APERA INSTRUMENTS PH60Z-WW Smart pH Meter for Wastewater, Suspensions, Emulsions, and other Dirty Liquid

User Manual

Introduction

Thank you for choosing Apera Instruments. The PH60Z-WW pH Meter with LabSen® 335 pH/temp. electrode is designed for measuring pH in wastewater, suspensions, emulsions, and other dirty liquids. It also performs well with general water solutions.

Please read this manual carefully before use to achieve the best results.

ATTENTION

Connecting with ZenTest® Mobile App

Download the latest ZenTest app from the Apple App Store or Google Play Store. Ensure your phone's Bluetooth is turned on. Open the ZenTest app, tap the [icon of a gear or settings symbol] icon in the upper right corner, and select your meter to connect. Do NOT select the 'Demo device'.

This user manual focuses on operating the meter via its keypad. For guides on using the ZenTest App for more functions, please refer to video tutorials accessible by scanning the QR code provided in the original document.

1. What's in the kit

The complete kit includes:

2. Keypad Functions

Short Press: Less than 2 seconds

Long Press: Greater than 2 seconds

[MEAS] Button

  1. Short press to turn on the tester; long press to turn off the tester.
  2. When turned off, long press to enter parameter settings.
  3. In measurement mode, short press to turn on the backlight.
  4. In calibration mode, short press to cancel calibration.

[MODE] Button

  1. In measurement mode, short press to switch between pH and mV measurement modes (ORP Sensor is sold separately).
  2. In parameter settings, short press to change parameters (unidirectional).

[CAL] Button

  1. Long press to enter calibration mode.
  2. In calibration mode, short press to confirm calibration.
  3. When the reading is locked (auto. HOLD on), short press to unlock.

3. Preparation Before Use

3.1 LabSen 335 Electrode Structure

The electrode features an 8-pin connector with a connector locking ring. It is housed in a storage vial with a vial locking ring. The electrode tip includes the junction and the pH glass membrane.

3.2 Electrode Preparation

  1. Pull out the battery insulation paper (if applicable).
  2. Loosen the storage vial locking ring by twisting it counterclockwise. Slowly pull out the electrode.
  3. Place the storage vial (containing soaking solution) upright in the center of the CalBox solution organizer to prevent spills.
  4. Rinse the electrode with pure water (preferably distilled or deionized water; RO water is an alternative). Blot dry the electrode with a Kimwipe or clean tissues to remove excess water. Avoid rubbing the glass membrane.
  5. Perform at least a 2-point calibration before first-time use. Refer to Section 4 for calibration details.

4. pH Calibration

4.1 How to Calibrate

  1. Short press the [MEAS] button to power on the meter.
  2. Pour pH buffer solutions into the CalBox. Dip the electrode into the pH 7.00 solution first, stir gently, and let it stand.
  3. Long press the [CAL] button to enter calibration mode. The screen will turn green. (Short press [MEAS] to quit calibration and return to measurement mode).
  4. Wait for the reading to stabilize (indicated by a stable icon on the screen). Then, short press the [CAL] button again to finish the first point calibration. Upon completion, the meter switches to measurement mode, and an icon indicating a successful 1-point calibration will appear at the bottom left.
  5. To calibrate the 2nd point, repeat steps 4.1.3 to 4.1.5 using the 4.00 pH calibration solution. Do NOT turn off the meter after the pH 7 calibration. If an icon indicating a successful 2-point calibration is displayed next to the measurement mode icon, the calibration is complete.
  6. If necessary (for target pH values > 8.00), calibrate the 3rd point with the 10.01 pH calibration solution, repeating steps 4.1.3 to 4.1.5. If icons indicating a successful 3-point calibration are displayed, the process is complete.

4.2 Notes About Calibration

4.2.3 Isothermal Measurement Principle

Automatic temperature compensation is not always sufficient for all pH measurement errors caused by temperature changes. For the most accurate measurement, calibrate the meter in a buffer solution at the same temperature as the sample solution.

