MEAN WELL 160W Constant Voltage + Constant Current LED Driver HBG-160P Series
Product Description
The HBG-160P series is a 160W AC/DC PCB type LED driver featuring a circular shape design. It operates from a wide input voltage range of 90~305VAC and offers dual mode constant voltage (CV) and constant current (CC) output models with rated voltages between 36V and 60V. With high efficiency up to 93.5% and a fanless design, the series is capable of operating in ambient temperatures from -40°C to +45°C under free air convection. The HBG-160P is equipped with various function options, such as dimming methodologies, to provide optimal design flexibility for LED lighting systems.
Key Features
- Constant Voltage + Constant Current mode output
- Circular shape PCB type design
- Built-in active PFC function
- Function options: output adjustable via potentiometer; 3-in-1 dimming
- Typical lifetime > 50,000 hours
- 5 years warranty
Applications
- LED bay lighting
- LED down lighting
- LED spot lighting
- LED mining lighting
- LED stage lighting
Model Encoding
The model encoding follows a structure like HBG-160P-XX A, where XX denotes the rated output voltage (36/48/60V), and A indicates the PCB type and function options.
Function Options
| Type | Function | Note |
| A | Io adjustable through built-in potentiometer. | In Stock |
| B | 3 in 1 dimming function (1~10Vdc, 10V PWM signal and resistance) | In Stock |
Specifications
| Model | HBG-160P-36 | HBG-160P-48 | HBG-160P-60 |
| OUTPUT | |||
| DC VOLTAGE | 36V | 48V | 60V |
| CONSTANT CURRENT REGION Note.2 | 21.6 ~ 36V | 28.8 ~ 48V | 36 ~ 60V |
| RATED CURRENT | 4.4A | 3.3A | 2.6A |
| RATED POWER Note.5 | 158.4W | 158.4W | 156W |
| RIPPLE & NOISE (max.) Note.3 | 300mVp-p | 300mVp-p | 300mVp-p |
| CURRENT ADJ. RANGE | 2.6 ~ 4.4A | 1.98 ~ 3.3A | 1.6 ~ 2.6A |
| VOLTAGE TOLERANCE Note.4 | ±2.0% | ±2.0% | ±2.0% |
| LINE REGULATION | ±0.5% | ±0.5% | ±0.5% |
| LOAD REGULATION | ±1.0% | ±1.0% | ±1.0% |
| SETUP, RISE TIME Note.6 | 2500ms, 200ms / 115VAC | 500ms, 200ms / 230VAC | 500ms, 200ms / 230VAC |
| HOLD UP TIME (Typ.) | 12ms/115VAC,230VAC | 12ms/115VAC,230VAC | 12ms/115VAC,230VAC |
| VOLTAGE RANGE Note.5 | 90 ~ 305VAC | 127~417VDC | 127~417VDC |
| INPUT | |||
| FREQUENCY RANGE | 47 ~ 63Hz | ||
| POWER FACTOR | PF≥0.98/115VAC, PF≥0.95/230VAC, PF≥0.92/277VAC@full load (Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section) | ||
| TOTAL HARMONIC DISTORTION | THD< 20%(@load 60%/115VC,230VAC; @load 75%/277VAC) (Please refer to “TOTAL HARMONIC DISTORTION(THD)” section) | ||
| EFFICIENCY (Typ.) Note.7 | 92% | 93% | 93.5% |
| AC CURRENT | 1.7A / 115VAC | 0.78A / 230VAC | 0.7A / 277VAC |
| INRUSH CURRENT(Typ.) | COLD START 65A(twidth=550s measured at 50% Ipeak) at 230VAC; Per NEMA 410 | ||
| CIRCUIT BREAKER | MAX. No. of PSUs on 16A: 4 units (circuit breaker of type B) / 7 units (circuit breaker of type C) at 230VAC | ||
| LEAKAGE CURRENT | <0.75mA / 277VAC | ||
| PROTECTION | |||
| OVER CURRENT | Constant current limiting, recovers automatically after fault condition is removed | ||
| OVER VOLTAGE | 41 ~ 47V | 54 ~ 62V | 65 ~ 75V |
| Protection type | Shut down o/p voltage with auto-recovery or re-power on to recovery | ||
| OVER TEMPERATURE Note.12 | Shut down o/p voltage, recovers automatically after temperature goes down | ||
| ENVIRONMENT | |||
| WORKING TEMP. | Ta=-40 ~ +45℃ (Please refer to “ OUTPUT LOAD vs TEMPERATURE” section) | ||
| WORKING HUMIDITY | 20 ~ 95% RH non-condensing | ||
| STORAGE TEMP., HUMIDITY | -40 ~ +80 ℃, 10 ~ 95% RH | ||
| TEMP. COEFFICIENT | ±0.03%/ ℃ (0 ~ 45 ℃) | ||
| VIBRATION | 10 ~ 500Hz, 2G 12min./1cycle, period for 72min. each along X, Y, Z axes | ||
| SAFETY & EMC | |||
| SAFETY STANDARDS | UL8750,CSA C22.2 No.250.13-12; ENEC BS EN/EN61347-1,BS EN/EN61347-2-13,BS EN/EN62384, GB19510.1, GB19510.14, EAC TP TC 004 approved | ||
| WITHSTAND VOLTAGE | I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC | ||
| ISOLATION RESISTANCE | I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃ / 70% RH | ||
| EMC EMISSION | Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load 60%) ; BS EN/EN61000-3-3, GB/T 17743, GB17625.1,EAC TP TC 020 | ||
| EMC IMMUNITY | Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547,light industry level(surge immunity:Line-Earth:4KV, Line-Line:2KV),EAC TP TC 020 | ||
| OTHERS | |||
| MTBF | 2612.1K hrs min. Telcordia SR-332 (Bellcore) ;195.6K hrs min. MIL-HDBK-217F (25℃) | ||
| DIMENSION | Refer to mechanical specification | ||
| PACKING | 0.4Kg; 36pcs/15.4Kg/1.35CUFT | ||
[Note] 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25℃ of ambient temperature. 2. Please refer to "DRIVING METHODS OF LED MODULE". 3. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 4. Tolerance : includes set up tolerance, line regulation and load regulation. 5. De-rating may be needed under low input voltages. Please refer to "STATIC CHARACTERISTIC" sections for details. 6. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time. 7. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 8. This series meets the typical life expectancy of >50,000 hours of operation when Ta is about 45℃ or less. 9. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com 10. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft). 11. All functional testing must be filled with potting,including OTP function. Product Liability Disclaimer For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
Technical Diagrams and Characteristics
Block Diagram
The block diagram outlines the internal components and signal flow of the HBG-160P series LED driver. Input power (AC/L, AC/N) and ground (FG) are processed through an EMI filter, followed by a Power Factor Correction (PFC) circuit and a power switching stage. Rectifiers and filters handle the output stage, delivering power to the LED load. Protection circuits including Over Temperature Protection (OTP), Over Load Protection (OLP), Over Current Protection (OCP), and Over Voltage Protection (OVP) are integrated for safe operation. The system operates at a switching frequency of 100KHz.
