showing Switzerland (Type-J) socket and power cord plug.

PT-SYNC™ Highlights

The PT-SYNC™ USB-C Charging Cart is designed to charge and store up to 36 devices. Review this guide before installing devices and to learn how to safely use your cart.

Front View of Cart (Closed):

Illustration showing the front view of the closed PT-SYNC cart with labels for Push Handle, Keyed Door Lock Hatch, 5" Swivel / Lock Casters, and 5" Swivel / Directional Casters.

Front View of Cart (Open):

Illustration showing the front view of the open PT-SYNC cart with labels for External Host / Master Sync Port (USB-B), Removable Dividers, Charging Indicator Light, and Pre-wired USB-C Cables & Cable Management Clips.

Rear View of Cart (Opened):

Illustration showing the rear view of the open PT-SYNC cart with labels for Device Cord Pass Through, External Power Outlet, USB Sync Module, Main Power Supply, and Power Input.

Installation Instructions

Lock & Steer Casters

Power Technologies charging carts are equipped with four independent swiveling casters, allowing for smooth and easy transport from any position.

• The two lock casters, identified by black pedals, can be engaged to prevent the cart from moving.
• The two steer casters, marked with blue pedals, can be locked to restrict swivel motion, helping the cart move in a straight line.

To ensure safety and reduce the risk of injury, it is recommended to engage the lock casters whenever the cart is stationary.

Lock Caster Instructions

When the lock casters are engaged, the cart cannot be moved. Press down on the black pedal to lock and lift up to unlock.

Diagrams illustrating the locking and unlocking of casters.

Steer Caster Instructions

When the steer casters are engaged, the cart will easily move in a straight line; ideal for pushing down a hallway or along a straight path.

When unlocked, the casters can rotate 360 degrees, allowing the cart to turn in any direction. This is useful for maneuvering in tight spaces or changing direction quickly.

Press down on the blue pedal to lock steer casters and lift up to unlock.

Diagrams illustrating the steering and locking of casters.

Installing The Handle

Locate the narrow cardboard box containing the handle rod, handle bolts, mounting brackets & hex wrenches.

Illustration showing the handle components.

On top of the cart, locate the threaded holes for the handle.

Illustration showing the cart top with threaded holes.

Using the larger hex wrench, attach and tighten both the left and right side handle mounting bracket to the top of the cart using 4 large bolts.

Illustration showing bracket attachment with bolts.

Fit the handle rod between the bracket and tighten using the smaller hex wrench and handle bolts.

Illustration showing handle rod attachment.

Setting Up Devices (Front)

1. Using a ruler, measure the thickness of your device.
2. If device is thicker than 1", locate & remove thumbscrews on shelf.
3. Move out pre-installed Cables from dividers to get more space and remove retaining strip.
4. Pull forward, then up to remove the Divider.
5. Adjust spacing as needed. Place Strip in position & replace thumbscrews.

Step-by-step visual guide for setting up devices in the front of the cart.

Setting Up Devices (Back)

Pre-installed enclosures are in place & distribute power cords so that USB-C Hubs have an equal number of devices plugged in.

Illustration showing the USB-C Power Hub Enclosure and pre-installed device cables.

Use the supplied Cable Clips to fasten each cable to the divider by pressing down firmly, securing the cable in place.

Illustration showing Cable Clips installation.

USB Sync & Charge Station

To Sync Devices:

1. Make sure all devices are powered ON and cart is plugged into an electrical outlet.
2. Locate the HOST SYNC port on the outside of your cart underneath the handle, plug in your host device with supplied USB-B cable, then turn the device ON.
3. Launch your sync software. (For iPads, Apple Configurator is recommended.) Choose settings, configure profiles and import apps as needed.
4. A solid RED LED indicator on the SYNC module's USB port indicates syncing.

Visuals and steps for syncing devices.

