NetZero FLA Burner Series Installation and Operation Manual

Introduction

This document serves as both an Installation Manual and an Operation and Maintenance Manual for the NetZero FLA Burner Series. Please read these instructions completely before installing or operating the NetZero FLA Burner.

Models Covered:

• AA-11-04745 – NZ40B
• AA-11-04746 – NZ48B
• AA-11-04747 – NZ60B
• AA-11-04748 – NZ72B
• AA-11-04749 – NZ90B
• AA-11-04750 – NZ108B

Important Safety Warnings:

• Do not fill while operating
• Flammable
• Keep away from children

If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life.

1 Important Information

1.1 Certification

This product has been certified by OMNI-Test Laboratories, Inc. to:

• U.S. Certification Standard UL 1370
• Canadian Certification Standard CAN/ULC-S674

Issued by: OMNI-Test Laboratories, Inc., 13327 NE Airport Way, Portland, Oregon 97230.

1.2 Safety Information

WARNING: Risk of explosion

1. Never use any fuel other than the fuels specifically identified for use in the unvented decorative appliance. Never use gasoline.
2. Never refill the unvented decorative appliance fuel reservoir when the appliance is operating or still hot.
3. Never use the unvented decorative appliance in areas where flammable vapors or gas may be present.
4. Never store or transport fuel in anything other than a metal or plastic container that is:
• Acceptable for use with the specific fuel
• Non-red in color
• In the original container for the specific fuel
5. Never store fuel in the living space or the same location as the appliance.
6. Due to high surface temperatures, keep children, clothing, and furniture away.
7. Risk of indoor air pollution: use the unvented decorative appliance only in well-ventilated areas. People with breathing problems should consult a physician before using the unvented decorative appliance.
8. Do not use the unvented decorative appliance to heat or boil water or use as a cooking appliance.
9. Do not use in a room with oxygen tanks in use.

WARNING: This appliance has not been tested with an unvented gas log set. To reduce the risk of fire or injury, do not install an unvented gas log set into this appliance.

WARNING: This appliance has not been tested for use with doors. To reduce the risk of fire or injury, do not install doors.

This product is a decorative burner creating real fire.

• Keep fuel away while the burner is in operation.
• Wipe up fuel spills immediately with a dry cloth or paper towels.
• Do not make any alterations or put any objects or liquids inside the burner.
• Do not touch the filament or other hot elements.
• Do not transport the burner if fueled.
• Do not leave an operating burner unattended.
• Keep the provided USB cable for inspection purposes.
• Do not use the burner in humid or drafty spaces.

2 Installation Guidelines

2.1 Locating the Burner

• Do not move or relocate the appliance while in use.
• For indoor use and in housing only. Minimum temperature of use is 50°F (10°C).
• No heat-sensitive or flammable objects can be placed within a 40-inch radius from, or directly above, the burner.
• Do not place any objects on the top of the burner except attached accessories.
• For service purposes, the surrounding area must allow for easy removal of the burner.
• Keep children, animals, and unauthorized persons at a safe distance at all times and never leave them unsupervised when the appliance is on or hot.
• A Class B fire extinguisher must be located in close proximity to the appliance in case of fire.

2.2 Ventilation & Required Room Size

Open fires consume oxygen. Use only in well-ventilated areas and those protected from the draft effects of cross-ventilation. When selecting a location, consider the recommended minimum room sizes and clearances to walls and combustible materials (see Table A). An air exchange rate of 1/hour is recommended.

In a typical construction house, an adequate supply of air for combustion and ventilation is provided through infiltration. The unvented decorative appliance should be installed in a room where at least 200 ft³ (5.7 m³) of air space is provided for each 1,000 BTU per hour of unvented decorative appliance rating (at maximum burner adjustment). See Table A for recommended minimum room size.

If the burner is installed in a room smaller than the recommended minimum room size, or in a home of unusually tight construction, the door(s) to adjacent room(s) should be kept open, or a window to the outside should be opened at least 1 inch (25.4mm) to guard against potential buildup of indoor air pollution.

The decorative appliance may only be installed in a bathroom or bedroom if the room meets the recommended minimum room size.

2.3 Specifications

Table A: Specifications

2.4 Electrical Requirement

Burners NZ40B, NZ48B, NZ60B, and NZ72B must be connected to a dedicated 115V min. 15-amp circuit. Burners NZ90B and NZ108B must be connected to a dedicated 115V min. 20-amp circuit. A junction box for hardwiring the burner must be located in the enclosure under the burner, as shown in the clearances and installation section.

2.5 Fuel

Do not use gel or thick fuels. Only use fuels consisting of 86-96.6% ethanol (not dehydrated) by volume. NetZero Fuel is recommended.