Driving Methods of LED Module
The 'Driving Methods of LED Module' section explains that the HBG-160P series can operate in Constant Current (CC) mode for direct LED driving or Constant Voltage (CV) mode, often requiring an additional DC/DC driver. A graphical representation shows three operational areas: (A) Constant Voltage area, (B) Constant Current area, and (C) Hiccup Protection. The graph plots output current (Io) normalized by rated current (%) against output voltage (Vo) normalized by rated voltage (%). In the CC region, the output voltage is dependent on the LED load configuration. For any compatibility concerns, MEAN WELL should be contacted.
Dimming Operation
The HBG-160P series, particularly the B-Type models, offers '3 in 1 dimming' functionality. This allows for adjustment of the output constant current level using one of three methods: 1-10VDC, 10V PWM signal, or resistance, applied between the DIM+ and DIM- terminals. Direct connection to LEDs is recommended, and it is not suitable for use with additional drivers. The dimming source current from the power supply is typically 100μA.
1-10VDC Dimming: A graph illustrates the relationship between output current (%) and the additive voltage input (1V to 10V). Users are advised not to connect DIM- to -V.
10V PWM Signal Dimming: A graph shows output current (%) versus the duty cycle of an additive 10V PWM signal (frequency range 100Hz-3KHz). Users are advised not to connect DIM- to -V.
Additive Resistance Dimming: A graph displays output current (%) against additive resistance values (e.g., 10KΩ/N to 100KΩ/N, where N represents the number of synchronized drivers). Users are advised not to connect DIM- to -V.
ON/OFF Control: A wiring diagram demonstrates how a switch and relay can be used in conjunction with an adjuster to control the ON/OFF state of the lighting fixture. The diagram shows connections for AC input (AC/L, AC/N), ground (FG), and the HBG-160P B-Type's dimming terminals (DIM+, DIM-) and output terminals (V(-), V(+)).
Performance Graphs
Output Load vs. Temperature: The 'Output Load vs. Temperature' graph shows the maximum permissible output load percentage as a function of ambient temperature (Ta in °C) for different input voltages (100VAC, 230VAC). It indicates that de-rating is necessary for lower input voltages and defines the operational boundaries.
Static Characteristic: The 'Static Characteristic' graph plots the output load percentage against input voltage (V) at 60Hz. This illustrates the stable operating range across various input voltages, emphasizing the need for de-rating at lower input voltages.
Power Factor (PF) Characteristic: The 'Power Factor (PF) Characteristic' graph presents the power factor (PF) as a function of load percentage for different input voltages (115V, 230V, 277V) in Constant Current Mode. The power factor remains high, generally above 0.92 for 230V and 277V inputs across the load range.
Total Harmonic Distortion (THD): The 'Total Harmonic Distortion (THD)' graph, specifically for the 48V model, shows the THD percentage against load percentage for input voltages of 115V, 230V, and 277V. The THD levels are typically below 20% at specified load conditions.
Efficiency vs. Load: The 'Efficiency vs. Load' graph, also for the 48V model, displays the efficiency percentage as a function of load percentage for input voltages of 115V, 230V, and 277V. The HBG-160P series is noted for its high working efficiency, reaching up to 93.5%.
Mechanical Specification
The 'Mechanical Specification' section provides dimensional details and wiring configurations for both 'A' type and 'B' type models.
A Type: Features a circular unit with a diameter of 124.6mm and a height of 35.5mm. It details input connections (AC/L, AC/N, FG) and output connections (-V, +V). Dimensions are in millimeters with a tolerance of ±1mm.
B Type: Similar circular unit dimensions. It includes input connections (AC/L, AC/N, FG), output connections (-V, +V), and additional dimming terminals (DIM+, DIM-). Dimensions are in millimeters with a tolerance of ±1mm.
GTIN Code
GTIN CODE: For GTIN code searches, please visit: https://www.meanwell.com/serviceGTIN.aspx