4.2.4 Calibration Standards

The tester supports 1 to 3 points of automatic calibration and recognizes 5 types of pH standard solutions. The table below details calibration options:

Calibration USA Standard Series NIST Standard Series Icon Recommended Accuracy
1-point 7.00 pH 6.86 pH [M] ≥ 0.1 pH
2-point Option A: 1st pt: 7.00 pH, 2nd pt: 4.00 pH or 1.68 pH Option A: 1st pt: 6.86 pH, 2nd pt: 4.01 pH or 1.68 pH [L] [M] Range < 7.00 pH
Option B: 1st pt: 7.00 pH, 2nd pt: 10.01 pH or 12.45 pH Option B: 1st pt: 6.86 pH, 2nd pt: 9.18 pH or 12.45 pH [M] [H] Range > 7.00 pH
3-point 1st pt: 7.00 pH, 2nd pt: 4.00 or 1.68 pH, 3rd pt: 10.01 or 12.45 pH 1st pt: 6.86 pH, 2nd pt: 4.01 or 1.68 pH, 3rd pt: 9.18 or 12.45 pH [L] [M] [H] Range: 0 to 14.00 pH

4.3 How Often to Calibrate the Electrode?

Calibration frequency depends on sample type, electrode condition, and required accuracy. For high-accuracy measurements (≤ ±0.02pH), calibrate before each test. For general accuracy (≥ ±0.1 pH), calibrate every 1-2 weeks.

When the Electrode Must Be Re-calibrated:

5. pH Measurement

5.1 How to Take pH Measurement

  1. Short press the [MEAS] button to power on. Remove the storage sleeve and rinse the electrode in distilled/deionized water. Shake off excess water.
  2. The LabSen 246-5 pH electrode can measure samples as low as 60 µL using the included semi-micro container. Add your sample solution to the level where the electrode's junction (white spot) is submerged. Record the measured value after it stabilizes (indicated by a stable icon on the screen).
  3. Record the pH reading when it is stabilized (indicated by a stable icon on the screen).
  4. If necessary, activate the Auto-Hold function (refer to Section 8.3.3). The reading will lock automatically after being stable for over 10 seconds. Short press the [ENT] button to cancel Auto-Hold and continue measuring.

6. Electrode Cleaning

Meter accuracy depends on electrode cleanliness. Always rinse the electrode thoroughly with distilled or deionized water before and after each measurement. Shake off excess water or blot dry with a Kimwipe/lint-free cloth. Never rub the glass membrane, as this can cause static electricity and measurement errors.

For Tough Contaminants:

Type of Contamination Cleaning Agent Soaking Time
Lipophilic substances (e.g., oil and fat deposits) Home dish soap water 5 – 10 minutes
Proteins Apera Electrode Cleaning Solution (SKU: AI1166) 30 – 60 minutes
Inorganic coatings (e.g., hydrocarbons) Commercially available glass cleaning solutions 5 – 10 minutes
Hard, scale-type calcium deposits Apera Electrode Cleaning Solution (SKU: AI1166) 5 – 10 minutes
Alkaline coatings Apera Electrode Cleaning Solution (SKU: AI1166) 5 – 10 minutes
Acidic coatings 0.1M NaOH solution 5 – 10 minutes
Sulfide-containing substances Thiourea 30 – 60 minutes, leave until junction discoloration disappears.
Unknown substances Apera Electrode Cleaning Solution (SKU: AI1166) 30 – 60 minutes

Use a soft brush to clean contaminants. After cleaning, soak the pH electrode in 3M KCl solution for 12-24 hours for rehydration. Re-calibration is necessary before a new pH measurement.

7. Electrode Storage

  1. Add 3M KCl soaking solution to the electrode storage vial and store the electrode. Twist the vial locking ring tightly. Replace contaminated soaking solution. Replace soaking solution monthly as a guideline.
  2. White crystals on the storage vial are normal; they are from the 3M KCl solution crystallizing. Rinse them off and add new solution. This is not poisonous and does not affect electrode performance.
  3. NEVER store the electrode in pure water (tap, RO, distilled, or deionized), as it can damage the electrode. If this occurs, soak the electrode in 3M KCl solution overnight and re-calibrate before use.

