Hayward I-Komfort Inverter Swimming Pool Heat Pump

Installation & Instruction Manual

1. Preface

Thank you for purchasing the Hayward heat pump for swimming pools. The Hayward I-KOMFORT heat pump has been designed to strict manufacturing standards meeting the highest levels of quality required.

Hayward heat pumps offer exceptional performance throughout your bathing season by adapting wattage, power usage, and noise levels to the heating requirements of your swimming pool thanks to FULL INVERTER control logic.

Important Safety Information:

Safety Instructions

Important information concerning the refrigerant used

This makes contains fluorinated greenhouse gases regulated by the Kyoto protocol. Do not release these gases into the atmosphere.

Type of refrigerant: R32

GWP(1) value: 675, based in the 4th report of the IPCC.

The quantity of refrigerant, based on the F-Gas regulation no. 517/2014, is stated on the unit's rating plate.

Period checks for leaks of refrigerant may be required by European or local legislation. Please contact your local dealer for more information.

(1) Global warming potential

2. Technical Specifications

2.1 Heat pump technical data

Models I-KOMFORT IKOMFORTRC700 IKOMFORTRC900 IKOMFORTRC1200 IKOMFORTRC1700
Supply voltage V 220V-240V ~/1ph/50Hz
Refrigerant R32
Load kg 0.350 0.430 0.480 0.650
Mass in kgCO2 0.24 0.29 0.32 0.44
Leak check frequency No specific frequency, but an annual check is recommended
Min--Max heating capacity (a) kW 1.62--7.33 2.18--8.97 1.97--11.66 2.85--17.06
Min--Max electric input power(a) kW 0.15--1.17 0.17--1.54 0.16--1.99 0.26--3.13
Min--Max continuous current rating (a) A 1.15--5.32 1.27--6.91 1.08--8.96 1.41--13.69
Max--Min continuous power (COP) (a) 11.04--6.30 12.77--5.81 12.57--5.84 11.08--5.45
Min--Max heating capacity (b) kW 1.44--5.36 1.58--6.94 1.79--8.62 2.74--13.08
Min--Max electric input power(b) kW 0.24--1.14 0.27--1.53 0.290--1.90 0.428--2.97
Max--Min continuous power (COP) (b) 5.98--4.69 5.82--4.53 6.17--4.52 6.40--4.40
Maximum continuous current A 6.4 8.4 10.9 16.6
Fuse rating aM 8 10 16 20
Circuit-breaker curve D D 8 10 16 20
Starting current A < maximum continuous current
Hydraulic connection mm 50 mm
Nominal water flow (a) m³/h 3.10 3.80 4.90 7.30
Max. loss of head on water kPa 2.3 2.9 6.4 6.7
Compressor Mitsubishi DC Inverter Highly DC Inverter
Type Twin rotary Twin rotary
Quantity 1 1
Coil resistance at 20°C Ohm 1.91 0.788
Fan Axial Axial
Quantity 1 1
Diameter mm 405 510
Number of blades 3 3
Motor DC Inverter DC Inverter
Quantity 1 1
Rotation speed rpm 600--700 600--800 850--950 600--850
Silent mode speed rpm 400 400 400 300
Sound pressure level at 1 metre dB(A) 46,2 44,9 48,8 45,7
Sound pressure level at 10 metres dB(A) 28,8 27,5 31,4 28,8
Unit's net dimensions (L-W-H) mm 1040/425/615 1130/460/780
Weight kg 42 45 46 60

(a) Dry air 27°C - Relative humidity 78% - Water inlet temperature 26°C.

(b) Dry air 15°C - Relative humidity 71% - Water inlet temperature 26°C

2.2 Operating range

Use the swimming pool heat pump unit within the following ranges of temperature and humidity to ensure safe and efficient operation.

Heating mode ☀️ Cooling mode ❄️
Outside temperature -7°C - +35°C +7°C - +43°C
Water temperature +12°C - +32°C +8°C - +40°C
Relative humidity < 80% < 80%
Setting range from the set point +15°C - +32°C +8°C - +32°C

If the temperature or humidity does not correspond to these conditions, the security measures could be activated and the swimming pool heat pump unit may no longer work.

