Van Rysel RCR Pro Assembly and Maintenance Guide
This technical manual provides detailed information for your Van Rysel bicycle. Please read this notice carefully before performing any work on the bicycle.
Introduction
This technical manual presents your bicycle in detail. Please read this notice carefully before any intervention on the bike.
RCR Technical Specifications
The Van Rysel RCR Pro bicycle is designed in Flanders, near the famous spring classics cobblestones. Regular maintenance is essential for optimal functioning and your safety.
Frame Kit
- Frame: VAN RYSEL RCR PRO
- Fork: VAN RYSEL RCR
- Seatpost: VAN RYSEL RCR
- Available Sizes: XXS, XS, S, M, L, XL
- Handlebar: DEDA X VAN RYSEL RCR COMBO
- Fork Sizes: UNIQUE
Headset
- Headset Bearings: 49mm UPPER & LOWER BEARING
- Compression Ring: DEDA X VAN RYSEL COMPRESSION RING
Wheel Size
- Maximum Tyre Width (measured): 700x32C
- Optimal Aerodynamics (measured): 700x25C
Bottom Bracket
- Bottom Bracket Shell Diameter: PRESSFIT BB86 (41mm)
- Bottom Bracket Shell Width: 86.5mm
Dropouts and Axles
- Front Dropout Standard: 12x100mm
- Front Axle Length: 118mm
- Front Axle Thread Pitch: P1.0
- Rear Dropout Standard: 12x142mm
- Rear Axle Length: 164mm
- Rear Axle Thread Pitch: P1.0
Seatpost
- Offset: 0mm & 15mm
- Sizes (Seatpost Length): XXS: 150mm, XS: 200mm, S: 215mm, M: 240mm, L-XL: 290mm
- Seatpost Minimum Insertion: 80mm
Hangers
- Front Derailleur Hanger: BRAZE-ON
- Rear Derailleur Hanger: STANDARD OR DIRECT MOUNT
Gearing
- Chainring Size 1X: MIN 46T MAX 54T
- Chainring 2X Small Chainring: MIN 34T MAX 42T
- Chainring 2X Big Chainring: MIN 50T MAX 56T
- Cassette Smallest Sprocket Size: 10T-14T
- Drivetrain Compatibility: SHIMANO ROAD DI2, 12S SRAM ROAD AXS, CAMPAGNOLO WIRELESS & EPS
Brakes
- Front Brake: FLAT MOUNT 140/160MM
- Rear Brake: FLAT MOUNT 140/160MM
Pre-Ride Checks
Inspect your bike before each use. Perform a visual check to identify any wear on components that could worsen without inspection.
- Frame: Check for any cracks. No suspicious noise should be present. If you find a crack or hear a cracking sound, contact your dealer.
- Chain: Ensure it is clean and lubricated. The transmission should be silent.
- Brakes: Check the condition of the discs and pads before each use. Replace worn pads and regularly clean the disc with a dedicated product.
- Tires: Check tire pressure and for any holes or cuts. Verify their wear level.
- Wheels: Ensure the wheels turn without friction or grating in the bearings. Check the tightening of the wheel axles to 10 N.m.
- Headset: While braking with the front brake and moving the bike back and forth, check for play in the steering. Also, by pivoting the handlebars, check that the bearings turn smoothly without stiffness or grating.
Maintenance Frequency
- Headset: Inspect at each use / Change every 10,000 Kms / 1 year.
- Chain: Inspect every 1000 Kms. We recommend changing the chain more regularly (3500/4000 kms) to ensure a good lifespan for the rest of the transmission.
- Derailleur Hangers / Fork: Check the tightening of the derailleur hanger and fork hanger annually.
Tools Required
- Anti-seize grease: MOTOREX ANTI-SEIZE
- Assembly grease: MOTOREX BIKE GREASE
- Carbon paste: MOTOREX CARBON PASTE
- Threadlocker: LOCTITE 243
- Allen keys: 2.5, 3, 4, 5, 6, 8
- Torx keys: 25-30
Warranty
Frame, fork, seatpost: 5-year warranty.
Frame Geometry
The following table details the frame geometry for various sizes:
| Measurement | Size XXS | Size XS | Size S | Size M | Size L | Size XL |
|---|---|---|---|---|---|---|
| H: Seat Tube Length | 456 | 466 | 476 | 486 | 512 | 546 |
| HT: Head Tube Length | 109 | 114 | 131 | 147 | 174 | 199 |
| A: Top Tube Length | 510 | 530 | 538 | 550 | 565 | 585 |
| A2°: Head Tube Angle | 71° | 72° | 73° | 73° | 73° | 73° |
| A1°: Effective Seat Tube Angle | 75.5° | 74° | 74° | 73.5° | 73.5° | 73.5° |
| Seat Post Diameter | 27.2 | 27.2 | 27.2 | 27.2 | 27.2 | 27.2 |
| Seat Post Length | 250 | 250 | 300 | 350 | 350 | 400 |
| F: Wheel Diameter | 622 | 622 | 622 | 622 | 622 | 622 |
| F: Fork Length | 367 | 367 | 367 | 367 | 367 | 367 |
| RA: Fork Rake | 45 | 45 | 45 | 45 | 45 | 45 |
| B: Chainstay Length | 410 | 410 | 410 | 410 | 410 | 410 |
| BB: Bottom Bracket Drop | 73 | 70 | 67 | 67 | 67 | 67 |
| S: Stack | 508 | 514 | 530 | 542 | 571 | 595 |
| R: Reach | 379 | 382 | 386 | 389 | 396 | 404 |
| E: Wheel Base | 979 | 982 | 980 | 985 | 1001 | 1016 |
| Stem | 70 | 80 | 90 | 90 | 100 | 100 |
Frame and Fork Preparation
Rivets: Length 10mm, diameter 3.2mm, pin diameter 2.10mm.
Apply medium threadlocker (LOCTITE 243) and tighten to 12 N.M.
Cable Routing
Follow the diagrams for proper cable routing. Use foam for protection where indicated.
Routing Durites: Diagrams show the path for brake and gear cables through the frame and handlebars.
Routing Di2: Diagrams show the routing for Shimano Di2 electronic shifting cables (SD300 x2).
Component Installation
Bottom Bracket Installation
Apply anti-seize to the bottom bracket threads before installation.
Fork Installation - Combo
Apply grease to the relevant parts. Tighten screws to the specified torque values: 2 N.M, 4 N.M, 5 N.M. Ensure the stem bolt is tightened before the top cap bolt.
Fork Cutting
Ensure the fork steerer tube is cut to the correct length, with a minimum of 0mm and a maximum of 1.5mm clearance above the stem.
Computer Mount Installation
Attach the computer mount to the handlebars using the provided screws, tightening to 2 N.M.
Seatpost Installation
Apply carbon paste to the seatpost and frame interface. Apply grease to the clamp mechanism. Tighten the seatpost clamp bolt to 8 N.M.
Saddle Installation
Apply grease to the saddle clamp bolts. Tighten the saddle clamp bolts to 7 N.M.
Wheel Axle Installation
Apply grease to the axle threads. Tighten the wheel axles to 10 N.M.