8. Parameter Settings

8.1 Settings Menu

Parameter Parameter Setting Contents Code Factory Default
P1 Select pH buffer standard USA – NIST USA
P2 Low value measurement alarm setting 0 to 14.00pH 0 pH
P3 High value measurement alarm setting 0 to 14.00pH 14.00 pH
P4 Auto. Hold Off – On Off
P5 Select backlight Off – 1 – On 1
P6 Select temperature unit °C – °F °F
P7 Restore to factory default No – Yes No

8.2 Parameter Settings Operation

When the meter is off, long press [MEAS] to enter parameter settings. Short press [MODE] to cycle through P1-P7. Short press [CAL] to select a parameter (it will start flickering). Short press [MODE] to change the parameter. Short press [CAL] to confirm the change. Long press [MEAS] to return to measurement mode.

8.3 Parameter Setting Instruction

8.3.1 Standard pH Buffer Series (P1)

Choose between USA series and NIST series. The factory default is the USA series. Refer to Section 4.2 for details.

8.3.2 Alarm Function (P2&P3)

Example 1: Alarm for readings ≤ 3.20 pH

Set P2 to 3.20 pH and P3 to 14.00 pH. When a stable reading is less than 3.20 pH, the screen turns red to signal an alarm.

Example 2: Alarm for readings ≥ 8.60 pH

Set P3 to 8.60 pH and P2 to 0.00 pH. When a stable reading is greater than 8.60 pH, the screen turns red to signal an alarm.

Example 3: Alarm for readings ≤ 3.20 pH or ≥ 8.60 pH

Set P2 to 3.20 pH and P3 to 8.60 pH. When a stable reading is less than 3.20 pH or greater than 8.60 pH, the screen turns red to signal an alarm.

8.3.3 Auto-Hold (P4)

Select 'On' to activate Auto-Hold. When a reading is stable for over 10 seconds, the meter automatically locks the value, and the [HOLD] icon appears. Short press the [CAL] button to cancel Auto-Hold (the [HOLD] icon will disappear).

9. Technical Specifications (Instrument)

Parameter Value
pH Range -2.00 – 16.00 pH
Resolution 0.01 pH
Accuracy ±0.01 pH (±1 digit)
Calibration Points 1 – 3 points
Automatic Temperature Compensation (ATC) 0 – 50 °C (32 – 122 °F)
Temp. Measuring Range 0 – 50 °C (32 – 122 °F)
Resolution 0.1 °C
Accuracy ±0.5 °C
Screen 3-color LCD screen (Blue: Measurement; Green: Calibration; Red: Alarm)
Reading Lock [HOLD] icon appears on screen
Low-Voltage Warning [Battery symbol] flashing, reminder of battery replacement needed
Auto. Power-Off In 8 minutes without operation
Waterproof Rating IP67
Power DC3V, 4 x AAA alkaline batteries
Battery Life Operation up to 2000 hours
Dimension & Weight Tester: 40×40×178mm/133g; Case: 255×210×50mm/700g

10. Technical Specifications (Electrode)

Parameter Value
Measurement Range 0 – 14 pH
Temperature Range 0 to 80°C (32 to 176°F)
Reference System Long-life Reference System
Junction Open
Reference Electrolyte Polymer
Shaft Dimension 12*120mm
Membrane Impedance <250MΩ
Temperature Sensor 30KΩ NTC

11. Electrode Replacement

pH electrodes have a service life of 1-2 years, depending on usage and maintenance. Replacing the electrode every 1-2 years ensures optimal performance.

11.2 Disconnect the Old Electrode

Step 1: Loosen the connector ring to unlock the connection. Ensure the black rubber part is not twisted to prevent damage.

Step 2: Hold the connector ring and pull off the electrode directly.

11.3 Install the New Electrode

Step 1: Align the notch, hold the connector locking ring, and push the new electrode in directly.

Step 2: Tighten the connector ring to lock the connection.

After installing a new electrode, perform at least a 2-point calibration as described in Section 4.1.

11.5 pH Electrodes Compatible with the Meter for Other Applications

12. Battery Replacement

Install batteries following these steps. Ensure the '+' terminal of EACH battery faces UP. Incorrect battery installation can cause damage!

Battery Installation Steps:

  1. Loosen the pocket clip.
  2. Pull off the battery cap.
  3. Slide and unlock the battery compartment.
  4. Open the battery compartment.
  5. Insert the batteries (all '+' terminals facing UP).
  6. Press down the battery compartment.
  7. Slide and lock the battery compartment.
  8. Close the battery cap, ensuring it is tightly sealed with the O-ring to maintain the waterproof rating.