The maximum heating temperature is set at 32°C to prevent damage to the liners. Hayward cannot be held responsible if used at a temperature above +32°C.

2.3 Dimensions

Models: IKOMFORTRC700 / IKOMFORTRC900 / IKOMFORTRC1200

B

Water outlet Ø 50 mm

C

D

Water inlet Ø 50 mm

E

A

F

IKOMFORTRC1700

B

Water outlet Ø 50 mm

C

D

Water inlet Ø 50 mm

E

G

A

F

Unit: mm

Size Type(*) IKOMFORTRC700 / IKOMFORTRC900 / IKOMFORTRC1200 IKOMFORTRC1700
A 956 1002
B 360 415
C 605 767
D 350 350
E 98 101
F 545 615
G 380 442

3. Installation and Connection

3.1 Functional Diagram

Water outlet valve

Chlorinator cell (or other treatment)

Water outlet

By-pass valve

Water Inlet valve

Pool

Filter

Pump filtration

Note: The swimming pool heat pump unit is sold without any treatment or filtration equipment. The components presented in the diagram are spare parts to be supplied by the installer.

3.2 Heat pump unit

Place the heat pump outdoors and away from any enclosed technical space.

Placed under a shelter, the minimum required distances mentioned below must be respected in order to avoid any risk of air recirculation and a deficiency in the unit's overall performance.

Unit: mm

700mm

Air outlet

2500mm

500mm

Air inlet

700mm

300mm

3.3 Hydraulic connection

It is advised to install the unit on a dissociated cement block or a mounting bracket designed for this use and to set up the unit on the supplied rubber bushing (fastenings and washers not supplied).

The maximum installation distance between the unit and the swimming pool is 15 metres.

The total length of the piping to and from the unit is 30 metres.

Insulate both the above ground and buried hydraulic piping.

The heat pump must be installed at a minimum distance from the pool in compliance with NF C 15-100 (3.5 m from the water for France) or in compliance with installation standards applicable in other countries.

Do not install the heat pump close to a heat source.

For installation in snowy regions, we recommend sheltering the machine to avoid snow accumulating on the evaporator.

The unit is supplied with two 50 mm Ø union connections. Connect the water inlet to the heat pump coming from the filtration group then connect the water outlet to the heat pump at the water conduit going to the pool (see diagram below).

Water outlet Ø 50 mm

Water inlet Ø 50 mm

Install a by-pass valve between the heat pump entrance and exit.

If an automatic distributor or an electrolyser is used, it should be installed imperatively after the heat pump with the goal of protecting the titanium condenser against an elevated concentration of chemicals.

Be sure to install the by-pass valve and the supplied union connections at the water inlet and outlet level in order to simplify purging during the winter period and to facilitate access when disassembling for maintenance.

3.4 Electrical connection

Electrical installation and wiring for this equipment must be in conformity with local installation standards.

Country Code Standard Country Code Standard
F NF C15-100 GB BS7671:1992
D DIN VDE 0100-702 EW EVHS-HD 384-7-702
A ÖVE 8001-4-702 E MSZ 2364-702/1994/MSZ 10-553 1/1990
UNE 20460-7-702 1993, RECBT ITC-BT-31 2002 H MSA HD 384-7-702.S2
IRL Wiring Rules + IS HD 384-7-702 PL PN-IEC 60364-7-702:1999
I CEI 64-8/7 CZ CSN 33 2000 7-702
LUX 384.7.702 S2 SK STN 33 2000-7-702
NL NEN 1010-7-702 SLO SIST HD 384-7-702.S2
P RSIUEE TR TS IEC 60364-7-702

Verify that the available electrical power supply and the network frequency correspond to the required operating current taking into account the appliance's specific location, and the current required to supply any other appliance connected to the same circuit.

KOMFORTRC700 / IKOMFORTRC900 / IKOMFORTRC1200 / IKOMFORTRC1700

230V ~ +/- 10 % 50 Hz 1 Phase

See the corresponding wiring diagram in the appendix. The connection box is located on the right side of the unit. Three connections are designed for the power supply and two are for controlling the filter pump (Enslavement).