To Charge Devices:

1. Plug cart into an electrical outlet.
2. Devices which require charging will start charging. A RED LED indicates the device is charging and GREEN LED indicates device is charged.

Visuals and steps for charging devices.

Intelli-Sense Smart Charger (USB-C Charging Cart)

The Intelli-Sense smart charging system automatically detects which devices have the lowest charge and starts charging them in the quickest, most efficient method. Once the devices are fully charged, the system will remain in a trickle charging state, thereby maintaining the devices' battery levels.

Diagram of the Intelli-Sense Smart Charger panel with labels: External Cable Port, LED Indicators, Power Input, Mode Selection Switch, Internal Power Button, Cycle Outlet "1", Cycle Outlet "2", Cycle Outlet "3", Auxiliary Outlets.

Three 27W USB-C charging hubs connect into three power sockets: Cycle Outlet 1, 2 & 3. Socket labeled "Controlled" output socket and it is not included in the cycle grouping. Auxiliary outlets may be used to plug in other electronic devices.

Note: Using the auxiliary outlets during a charging cycle may extend charging times.

Intelli-Sense Smart Timer

In this timer, 1, 2 & 3 groups are connected to 3 rows of USB-C power sockets respectively. The cycle time is changed to 20 minutes. Controlled follows the system switch to turn on and off.

In CYCLE mode:

1, 2, 3 outlets rotate power supply every 20 minutes after the system is turned on.

In Smart Mode:

It starts to detect the total current after turning on the system. If the current is less than 15A, 1, 2 & 3 will be turned on simultaneously. If it is greater than 15A, it will enter into CYCLE mode and continuously monitors the current. When the current falls lower than 15A, it turns on the switch to 1, 2 & 3 simultaneously.

Safety Instructions

Caution | Notice

THIS IS NOT A TOY. ALWAYS FOLLOW SAFETY INSTRUCTIONS.

Important

Danger | Warning

DO NOT pull the cart using power cord. [!]

Illustration showing a prohibition symbol over pulling a cart by its power cord.

Don't connect the cart with broken electrical components. [!]

Illustration showing a prohibition symbol over connecting a cart with broken electrical components.

DO NOT place liquids on or near the cart. [!]

Illustration showing a prohibition symbol over placing liquids on or near the cart.

THE ELECTRICAL SYSTEM IS DESIGNED TO HANDLE A MAXIMUM OF 1400 WATTS. If wattage exceeds 1400W at one time, the charging system may not operate correctly. Remove devices until the total wattage is under 1400W.

• MOVE the cart slowly and carefully, paying close attention to your surroundings.
• ENSURE all doors are securely latched before moving to prevent accidental opening.
• ONLY qualified electricians should perform any necessary repairs to this unit.
• ALWAYS turn power switch to “OFF” position before: (1) Unplugging/Plugging unit from/into wall outlet. (2) Connecting/Disconnecting any external devices.
• REMOVE any external devices placed on top of unit before moving to prevent damage/injury.
• NEVER obstruct ventilation holes designed for proper air circulation.

DO NOT touch any part of the electrical system while plugged in. [!]

Illustration showing a prohibition symbol over touching the electrical system while plugged in.

DO NOT use an extension cord with this unit. [!]

Illustration showing a prohibition symbol over using an extension cord.

DO NOT attempt to move downstairs. [!]

Illustration showing a prohibition symbol over moving the cart downstairs.

DO NOT roll the cart over the power cord. [!]

Illustration showing a prohibition symbol over rolling the cart over the power cord.

DO NOT ride or run with the cart. [!]

Illustration showing a prohibition symbol over riding or running with the cart.

DO NOT allow children to move or climb. [!]

Illustration showing a prohibition symbol over children moving or climbing the cart.

ONLY ADULTS should move the cart.

For warranty claims, please have the following information ready, then visit www.powertechnologies.com to create a help ticket.

Serial Number:

Charging System Type:

Date Of Purchase:

Reseller Name:

PO Number:

Troubleshooting