WINCO HPS12000HE-03/B Parts List
WINCO Service
Phone: 507-357-6831
Email: service@wincogen.com
www.wincogen.com
General Assemblies
The following sections detail the general assemblies and their corresponding parts for the WINCO HPS12000HE-03/B generator.
Page 2: General Assemblies Overview
This page provides an overview of the generator with numbered callouts for various components.
Page 3: General Assemblies Continued
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 18000-067 | ENGINE GENERATOR AND CRADLE | 1 |
| 2 | 16176-048 | RECEPTACLE BOX INSTALLATION | 1 |
| 3 | 16175-022 | BATTERY INSTALLATION | 1 |
| 4 | 16199-043 | DOLLY KIT, 4 WHEEL, BRAKES | 1 |
| 5 | 15163-074 | FUEL TANK INSTALLATION | 1 |
| 6 | 60710-018 | OIL WARNING TAG | 1 |
| 7 | 15209-014 | DECAL - CHECK OIL | 1 |
| 8 | 15209-013 | DECAL - FUEL TYPE GASOLINE | 1 |
| 9 | 63941-001 | DECAL - HOT SURFACES | 1 |
| 10 | 64918-000 | DECAL-DANGER (CO) USE OUTSIDE | 1 |
| 11 | 15209-003 | UL-DECAL ELECTRICAL SHOCK CAN KILL | 1 |
| 12 | 15209-002 | DECAL - DANGER CARBON MONOXIDE | 1 |
| 13 | 15209-001 | GASOLINE DECAL | 1 |
| 14 | 63966-004 | NAMEPLATE, WINCO PORTABLE | 1 |
| 15 | 99877-144 | EMISSIONS LABEL HPS12000HE | 1 |
| 16 | 15209-036 | PROP 65 WARNING DECAL | 1 |
| 17 | 15209-101 | DECAL, GASOLINE DANGER, FRENCH | 1 |
| 18 | 15209-102 | DECAL - DANGER CARBON MONOXIDE | 1 |
| 19 | 15209-103 | UL-DECAL ELECTRICAL SHOCK CAN KILL | 1 |
| 20 | 15715-095 | DECAL KIT, PACKAGING, BIG DOG STYLE, STACK 2 | 1 |
| 21 | 16200-505 | MAINTENANCE KIT DECAL | 1 |
| 22 | 300515-30 | 5W-30 OIL PER GALLON | 0.45 |
| 23 | 60706-236 | OPERATORS MANUAL HPS12 | 1 |
Page 4: Engine / Generator Assembly
This page shows detailed views of the engine and generator assembly with numbered parts.
Page 5: Engine / Generator Assembly Continued
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 63073-047 | WELDED CRADLE ASSEMBLY | 1 |
| 2 | 15959-008 | GX630 HONDA ENGINE | 1 |
| 3 | 98807-000 | SHOCKMOUNT 40 DURO | 6 |
| 4 | 351836-1 | 12KW GEN END | 1 |
| 5 | 91658-001 | HHCS 3/8-16X1 | 6 |
| 6 | 16250-000 | .375-16 FLANGE NUT | 16 |
| 7 | 481-000 | LOCK 3/8 SPLIT | 4 |
| 8 | 98806-000 | WASHER .406 X 2 | 10 |
| 9 | 467-000 | HHCS 5/16-18X.75 | 12 |
| 10 | 16249-000 | .3125-18 FLANGE | 16 |
| 11 | 21698-001 | SELF TAP SCREW, TORX | 13 |
| 12 | 526-000 | 5/16 FLAT WASHER | 10 |
| 13 | 64858-009 | BHSCS .375-16 X 2.00 BUTTON HEAD | 8 |
| 14 | 16248-000 | .25-20 FLANGE NUT | 6 |
| 15 | 93489-015 | 1.5ID EXHAUST CLAMP | 1 |
| 16 | 466-002 | .25-20X2 HHB | 1 |
| 17 | 267-002 | FLAT WSH 9/32X1X.063 | 6 |
| 18 | 479-000 | LOCK WASHER .25IN ID. | 1 |