Wiring Diagram:

L = Live

N = Neutral

= = Ground

1 2 = Dry contact 16 A max, potential free, Priority heating function

Power supply 230V / 50Hz

The electrical power supply must have, when appropriate, a fuse protection device like a feed motor (aM) or D curve circuit breaker as well as a differential circuit breaker 30mA (see following table).

Models IKOMFORTRC700 IKOMFORTRC900 IKOMFORTRC1200 IKOMFORTRC1700
Power supply V/Ph/Hz 230V 50Hz 230V 50Hz 230V 50Hz 230V 50Hz
aM type fuse calibre 8 aM 10 aM 16 aM 20 aM
Curve D circuit breaker 8 D 10 D 16 D 20 D
Cable section mm² 3G 2,5 3G 2,5 3G 2,5 3G 4

Use an RO 2V/R 2V or equivalent power cord.

The cables sections are given for a maximum length of 25 m. They must however be checked and adjusted according to the installation conditions.

Always shut down the main power supply before opening the electrical control box.

3.5 Initial start-up

Start-up procedure - After installation is complete, follow these steps:

  1. Rotate the fans by hand to verify that they can turn freely by hand, and that the turbine is correctly affixed to the motor shaft.
  2. Ensure that the unit is connected correctly to the main power supply (see the wiring diagram in the appendix).
  3. Activate the filtration pump.
  4. Verify that all water valves are open and that the water flows toward the unit before switching on the heating or cooling mode.
  5. Verify that the drainage hose is correctly affixed and that it causes no obstructions.
  6. Activate the unit power supply, then press the On/Off button <0xE2><0x97><0x89> on the control panel.
  7. Make sure the alarm or lock symbols are not displayed. If need be, see the trouble-shooting guide (see § 6.4).
  8. Set the water flow using the by-pass valve (see § 3.6 and 2.1), as provided for by each model, to obtain an Entry/Exit temperature of 2°C.
  9. After running for several minutes, verify that the air exiting the unit is cool (between 5 and 10°).
  10. With the unit operating, turn off the filter pump. The unit should automatically turn off and display error code E03 (See § 6.4).
  11. Allow the unit and the pool pump to run 24 hours per day until the desired water temperature has been reached. When the set water inlet temperature is reached, the unit will turn off. It will automatically restart (as long as the pool pump is running) if the pool temperature is at least 0.5°C below the set temperature.

Water flow switch - The unit is equipped with a flow switch that turns on the heat pump when the pool filtration pump is running, and deactivates it when the filtration pump is out of order. If the water is low, the E03 alarm code will appear on the regulator (See § 6.4).

Time delay - The unit is equipped with a time delay of 3 minutes in order to protect the control circuit components, to eliminate restart cycling and contactor chatter. Thanks to this time delay, the unit automatically restarts approximately 3 minutes after each control circuit interruption. Even a brief power interruption will activate the restart time delay.

3.6 Water flow setting

With the water entry and exit valves being open, adjust the by-pass valve in order to obtain a difference of 2°C between the inflow and outflow temperature (see principle diagram § 3.1). You can verify the switch by seeing the entry/exit temperatures directly on the control panel.

HAYWARD Inlet Water 20.0 °C

Time 07:00 Temp Setting 28.0 °C Outlet Water 22.0 °C

Water inlet temperature

Water outlet temperature

Note: Opening the by-pass valve creates a weaker flow, which leads to an increase in ∆T. Closing the by-pass valve creates a stronger flow, which leads to a decrease in AT.

4. User Interface

4.1 General presentation

The heat pump is equipped with a digital control panel with a touch screen, electronically connected and pre-set at the factory in heating mode.

Control Panel Display Elements:

Mode Switching:

OFF mode: When the heat pump is idle (in standby mode), OFF is displayed on the screen. The black screen indicates that the heat pump is idle; settings can be adjusted in this mode.

ON mode: When the heat pump is running or priming (setpoint reached), the screen turns blue.