3 Equipment

3.1 Standard Equipment

The following standard equipment is included:

• NetZero FLA Burner
• Technical glass
• Remote control
• USB service cable
• T-Fuel pump with protective bag
• Small glass holder
• Screw M3x15
• Lifting straps
• Users' manual

Table B: Quantity of Standard Equipment

3.2 Optional Equipment

Optional equipment is available for see-through, peninsula, and island installations. For information on installing large glass barrier kits, refer to the specific installation manual for those kits.

Table C: Quantity of Optional Equipment

4 Clearances and Installation

4.1 Burner Clearances and Cavity Measurements

Isometric diagram showing the installation cavity with dimensions labeled A through H, indicating clearances and a zone for non-combustible finishing materials.

Ensure that the burner flame is positioned a minimum of 40 inches away from curtains, flammable materials, and other sources of ignition.

Be aware of drafts. Do not place in areas where fans, vents, or open doors or windows could affect the burner.

The burner must be installed in accordance with the outlined safety requirements and clearances. Only non-combustible materials can be used in the non-combustible zone shown in yellow.

4.2 Non-Combustible Materials and Air Gap

Materials used in areas designated as non-combustible must be rated as non-combustible per NFPA 220 Standard on Types of Building Construction, or pass ASTM E 136.

Common finishing materials NOT approved for use:

• Paper-faced gypsum board (drywall), including Type X Fire Rated board.
• WonderBoard brand boards.
• Durock brand cement board (due to potential smell when heated).

Non-combustible finishing materials must be insulated from combustible elements like wood framing.

Option 1: Construct the enclosure using only non-combustible finishing materials and framing (e.g., steel studs).

Option 2: Create an air gap behind the non-combustible finishing material.

Diagram illustrating the method for creating an air gap behind non-combustible finishing material, showing layers of wood framing, a first layer of ½” thick cement board, 2” wide strips of ½” thick cement board as spacers, a second layer of ½” thick cement board, and the final non-combustible finishing material.

Hardibacker 500 or other non-combustible rated cement board is recommended. Do not use Durock or WonderBoard.

1. Install a ½” thick cement board to the wood framing.
2. Cut 2” wide strips of ½” thick cement board to use as spacers between the first and second layers of ½” thick cement board, creating an air gap.
3. Install a second layer of cement board to the strips. Gaps can be left open or insulated with mineral wool.
4. Install the desired non-combustible finishing material to the second layer of cement board.

The bottom of the enclosure can be constructed from any material, including combustible materials.

Fasteners and adhesives in the non-combustible area must be resistant to 300°F (150°C). High Temp 450°F silicone adhesive is recommended.

The minimum F dimension of 14" allows for a 2" tall junction box. Increase cavity depth if a taller junction box is used.

4.3 Burner Clearances and Cavity Measurements for Multiple Burners

Multiple burners can be placed together in the same cavity to create longer or custom-sized arrangements. Calculate C and D dimensions based on the total length of the burners.

Table showing cavity measurements (L, A, B, C, D, E, F, G, H) for different burner models, and a diagram illustrating the calculation for C and D based on total burner length.

Example: Two burners placed together (Burner 1: NZ36B - 31 1/8", Burner 2: NZ48B - 39"). Total Length = 70 1/8". C = 69 1/2". D = 80 1/8".

4.4 Placing the Burner

Diagrams illustrating the steps for placing the burner into the cavity, removing lifting straps, and removing protective foil. Includes a link to a video instruction.

Steps:

1. Insert the burner into the cavity.
2. Remove the lifting straps and save them.
3. Remove adhesive protective foil.
4. Connect wires in junction box.
5. Connect SHS connection (optional).

Video instruction available at: https://www.youtube.com/watch?v=b5dETFNTBW4&feature=youtu.be

4.5 Installing Technical Glass

Diagrams illustrating the steps for installing the technical glass using M3x15 screws and a small screw holder. Includes a link to a video instruction.

Steps:

1. Place technical glass.
2. Insert screws.
3. Fasten the bolts.

Video instruction available at: https://www.youtube.com/watch?v=b5dETFNTBW4&feature=youtu.be

4.6 Recommended Burner Installations

Installation requiring technical glass: Single-Side, Left-Corner, Right-Corner, and Three-Sided Installations.

Diagrams showing recommended clearances for Single-Side, Left-Corner, Right-Corner, and Three-Sided installations requiring technical glass.

Installation Requiring Large Glass Barrier Kit: See-Through, Peninsula, and Island Installations.

Diagrams showing recommended clearances for See-Through, Peninsula, and Island installations requiring a large glass barrier kit.

For these installations, the Large Glass Barrier Kit must be used. Refer to the installation manual for the Large Glass Barrier Kit for additional information.

4.7 TV and AC Installation

A TV can be installed above the burner enclosure following the methods shown below.

Diagrams illustrating TV placement above the burner for Single-Sided, Left-Corner, Right-Corner, and Three-Sided installations, showing minimum clearances.

Diagrams illustrating TV placement above the burner for See-Through and Peninsula installations, showing minimum clearances.

