STANLEY IW24 Impact Wrench: Parts and Assembly Guide
Diagram A: Overall View and External Features
This diagram shows the STANLEY IW24 Impact Wrench with key external components labeled:
- 1: Anvil (part of the impact mechanism)
- 2: Main Body/Housing
- 3: Warning Labels (e.g., CE, caution symbols)
- 4: Air Inlet/Exhaust Ports
- 5: Trigger and Handle Area
- 6: Motor Housing
- 7: Air Exhaust Port
- 8: Handle Grip
- 9: Trigger
- 10: Assist Handle (optional attachment)
- 11: Forward/Reverse Selector
- 12: CE Mark
- 13: Warning Symbol (e.g., exclamation mark)
Diagram B: Assist Handle Attachment
This diagram illustrates how the assist handle is attached to the impact wrench:
- 1: Assist Handle
- 2: Mounting point on the main body of the impact wrench.
Diagram C: Forward/Reverse Selector Mechanism
This section details the operation of the forward/reverse selector:
- Shows the selector lever and its engagement with the internal mechanism.
- A close-up view highlights the lever's position for forward or reverse rotation.
Diagram D: Socket Attachment/Detachment
This diagram shows the process of attaching or detaching a socket:
- 1: Socket (accessory)
- 2: Anvil/Chuck (drive shaft for the socket)
Diagram E: Operator Handling
This diagram demonstrates proper operator grip and control:
- Shows hands holding the impact wrench securely.
- One hand grips the main body, while the other operates the trigger.
- The assist handle is shown for improved stability.
Diagram F: Impact Mechanism Components
This is an exploded view of the impact mechanism, listing individual parts:
ITEM | P/N | DESCRIPTION |
---|---|---|
1 | 10793 | Cap Screw |
2 | 00812 | Lock Washer |
3 | 10193 | Hammer Case Assembly (Includes 21012 & 01872) |
4 | 01872 | O-ring* - Model IW24360 |
5 | 10563 | Bushing |
21012 | Bushing - Model IW24360 | |
6 | 09695 | Hammer Pin |
7 | 03608 | Anvil |
8 | 19484 | Hammer Frame Assembly (Includes 2x 09695) |
9 | 08147 | Thrust Washer |
10 | 08148 | Thrust Bearing |
11 | 03607 | Hammer |
12 | 10792 | Cap Screw |
13 | 15407 | Assist Handle |
14 | 09612 | General Caution Decal - Model IW2416001 |
15 | 12412 | Electrical Danger Decal - Model IW2416001 |
16 | 74693 | Tool Name Tag |
17 | 88345 | Importer Tag - Model IW2416001 |
18 | 58604 | Sound Power Decal - Model IW2416001 |
19 | 88348 | "Read the Manual" Decal - Model IW2416001 |
03788 | GPM Decal - Models IW24160 & IW24360 | |
20 | 28323 | CE Decal - Model IW2416001 |
21 | 11207 | Circuit Type "D" Decal - Model IW2416001 |
22 | 12535 | Circuit Type "E" Decal - Model IW2416001 |
23 | 19486 | Impact Mechanism Assembly (not shown) - Models IW24160 & IW2416001 |
24 | 13076 | Underwater Impact Mechanism Assembly (not shown) - Model IW24360 |
25 | 10567 | Seal Kit (not shown) - * In seal kit |
Diagram G: Hydraulic Motor Components
This is an exploded view of the hydraulic motor, listing individual parts:
ITEM | P/N | DESCRIPTION |
---|---|---|
1 | 00663 | Retaining Ring |
2 | 08125 | Seal Backup Washer |
3 | 08180 | Backup Ring* |
4 | 04888 | O-ring* |
5 | 01364 | O-ring |
6 | 30136 | Rotation Direction Decal |
7 | 09698 | Motor Housing (includes 08123, 07995 & 03252)) |
8 | 09702 | Main Shaft |
9 | 00255 | O-ring* |
10 | 07337 | Dowel Pin |
11 | 00697 | Lock Washer |
12 | 09284 | Cap Screw |
13 | 09693 | Idler Gear Assembly |
14 | 08123 | Idler Shaft |
15 | 00717 | O-ring* |
16 | 00016 | O-ring* |
17 | 07995 | Insert |
18 | 03252 | O-ring* |
19 | 09277 | Nut |
20 | 07984 | Relief Adjustment Screw |
21 | 00697 | Lock Washer |
22 | 09284 | Cap Screw |
23 | 10567 | Seal Kit (not shown) - * In seal kit |
Diagram H: Valve Spool & Trigger Components
This is an exploded view of the valve spool and trigger assembly, listing individual parts:
ITEM | P/N | DESCRIPTION |
---|---|---|
1 | 08133 | Trigger |
2 | 05965 | Roll Pin |
3 | 08131 | Spring |
4 | 07982 | Spring Rest |
5 | 08122 | Spring |
6 | 08135 | Relief Poppet |
7 | 07986 | Relief Seat |
8 | 73046 | On / Off Spool |
9 | 23678 | Headed Push Pin |
10 | 00026 | O-ring* |
11 | 06533 | O-ring* |
12 | 22063 | Spool Cap |
13 | 22064 | Rod Wiper |
14 | 00936 | Adapter |
15 | 03973 | Male Coupler |
16 | 03972 | Female Coupler |
17 | 10567 | Seal Kit (not shown) - * In seal kit |
Diagram I: Reversing Spool Components
This is an exploded view of the reversing spool assembly, listing individual parts:
ITEM | P/N | DESCRIPTION |
---|---|---|
1 | 09275 | Retaining Ring |
2 | 73167 | Handle Assembly (Includes 07337 & 350237) |
3 | 08015 | Backup Ring* |
4 | 01211 | O-ring* |
5 | 00580 | Set Screw |
6 | 04939 | Reversing Lever |
7 | 08139 | Reversing Spool |
8 | 350237 | Plug |
9 | 10567 | Seal Kit (not shown) - * In seal kit |