| 19 | 9769-148 | LEAD WIRE ASSY (GROUND) | 1 |
| 20 | 477-000 | HHCS .3125-18X.625 | 4 |
| 21 | 95281-000 | .25-20X1.25 HHB | 2 |
| 22 | 439-000 | .25-20 X 1 HHB | 4 |
| 23 | 91658-014 | .375-16X3.5 HHB | 4 |
| 24 | 300349-2 | M20X1.50 OIL DRAIN ADAPTER | 1 |
| 25 | 300349 | OIL DRAIN VALVE | 1 |
| 26 | 16479-011 | GX800 MANIFOLD | 1 |
| 27 | 350264-17 | 5IN MUFFLER BRACKET | 1 |
| 28 | 300217-17 | RIGHT SIDE RAIL | 1 |
| 29 | 300216-17 | LEFT SIDE RAIL | 1 |
| 30 | 15687-071 | MUFFLER HEAT SHIELD | 1 |
| 31 | 15687-070 | MUFFLER BRACKET | 1 |
| 32 | 16335-004 | SUPPORT, GENERATOR | 1 |
| 33 | 350590-25 | MUFFLER, CATALYZED, GX630, HPS12000 | 1 |
| 34 | 23558-000 | FLAT WSHR..3435 X 1 .125 THK. ZINC | 2 |
| 35 | 64908-001 | HHCS M8-1.25X35MM 8.8GR ZINC | 4 |
| 36 | 16446-000 | M8-1.25 NYLOCK | 4 |
| 37 | 91658-006 | 3/8-16X2-1/4 GR5 | 2 |
Battery Tray
This section details the parts for the battery tray assembly.
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 15767-027 | (POS BATTERY CABLE) | 1 |
| 2 | 15767-031 | (NEG BATTERY CABLE 16 in) | 1 |
| 3 | 15807-002 | KIT, BATTERY HOLD DOWN | 1 |
| 4 | 95568-000 | THREAD STUD 10-24 X .625 | 2 |
| 5 | 99671-000 | #10-24 HEX NUT | 2 |
| 6 | 16234-000 | CAP PLUG | 1 |
| 7 | 15676-013 | BATTERY TRAY | 1 |
| 8 | 16145-000 | INSULATOR, TERMINAL | 1 |
Dolly Kit
This section details the parts for the dolly kit assembly.
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 1178-000 | FLAT WASHER .760 X 1.375 X .0897 | 8 |
| 2 | 64326-020 | AXLE 33.1875IN LENGH | 2 |
| 3 | 64327-000 | HUB CAP .75IN STAINLESS STEEL | 4 |
| 4 | 64688-007 | SPACER AXLE STUB .75X1.75IN | 4 |
| 5 | 480-000 | 5/16 SPLIT LOCKWASHER | 10 |
| 6 | 458-000 | .3125-18 | 10 |
| 7 | 56842-005 | BOLT GRG .25-20X2.00 ZINC | 2 |
| 8 | 96286-006 | FLAT WASHER NYLON 1.25X.260X.06 | 2 |
| 9 | 479-000 | LOCK WASHER, .25" SPLIT | 2 |
| 10 | 47517-000 | .25-20 NYLOCK | 2 |
| 11 | 15775-006 | AXLE BRACKET | 1 |
| 12 | 300066-26 | HANDLE SUPPORT, OUTSIDE LEFT-BLACK | 1 |
| 13 | 300066-27 | HANDLE SUPPORT OUTSIDE RIGHT-BLACK | 1 |
| 14 | 61857-007 | HANDLE, DOLLY KIT | 1 |
| 15 | 526-000 | 5/16 FLAT WASHER | 10 |
| 16 | 93402-002 | HOLE PLUG 1.25" DIA | 2 |
| 17 | 15775-025 | AXLE BRACKET | 1 |
| 18 | 43657-008 | WHEEL 10" DIA X 3" HARD RUBBER | 4 |
| 19 | 15775-023 | BRACKET FOR BRAKE CLAMP | 1 |
| 20 | 64657-100 | .375-16 x 3.25IN SPINDLE | 1 |
| 21 | 15775-100 | PUSH PULL TOGGLE CLAMP | 1 |
| 22 | 465-000 | .3125-18X.875 HHB | 10 |
| 23 | 15715-102 | DECAL KIT, PACKAGING, ACCESSORIES | 1 |
Engine
This section lists the parts for the engine.
