Installation Guide for TCS Basys models including: QWL2040, QWL 4.0, QD2040 Panel Gateway, QD2040, Panel Gateway, Gateway

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QWL2040-Panel-Gateway-Install-202403
Building Automation Solutions

| Installation Manual

QD2040 Panel
Gateway Replacement

Building Automation Solutions

2800 Laura Lane · Middleton, WI 53562 | 800.288.9383 | www.tcsbasys.com

202403

Installation

These instructions detail the removal and replacement of the QWL2040 Panel Gateway.
Disconnect external power before beginning replacement of the Gateway.
Note: Components may differ slightly in their appearance. Except where stated otherwise, all instructions are the same.

Removal of Previous Gateway

1. Remove five connections from the Mother Board: Power (12VDC), Cloud Ethernet, USB Port 1, fan and power/reset wire connection.
Serial Board

· Disconnect the RS485 wiring plugs from the terminals and move them out of the way. Note which COM port was being used so you reconnect the RS485 wiring to the same port on the replacement board.

Mother Board

Mother Board Style 1

Location of the terminal plugs for the COM bus

3. Remove the four screws in the metal plate that hold

the Panel Gateway device onto the QWL Building

Manager. Once the last screw is removed, carefully

remove the old Panel Gateway assembly from the

Serial Board

QWL Building Manager. Save the screws as they will be needed later.

Mother Board

Mother Board Style 2

NOTE: If your RS485 COM bus is not connected to the Serial Board, you may skip step 2.
2. Do one of the following:
· Pull off the green terminal plug(s) that connect the RS485 COM bus to the connector on the serial board and move the wires out of the way. Note the orientation and location so the terminal plug(s) can be reconnected on the new board in the same orientation.

Remove the four screws

2800 Laura Lane · Middleton, WI 53562 | 800.288.9383 | www.tcsbasys.com

Building Automation Solutions

Installation
Installation of Replacement Gateway
The installation of the replacement Gateway is mostly the reverse of the removal of the old device: 1. Move or hold the wiring and cables out of the way and
install the new Panel Gateway QWL 4.0 into the QWL Building Manager. With the Panel Gateway QWL 4.0 seated correctly, all four screw locations will line up with the holes in the metal plate. Use the screws that you set aside earlier to fasten the new Panel Gateway to the QWL Building Manager.
Closeup of LED power/reset and fan connections (board style 1)

Closeup of LED power/reset and fan connections (board style 2)
Install the four screws
2. Reattach the five connections to the Mother Board Power (12VDC), USB Port 1, Cloud Ethernet, fan, and LED power/reset wire connections.

Connection locations (board style 1)

Closeup of Mother Board Power, Cloud Ethernet, and USB connections

Connection locations (board style 2) 2800 Laura Lane · Middleton, WI 53562 | 800.288.9383 | www.tcsbasys.com

Building Automation Solutions

Installation

3. Reattach any connections for the COM bus to the

6.

Serial Board in the same orientation that they were

when removed from the old Panel Gateway.

NOTE: The new Gateway comes with fresh terminal plugs. You can use the fresh plugs or re-use the existing plugs from your original connections if they are still in good condition.

Attach the included label to the outside of the QWL2040 Panel on the top of the side two-port wall plate as shown.

Location on serial board to reconnect the COM bus
4. Remove and recycle/discard the old 12VDC power supply and replace it with the fresh 12VDC power supply that came with the new Panel Gateway. Do not reuse the old power supply.

Placement of replacement Gateway label

Replacement power supply
5. Plug the new 12VDC power supply into an outlet and the power receptacle on the side two-port wall plate to power on the QWL2040 Panel.

2800 Laura Lane · Middleton, WI 53562 | 800.288.9383 | www.tcsbasys.com

Building Automation Solutions


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