If an air conditioning vent or fan is located near the burner, it must be positioned to blow away from the burner.

Diagram showing correct placement (check mark) and incorrect placement (X mark) of an air conditioning vent or fan relative to the burner, indicating airflow direction.

5 Operation

5.1 Components

Diagram labeling the components of the burner, including Filament, Flame rail, Burner surface, Fuel pump, Control panel, Display, Service socket, Message indicators, and buttons.

5.2 Filling Fuel

Follow these steps to fill the fuel tank:

a) Open the control panel and fuel inlet, then turn the burner ON.

b) If the tank is empty, the message (NO FUEL) is displayed. Open the fuel inlet, connect the pump hose ‘A’ and power cable ‘B’. The message (REFUELLING, PLEASE WAIT) will be displayed.

Diagrams I and II illustrating connecting the fuel pump hose 'A' and power cable 'B' to the burner.

c) Place the fuel container stably on the floor and insert the pump hose ‘C’. Press and hold the button on the pump to start refuelling.

Diagrams III and IV illustrating placing the fuel container and using the pump hose 'C' for refuelling.

Once the fuel container has been emptied, replace it with a full one and start the pump again.

The pump will stop when the tank is full, and a message (“Beep” + RESERVOIR FULL) will be displayed.

d) Disconnect the power cable ‘B’. To disconnect the pump, hold the end of the hose 'A' and press the button in the marked place. Close the fuel inlet.

e) Shake any remaining fuel from hose ‘C’ into the container and place the pump in the bag.

Diagrams V and VI illustrating disconnecting the pump hose 'A' and storing the pump.

5.3 Menu

The menu is available when (READY) or (NO FUEL) is displayed. To enter the menu, press and hold '+' for 8 seconds. Scroll through settings with '+' and accept with '-'. To quit, wait a few seconds or press the button.

5.4 Functions

a) Flame ignition

When the message (READY) is displayed, the burner is ready to ignite. Press START. Flame ignition takes 2-10 minutes, during which (PLEASE WAIT) is displayed. The message (WORKING) indicates ignition and reaching working temperature.

b) Flame height regulation

When the flame is ignited and (WORKING) is displayed, press '+' or '-' to adjust flame height across 6 levels. The default height is 4.

c) Flame extinguishing

To extinguish the flame:

• Press the button or the STOP button.

When STOP is pressed, an additional fan system cools the burner faster. The message (COOLING THE DEVICE) indicates this process. The flame can be reignited when the burner is cooled and (READY) is displayed.

d) Turning the burner off

To turn the burner OFF, press the button. The burner will turn OFF automatically if an error occurs.

e) Sleep function

The SLEEP function extinguishes the flame after a set period (max. 3 hours).

To activate sleep function: When the flame is ignited and (WORKING) is displayed, press and hold '+' and '-' for 10 seconds. Then, press '+' to set the time until extinguishing and accept with '-'. A timer will appear in the upper right corner of the display.

5.5 Wireless Control Configuration

a) Download the Planika N-control app from your mobile device's app store.

b) To start configuration, select WIFI CONFIG in the menu. Configuration takes 5 minutes.

c) Enable Wi-Fi on your mobile device and connect to the 'planika123' network. If not visible, disconnect and reconnect the burner's power supply for 10 seconds. This operation is for one burner at a time.

d) Start the Planika N-control application. The burner will appear in the manager window.

e) Connect to the burner and go to SETTINGS. Choose the connection MODE and SECURITY protocol. Enter the network name (SSID_NAME) and password (PASSWORD).

f) For static IP, enter IP ADDRESS, NETMASK, and GATEWAY. For dynamic IP, enable DHCP. Accept settings by pressing SUBMIT.

g) Connect to the selected/created network in your mobile device's Wi-Fi menu.

h) The application will automatically search for the burner.

Table describing MODE options (OFF, STA, AP) and SECURITY protocol choices for wireless connection.

Video instruction available at: https://www.youtube.com/watch?v=6hnhCXk3UDc

6 Troubleshooting and Maintenance

6.1 Error Message

If a fault occurs, an error message will be displayed with an audible tone. Press START/STOP to mute or turn the burner OFF.

6.2 Maintenance

NetZero burners are considered maintenance-free and do not require regular servicing.

To ensure proper condition, visually inspect the nozzles on the flame rail while the burner is off. Nozzles should be round and regular. Any signs of corrosion on the flame rail, irregular flame pattern, or erratic behavior should be reported to the seller or distributor.

Regularly clean the burner surface with a soft, dry cloth. Be aware that the filament protrudes above the burner surface; avoid mechanical stress that could break it.

NetZero is a distributor of products designed and manufactured by Planika SP S O O. Warranties do not extend beyond the description on the face hereof and supplied manuals. Implied warranties of merchantability, fitness, and workmanship are excluded by NetZero.