Milwaukee Lithium-Ion Battery Packs

Important Safety Instructions, Operation, and Warranty Information

Important Safety Instructions

WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

  1. SAVE THESE INSTRUCTIONS - THIS INSTRUCTION SHEET CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR MILWAUKEE LI-ION BATTERY PACKS AND THE MILWAUKEE LI-ION CHARGER.
  2. BEFORE USING THE BATTERY PACK AND CHARGER, READ THIS OPERATOR’S MANUAL, YOUR TOOL OPERATOR’S MANUAL, AND ALL LABELS ON THE BATTERY PACK, CHARGER AND TOOL.
  3. CAUTION - TO REDUCE THE RISK OF INJURY, CHARGE MILWAUKEE LITHIUM-ION PACKS ONLY IN THEIR MILWAUKEE LITHIUM-ION CHARGER. Other types of chargers may cause personal injury or damage. Battery pack and charger are not compatible with V™-technology or NiCd systems. Do not wire a battery pack to a power supply plug or car cigarette lighter. Battery packs will be permanently disabled or damaged.
  4. USE MILWAUKEE LITHIUM-ION PACKS ONLY ON COMPATIBLE MILWAUKEE LITHIUM-ION TOOLS. Battery pack and charger are not compatible with V™-technology or NiCd systems. Use with other tools may result in a risk of fire, electric shock or personal injury.
  5. AVOID DANGEROUS ENVIRONMENTS. Do not charge battery pack in rain, snow, damp or wet locations. Do not use battery pack or charger in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials) because sparks may be generated when inserting or removing battery pack, possibly causing fire.
  6. CHARGE IN A WELL VENTILATED AREA. Do not block charger vents. Keep them clear to allow proper ventilation. Do not allow smoking or open flames near a charging battery pack. Vented gases may explode.
  7. DO NOT BURN OR INCINERATE BATTERY PACKS. Battery packs may explode, causing personal injury or damage. Toxic fumes and materials are created when battery packs are burned.
  8. DO NOT CRUSH, DROP, OR DAMAGE battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on).
  9. DO NOT DISASSEMBLE. Incorrect reassembly may result in the risk of electric shock, fire or exposure to battery chemicals. If it is damaged, take it to a MILWAUKEE service facility.
  10. BATTERY CHEMICALS CAUSE SERIOUS BURNS. Never allow contact with skin, eyes, or mouth. If a damaged battery pack leaks battery chemicals, use rubber or neoprene gloves to dispose of it. If skin is exposed to battery fluids, wash with soap and water and rinse with vinegar. If eyes are exposed to battery chemicals, immediately flush with water for 20 minutes and seek medical attention. Remove and dispose of contaminated clothing.
  11. DO NOT SHORT CIRCUIT. A short-circuited battery pack may cause fire, personal injury, and product damage. A battery pack will short circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys or nails in your pocket.
  12. DO NOT ALLOW FLUIDS TO FLOW INTO BATTERY PACK. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.
  13. BATTERY PACKS MARKED AS RESISTANT are suitable for environments where incidental contact or exposure to oils, greases, and solvents can occur. These packs are not resistant to acids or other corrosive chemicals. Never immerse or allow fluids to penetrate the battery pack.
  14. STORE YOUR BATTERY PACK AND CHARGER in a cool, dry place. Do not store battery pack where temperatures may exceed 120°F (50°C) such as in direct sunlight, a vehicle or metal building during the summer.
  15. ALWAYS USE A SIDE HANDLE when using a HIGH OUTPUT or HIGH DEMAND battery pack 6.0 Ah or above; the output torque of some tools may increase. If your drill/driver did not come with a side handle, visit www.milwaukeetool.com for the appropriate accessory handle.

Battery Pack Details and Warranty

SYMBOLOGY

Battery Pack Cat. No.ChemistryWarranty Period (from date of purchase)
48-11-1812, 48-11-1828 (Serial number prefix "B41E" and later), 48-11-1840, 48-11-1850, 48-11-1850R, 48-11-1860, 48-11-1865, 48-11-1880, 48-11-1890, 48-11-2402, 48-11-2440, 48-11-2460, 48-11-2830 (Serial number prefix "C71")LITHIUM-IONThree (3) Years
48-11-0490, 48-11-1815, 48-11-1820, 48-11-1835, 48-11-2001, 48-11-2401, 48-11-2420, 48-11-2430LITHIUM-IONTwo (2) Years
48-11-1828 (Serial number prefix "B41D" and earlier), 48-11-1830 (Serial number prefix "A95"), 48-11-2830 (Serial number prefix "A71")LITHIUM-IONTwo (2) Years – plus, Three (3) Years Pro-Rata (prorated)*
48-11-0100, 48-11-1024, 48-11-1830 (Serial number prefix "E95"), 48-11-1970, 48-11-2230Nickel-Cadmium (Ni-Cd), Nickel-Metal Hydride (Ni-MH), LITHIUM-IONOne (1) Year

*The warranty period for MILWAUKEE M18™ 48-11-1828 (with the serial number prefix "B41D" and earlier), V18™ 48-11-1830 (with the serial number prefix "A95"), and V28™ 48-11-2830 (with the serial number prefix "A71") is five (5) years / 2000 charges from the date of purchase, whichever first occurs. The first 1000 charges or 2 years of the warranty, whichever first occurs, are covered through free replacement of the defective battery. Thereafter, the remaining charges up to a total of 2000 or the remainder of the five (5) year period from the date of purchase, whichever first occurs, will be covered on a pro rata basis. MILWAUKEE M18™ 48-11-1828 (with the serial number prefix "B41E" and later), V18™ 48-11-1830 (with the serial number prefix "E95"), and M28™ 48-11-2830 (with the serial number prefix "C71") have different warranty periods, as listed. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE battery pack. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MILWAUKEE Battery Pack.