To switch from OFF to ON mode and vice versa, press the <0xE2><0x97><0x89> button.

4.2 Timer function settings

The date and time can be set either in ON or in OFF mode.

Press 1 times on <0xE2><0x97><0x89> to return to the main screen.

4.3 Setting the On/Off timers

Setting this function is necessary if you would like to run the heat pump for a shorter period than what is defined by the filtration clock. Therefore, you can program a deferred start and an anticipated stop or simply stop a certain timeframe from running (at night, for example).

It is possible to set one Start Timer and one Stop Timer. The setting step is "hour to hour".

Timer Settings:

Blue highlighting = Activated

Grey = Deactivated

Press 2 times on <0xE2><0x97><0x89> to return to the main screen.

The setting step is "hour to hour". Once the Timer is activated, it is active 7 days a week.

4.4 Adjust setpoint

The setpoint can be changed either in ON or in OFF mode with an accuracy of 0.5°C.

It is recommended to never exceed 30°C to avoid alteration of the liners.

4.5 Locking and unlocking the touch screen

The screen can be locked or unlocked either in ON or in OFF mode.

Lock activated

Lock deactivated

4.6 SILENT function settings

Silence mode enables the heat pump to be used in economic and very silent mode when the heating needs are low (maintaining the pool temperature or need for ultra-silent operation). This function can be Activated/Deactivated manually or using a Timer.

Activation/Deactivation

Silent mode deactivated

Silent mode activated

Press 1 times on <0xE2><0x97><0x89> to return to the main screen.

Adjusting the SILENT mode Timer

5. Maintenance and Winterising

5.1 Maintenance

These maintenance operations must be carried out once per year in order to guarantee the longevity and the good working condition of the heat pump.

Before any maintenance operation, the heating pump must be disconnected from any electrical current source. The maintenance operations must only be carried out by personnel that is qualified and authorised to handle liquid refrigerants.

5.2 Winterising

Any damage caused by poor winterising maintenance will lead to cancellation of the warranty.

6. Appendix

6.1 Electrical diagrams

IKOMFORTRC700 / IKOMFORTRC900 / IKOMFORTRC1200

Power supply 220-240V~/50Hz

Dry Contact 16 A max

REMARKS:

IKOMFORTRC1700

Power supply 220-240V~/50Hz

Dry Contact 16 A max

REMARKS:

6.2 Heating priority wiring for monophasic pump

Power supply 230V~ / 50Hz

Terminals 1 and 2 deliver a potential-free dry contact, 230V~ / 50 Hz, no polarity.

Wire terminals 1 and 2 as indicated in the diagram above, to activate the operation of the filtration pump in 2-minute cycles each hour if the temperature of the pool is lower than the set point.

Never connect the power supply of the filtration pump directly to terminals 1 and 2.

Monophasic pump

Dry contact 16 A max

K2

L N 1 2

Power supply 230V~ / 50Hz

6.3 Exploded view and spare parts / Addendum

IKOMFORTRC700 / IKOMFORTRC900 / IKOMFORTRC1200 / IKOMFORTRC1700

Spare Parts List:

Mark Description Ref. IKOMFORTRC700 IKOMFORTRC900 IKOMFORTRC1200 IKOMFORTRC1700
1 Fan protection grille HWX20000220245 ✔️ ✔️ ✔️ n/a
HWX20000220369 n/a n/a n/a ✔️
2 Fan blade HWX301030000006 ✔️ ✔️ ✔️ n/a
HWX301030000001 n/a n/a n/a ✔️
3 Front panel HWX80900099 ✔️ ✔️ ✔️ n/a
HWX80900100 n/a n/a n/a ✔️
4 Smoked Protection cover HWX80900320 ✔️ ✔️ ✔️ ✔️
5 LED Controller HWX82300038 ✔️ ✔️ ✔️ ✔️
6 Compressor HWX20000110448 ✔️ ✔️ ✔️ n/a
Compressor HWX80100003 n/a n/a n/a ✔️
7 / / / / / /
8 / / / / / /
9 Titanium/PVC condenser HWX80600037 ✔️ n/a n/a n/a
HWX32012120061 n/a ✔️ n/a n/a
HWX32012120056 n/a n/a ✔️ n/a
HWX80600096 n/a n/a n/a ✔️
10 Right panel HWX80700445 ✔️ ✔️ ✔️ n/a
HWX80700314 n/a n/a n/a ✔️
11 Compressor aspiration sensor 5k-560mm HWX83000044 ✔️ ✔️ ✔️ n/a
Compressor aspiration sensor 5k-760mm HWX83000053 n/a n/a n/a ✔️
Ambiente temp sensor 5k-350mm HWX83000049 ✔️ ✔️ ✔️ ✔️
Water outlet sensor 5k-410mm HWX83000050 ✔️ ✔️ ✔️ ✔️
Water inlet sensor 5k-850mm HWX83000052 ✔️ ✔️ ✔️ ✔️
Compressor Discharge probe 50k-660mm HWX83000026 ✔️ ✔️ ✔️ ✔️
De-icing sensor 5k-680mm HWX83000051 ✔️ ✔️ ✔️ n/a
De-icing sensor 5k-1040mm HWX83000045 n/a n/a n/a ✔️
12 Access hatch HWX320922029 ✔️ ✔️ ✔️ ✔️
13 4 ways valve HWX20041437 ✔️ ✔️ ✔️ ✔️
14 Filter ø9.7-ø9.7 (Ø19) HWX20000140178 ✔️ ✔️ ✔️ n/a
Filter ø9.7-ø9.7 (Ø28) HWX20041444 n/a n/a n/a ✔️
15 T connector ø9.52-2 x ø6.35(T) x 1.0 HWX30403000002 ✔️ ✔️ ✔️ ✔️
16 Electronic expansion valve HWX20000140570 ✔️ ✔️ ✔️ n/a
HWX81000013 n/a n/a n/a ✔️
17 T connector ø6.5-2 x ø6.5(T) x 0.75 HWX20001460 ✔️ ✔️ ✔️ ✔️
18 Water flow detector HWX83000012 ✔️ ✔️ ✔️ ✔️
19 Low pressure switch NO 0.30MPa/0.15MPa HWX20000360157 ✔️ ✔️ ✔️ ✔️
20 Pressure Tap 40mm 1/2" HWX20000140150 ✔️ ✔️ ✔️ ✔️
21 High pressure switch NC 3.2MPa/4.4MPa HWX20013605 ✔️ ✔️ ✔️ ✔️
22 / / / / / /
23 / / / / / /
24 Top cover HWX80900055 ✔️ ✔️ ✔️ n/a
HWX301090200806 n/a n/a n/a ✔️
25 / / / / / /
26 Motor bracket HWX80700218 ✔️ ✔️ ✔️ n/a
HWX80700248 n/a n/a n/a ✔️
27 Fin coil HWX301060202502 n/a n/a n/a n/a
HWX80600042 n/a n/a n/a n/a
HWX80600043 n/a n/a n/a n/a
HWX80600044 n/a n/a n/a n/a
28 / / / / / /
16A 50Hz 5mH coil HWX82500006 ✔️ ✔️ n/a n/a
29 20A 50Hz 5.2mH coil HWX82500005 n/a n/a n/a n/a
30 Left panel HWX80700446 ✔️ ✔️ ✔️ n/a
HWX80700315 n/a n/a n/a n/a
31 DC ventilator motor HWX80200018 ✔️ ✔️ ✔️ n/a
HWX20000330132 n/a n/a n/a n/a
32 Printed circuit board Driver HWX82300052 ✔️ ✔️ n/a n/a
HWX82300007 n/a n/a n/a n/a
33 230V/12VDC transformer HWX82600008 ✔️ ✔️ ✔️ ✔️
34 Terminal block L-N-GND -5 connections 4mm² HWX40003901 ✔️ ✔️ ✔️ ✔️
35 K2 relay HWX20000360297 ✔️ ✔️ ✔️ ✔️

6.4 Troubleshooting guide

Certain operations must be carried out by an authorized technician.