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 1-114 | AIR FILTER | 1 |
| 2 | 1-117 | FUEL FILTER | 1 |
| 3 | 1-106 | OIL FILTER | 1 |
| 4 | 1-115 | SPARK PLUG | 2 |
| 5 | 300515-31 | ENGINE OIL PER QUART | 2 |
| ALL ITEMS LISTED IN THE ABOVE TABLE ARE INCLUDED WITH A 16200-005 MAINTENANCE KIT PURCHASE | |||
| 6 | 1-124 | FUEL PUMP | 1 |
| 7 | 1-141 | STARTER MOTOR | 1 |
| 8 | 15959-108 | IGNITION KEY | 1 |
| 9 | 1-125 | HARNESS, KEY SWITCH | 1 |
| 10 | 1-137 | OIL LEVEL SWITCH | 1 |
| 11 | 1-127 | OIL DIPSTICK | 1 |
Contact WINCO service or your Honda dealer for full engine part support.
Fuel System
This section details the parts for the fuel system.
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 81900-002 | CARBON CANISTER BRACKET | 1 |
| 2 | 98590-003 | HOSE REDUCER 1/8-5/16 X 1/4-716 | 1 |
| 3 | 62999-004 | HOSE CLAMP .69 OD | 3 |
| 4 | 62999-001 | HOSE CLAMP .5 OD RED | 4 |
| 5 | 80903-002 | SLOSH VALVE 1/4" HOSE | 1 |
| 6 | 81018-008 | HOSE CLAMP .875-.25 | 1 |
| 7 | 62825-008 | SPACER .318 X 1.125 LONG ZINC | 2 |
| 8 | 80900-000 | 15 GAL. CARBON CANISTER | 1 |
| 9 | 64024-014 | FUEL TANK 15 GAL STEEL | 1 |
| 10 | 15462-048 | FUEL TANK TRAY 15 GAL RED | 1 |
| 11 | 64842-014 | FUEL REGULATOR ASSEMBLY | 1 |
| 12 | 81018-005 | HOSE CLAMP 1.0625-.500 | 2 |
| 13 | 16249-000 | .3125-18 FLANGE | 2 |
| 14 | 97391-010 | TUBE CLAMP 1.5 | 1 |
| 15 | 477-000 | HHCS .3125-18X.625 | 2 |
| 16 | 40078-005 | HOSE .25ID RUBBER 15IN | 1 |
| 17 | 23917-000 | GROMMET .6875ID X 1 | 1 |
| 18 | 55505-026 | HOSE .375 ID RUBBER 3IN | 1 |
| 19 | 55505-021 | HOSE .375 RUBBER 27IN | 1 |
| 20 | 40078-003 | .25IN ID HOSE 17IN LONG | 1 |
Fuel Tank
This section details the parts for the fuel tank assembly.
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 64024-014 | FUEL TANK 15 GAL STEEL GASOLINE | 1 |
| 2 | 64024-401 | FUEL CAP, SEALED, AUDIBLE, TETHERED | 1 |
| 3 | 64024-404 | 168B FUEL CONTROL VALVE | 1 |
| 4 | 64024-406 | RUBBER BUSHING | 4 |
| 5 | 64024-409 | FUEL LEVEL GAUGE, 180MM | 1 |
| 6 | 64024-405 | ANTI-CRUSH INSERT | 4 |
| 7 | 64024-403 | FUEL FILTER | 1 |
| ALL ITEMS LISTED IN THE TABLE ABOVE ARE INCLUDED WITH A 64024-14 FUEL TANK PURCHASE | |||
| 8 | 80903-002 | SLOSH VALVE 1/4" HOSE | 1 |
| 9 | 61273-262 | TOUCH UP PAINT, BLACK 3048 | 1 |
Receptacle Assembly
This section details the parts for the receptacle assembly.