Functional Description

Charging Temperature: Recommended Ambient Charging Temperature: 40°F to 105°F (5°C to 40°C)

Fuel Gauge

Use the Fuel Gauge to determine the battery pack's remaining run time. Press the Fuel Gauge button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash slowly.

NOTE: If the Fuel Gauge doesn't appear to be working, place the battery pack on the charger and charge as needed.

Compared to NiCd battery pack types, MILWAUKEE Lithium-Ion battery packs deliver fade-free power for their entire run time. The tool will not experience a slow, gradual loss of power as you work. To signal the end of discharge, 1 light on the fuel gauge will flash quickly for 2-3 seconds and the tool will not run. Charge the battery pack.

NOTE: Immediately after using the battery pack, the Fuel Gauge may display a lower charge than it will if checked a few minutes later. The battery cells "recover" some of their charge after resting.

Battery Pack Protection

To protect itself from damage and extend its life, the battery pack’s intelligent circuit monitors current draw and temperature. In extremely high torque, binding, stalling, and short circuit situations, the battery pack will turn OFF the tool if the current draw becomes too high. All the fuel gauge lights will flash. Release the trigger and restart.

Under extreme circumstances, the internal temperature of the battery could become too high. If this happens, the fuel gauge lights will flash in an alternating pattern and the tool will not run. Allow the battery to cool down.

Fuel Gauge LightsDiagnosisSolution
Lights 1 - 4 SolidRemaining run timeContinue working
1 Light, flashing slowlyLess than 10% run time leftPrepare to charge pack
1 Light, flashing quicklyEnd of dischargeCharge pack
Lights 1-4, flashing quicklyCurrent draw too highRelease trigger and restart, reduce pressure
Lights 1&3 / 2&4, flashing alternatinglyBattery temperature too highRelease trigger and allow battery to cool

Cold Weather Operation

MILWAUKEE Lithium-Ion battery packs are designed to operate in temperatures below freezing. When the battery pack is too cold, it may need to warm up before normal use. Put the battery on a tool and use the tool in a light application. It may "buzz" for a short time until it warms up. When the buzzing stops, use the tool normally.

Maintenance and Storage

Do not expose your battery pack or cordless tools to water or rain, or allow them to get wet. This could damage the tool and battery pack. Do not use oil or solvents to clean or lubricate your battery pack. The plastic casing will become brittle and crack, causing a risk of injury.

Store battery packs at room temperature away from moisture. Do not store in damp locations where corrosion of terminals may occur. As with other battery pack types, permanent capacity loss can result if the pack is stored for long periods of time at high temperatures (over 120° F). MILWAUKEE Lithium-Ion battery packs maintain their charge during storage longer than other battery pack types. After about a year of storage, charge the pack as normal.

Transport

Personal transport of Li-Ion battery packs is allowed when done in accordance with these warnings and instructions. The proper classification, packaging, labeling, marking, and documentation requirements for shipping Li-Ion batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh. Generally, Li-Ion batteries rated 100 Wh or less are "excepted" from certain Class 9 DG requirements. Always check compliance of Li-Ion battery consignments against the current regulations governing the chosen mode of transport. When in doubt, contact the carrier or other trained Dangerous Goods professional to confirm acceptability. Li-Ion packs are shipped under classification UN 3480 (battery only) or UN 3481 (batteries contained in or packed with equipment).

Disposing of MILWAUKEE Li-Ion Battery Packs

MILWAUKEE Lithium-Ion battery packs are more environmentally friendly than some other types of power tool battery packs (e.g., nickel-cadmium). Always dispose of your battery pack according to federal, state and local regulations. Contact a recycling agency in your area for recycling locations.

Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery pack from shorting, which could cause a fire or explosion.

WARNING: TO REDUCE THE RISK OF INJURY OR EXPLOSION, NEVER BURN OR INCINERATE A BATTERY PACK EVEN IF IT IS DAMAGED, DEAD OR COMPLETELY DISCHARGED. WHEN BURNED, TOXIC FUMES AND MATERIALS ARE CREATED.

RBRC Battery Recycling Seals

The RBRC™ Battery Recycling Seals (see "Symbology") on your tool battery packs indicate that MILWAUKEE has arranged for the recycling of that battery pack with the Rechargeable Battery Recycling Corporation (RBRC). At the end of your battery pack's useful life, return the battery pack to a MILWAUKEE Branch Office/Service Center or the participating retailer nearest you. For more information, visit the RBRC web site at www.rbrc.org.

Limited Warranty

Every MILWAUKEE Battery Pack (sold with cordless product and/or as a replacement battery pack) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace a battery pack which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for the stated warranty period from date of purchase. Return of the battery pack to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. For the proper shipping procedure of battery packs, contact 1.800.SAWDUST (1.800.729.3878), or go to www.milwaukeetool.com. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

Models: Lithium Ion Battery Packs, Lithium Ion Battery, Battery Packs, Battery

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