If a fault occurs on the heat pump appears in the top left-hand corner of the screen. Refer to following table.

Error Codes and Descriptions:

Problem Error codes Description Solution
Water inlet sensor fault P01 The sensor is open or has short-circuited. Verify the CN21/RES1 connectors on the board and the extension connector or replace the sensor.
Water outlet sensor fault P02 Verify the N22/RES2 connectors on the board and the extension connector or replace the sensor.
Outside temperature sensor fault P04 The sensor is open or has short-circuited. Verify the CN12/PH connectors on the board and the extension connector or replace the sensor.
De-icing sensor fault P05 Verify the CN8/OPT connectors on the board and the extension connector or replace the sensor.
Compressor aspiration sensor select P07 Verify the CN7/OAT connectors on the board and the extension connector or replace the sensor.
Compressor discharge sensor fault P081 Verify the CN9/OHT connectors on the board and the extension connector or replace the sensor.
High pressure protection E01 The sensor is open or has short-circuited. Verify the CN30/HP connectors on the card or replace the sensor. Check the water flow. Check the water flow detector. Check the valve opening. Check the by-pass. Check the evaporator is not clogged. Water temperature too hot. Incondensable problem after maintenance, empty and evacuate the cooling circuit. Fluid load too high, remove fluid into a liquid bottle.
Low pressure protection E02 The sensor is open or has short-circuited. Check the Al/D103 connections on the card or replace the sensor. Large coolant leak, search for the leak with the detector. Air flow too low, check the ventilator rotation speed. Check the evaporator is not clogged, clean its surface.
Flow sensor fault E03 The sensor is open or has short-circuited. Check the Al/D102 connections on the card or replace the sensor. Lack of water, check the filtration pump operation. Check the stop valve opening. Check the by-pass adjustment.
Input/Output temperature difference > 13°C E06 Applicable in Cold mode only Lack of water, check the filtration pump operation. Check the stop valve opening. Check the by-pass adjustment.
Antifreeze protection Cold mode E07 Water output temperature < 4°C Stop the heat pump, empty the condenser risk of freezing.
Communication problem E08 No communication between the printed circuit board and the user interface Check the connectors - see the wiring diagram.
Level 1 antifreeze protection E19 2°< Water temperature < 4° and Air temperature < 0° Stop heat pump operation, empty the condenser to avoid freezing, by default the heat pump starts the filtration pump to avoid icing over.
Level 2 antifreeze protection E29 Water temperature < 2° and Air temperature < 0° Stop heat pump operation, empty the condenser to avoid freezing, by default the heat pump starts the filtration pump and the heat pump to avoid icing over.
Fan motor fault F031 Motor jammed or faulty connection Check free rotation; check CN97/DC connectors; replace the motor.
Fan motor fault F051 Faulty connection Check the DCFAN/CN97 connector; replace the motor.
Exterior temperature too low TP Operating limit reached Stop the heat pump.

When the problem is resolved, the error is automatically acknowledged and the triangle disappears.

6.5 Warranty

WARRANTY CONDITIONS

All HAYWARD products are guaranteed to be free from manufacturing or material faults for a period of two years as from the date of purchase. Any claim made under the terms of the warranty must be accompanied by a dated proof of purchase. We therefore recommend that you keep your invoice.

The HAYWARD warranty is limited to the repair or replacement, at HAYWARD's discretion, of faulty products, provided they have been used under normal conditions, as described in their user guide, and that the product has not been modified in any way and has been used only with HAYWARD components and parts. Frost and chemical damage are not covered.

No other costs (transportation, labour, etc.) are covered by the warranty.

HAYWARD cannot be held liable for any direct or indirect damage caused by the incorrect installation, connection or operation of a product.

Please contact your retailer if you want to make a claim under the terms of the warranty and request the repair or replacement of an item. No equipment returned to our factory will be accepted without our prior written agreement.

Worn parts are not covered by the warranty.

Models: R32, R32 Swimming Pool Heat Pump Unit, Swimming Pool Heat Pump Unit, Pool Heat Pump Unit, Heat Pump Unit

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