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 15221-032 | RECEPTACLE BOX | 1 |
| 2 | 15458-031 | RECEPTACLE FRONT PANEL | 1 |
| 3 | 15147-003 | RECEPTACLE NEMA 5-20R GFCI | 2 |
| 4 | 97360-000 | RECEPTACLE, NEMA L14-30R 120_240V | 1 |
| 5 | 300136 | NEMA 14-60R | 1 |
| 6 | 57030-002 | CIR. BRK. 30A-2PL-240V | 1 |
| 7 | 57030-007 | CIR.BRK. 45A-2PL-240V | 1 |
| 8 | 91286-001 | CIRCUIT BREAKER, 20A, 1 PL | 2 |
| 9 | 48042-001 | TERMINAL, GROUND LUG, 6-14AWG | 1 |
| 10 | 64045-041 | MOUNTING STRAP, 2 HOLE, 1.800 IN | 1 |
| 11 | 16302-000 | GROMMET .875ID X 1.25 | 1 |
| 12 | 21976-000 | #8 LOCKWASHER EXTERNAL TOOTH | 6 |
| 13 | 420-000 | RHMS 10-24 X .75 | 1 |
| 14 | 456-000 | 10-24 HEX NUT | 1 |
| 15 | 21975-000 | #10 INT. TOOTH LOCKWASHER | 1 |
| 16 | 7792-001 | BZ RHMS 6-32X.5 | 4 |
| 17 | 394-000 | NUT HEX #6-32 | 4 |
| 18 | 22989-000 | #6 LOCKWASHER | 4 |
| 19 | 64045-009 | MOUNTING STRAP | 2 |
| 20 | 21698-001 | SELF TAP SCREW, TORX | 7 |
| 21 | 47136-000 | HEX NUT .3125-18 NYLOK | 2 |
| 22 | 96286-002 | FLAT WASHER NYLON | 7 |
| 23 | 465-000 | .3125-18X.875 HHB | 2 |
| 24 | 526-000 | FLAT WASHER 5/16_3/8 | 4 |
| 25 | 21850-011 | TERMINAL HOOK 12-10 AWG #10STUD | 5 |
| 26 | 48602-001 | TERMINAL FEMALE 16/14AWG .250 | 4 |
| 27 | 4156-000 | TERMINAL RING 12-10 #10 STUD | 8 |
| 28 | 44791-000 | TERMINAL CLOSED CONNECTOR | 1 |
| 29 | 51320-000 | CLOSED INSULATOR CAP | 1 |
| 30 | 51319-000 | TERMINAL SPLICE CAP COPPER | 1 |
| 31 | 511-000 | #8 FLATWASHER | 2 |
| 32 | 24198-001 | BHMS #8-32 X .625 BLACK | 2 |
| 33 | 5113-000 | NUT HEX #8 | 2 |
| 34 | 425-000 | #6 FLATWASHER | 4 |
Generator End Parts List
This section lists the parts for the generator end.
| REF # | PART NUMBER | QTY | DESCRIPTION |
|---|---|---|---|
| 5 | 351836-1 | 1 | COMPLETE GENERATOR ASSEMBLY |
| 19 | 16346-131 | 1 | TERMINAL BLOCK |
| 26 | 54665-000 | 1 | BEARING |
| 27 | 300323-207 | 2 | DIODE |
| 40 | 300323-106 | 2 | VARISTOR |
| 65 | 300323-212 | 1 | TOLERANCE RING |
| 161 | 300323-111 | 2 | CAPACITOR 31.5 mf 425V |
| 300323-211 | 1 | RUBBER CAP |
S20FS-160 Expected Resistance (Ω):
| Rotor | Stator | Excitation | |
|---|---|---|---|
| 6.57 | 0.124 | 0.60 |
Electrical Schematics:
The document includes electrical schematics for the generator end, showing various circuit configurations and connections.
Receptacle Wiring Diagram
This page provides a detailed wiring diagram for the receptacle panel, illustrating the connections between breakers, receptacles, and ground connections.
Engine Wiring Diagram
This page provides the engine wiring diagram, showing the electrical connections for the engine's control box and charging system.