13. Self-Diagnosis Function

The meter provides self-diagnosis information for various error conditions:

Error Symbol Self-Diagnosis Information
Er1 The pH calibration solution cannot be recognized by the meter.
Er2 [CAL] button is pressed before measurement is fully stabilized.
Er3 During calibration, readings are unstable for over 3 minutes.
Er4 pH electrode offset out of range (<-60mV or >60mV).
Er5 pH electrode slope out of range (<85% or >110%).
Er6 The calibration reminder is triggered; it's time to perform a new pH calibration.

14. Troubleshooting Guide

Trouble Reason How to Fix
Calibration Error Incorrect calibration order (Er1) Always calibrate pH 7 first, then pH 4 or pH 10. Refer to Section 4.2.1.
Calibration solutions are in poor condition (Er1) Ensure calibration standard solutions are fresh, clean, and from a legitimate manufacturer.
Contaminated electrode (Er1) Thoroughly clean the electrode. Refer to Section 6.
Aged electrode (Er1) Replace the electrode.
Dried-out electrode (Er1) Soak in the soaking solution overnight to restore.
Reading is always slowly changing, won't stabilize. Electrode is not in full contact with solutions (Er1) Ensure the storage vial is removed and the electrode is fully immersed in the solution (above the junction).
Air bubbles around the sensor (Er1) Make a quick stir in the solution to remove air bubbles.
Pressing [CAL] too fast (Er2) Wait for the reading to be fully stabilized before pressing [CAL] to finish the calibration.
Contaminated electrode Thoroughly clean the electrode. Refer to Section 6.
Clogged junction Refer to Section 6.2 to thoroughly clean the junction.
Aged electrode Replace the electrode.
Testing low ionic strength solutions (e.g., distilled water and deionized water) Refer to Section 5.2.
Display similar readings in any solutions or stuck at 7.00 pH Broken electrode
  • If no physical damage is visible and it's within the 6-month electrode warranty, contact Apera Instruments for warranty fulfillment.
  • If there is visible damage, replace the electrode.
Instrument defect Contact Apera Instruments for warranty fulfillment.
Jumping Readings (generating random numbers) Electrode is not in full contact with solutions Ensure the storage vial is removed and the electrode is fully immersed in the solution (above the junction).
Air bubbles around the sensor Make a quick stir in the solution to remove air bubbles.
Calibration is successful, but measurement is not accurate Electrode is not properly connected or the connector is broken.
  • Check the electrode's connector; ensure it's not broken and is correctly connected. Refer to Section 11.3.
  • Screw on the connector cap to protect the connector when no electrode is connected.
Aged electrode Replace the electrode.
Air bubbles around the sensor Make a quick stir in the solution to remove air bubbles.
Wrong buffer standard is selected Match the buffer standard with the calibration buffers used by changing settings in P1.
Verstopftes Diaphragma Siehe Abschnitt 6.2 zur Reinigung des Diamphragmas.
Comparison with other meters, test strips, or drop tests
  • To compare with other meters, perform a 2-point calibration for all meters using the same standards, then measure a 3rd standard solution. The meter giving a more accurate reading in the 3rd standard solution is considered more accurate.
  • Test strips or drop tests' accuracy is not comparable to pH meters'.
Calibration solutions are in poor condition Ensure your calibration standard solutions are fresh, clean, and made by a legitimate manufacturer.
The electrode is not suitable for your test sample or testing environment Contact Apera Instruments to find the most appropriate electrode for your specific application.

15. Appendix

Function Comparison of PH60Z Meter and ZenTest® Mobile App

Functions PH60Z Meter ZenTest Mobile App
Display Basic digital display 1. Basic Mode: digital display + calibration info (with manual data logger available)
2. Dial Mode: see reading change with reading alarm range (with manual data logger available)
3. Graph Mode: see the trend of reading changes (with auto. data logger available)
4. Table Mode: see real time measurement data by every second (with auto. data logger available)
Calibration Press buttons to operate Operate on smartphone following graphic tutorial
Self-Diagnosis Er1 – Er6 icons Detailed problem analysis and solutions
Parameter Settings Press buttons to set up (except for P7) All parameters can be set up in Settings.
Reading Alarm The screen turns red when alarm triggered; cannot be setup. Alarm display in all measurement modes, and alarm range can be set up.
Data Management N/A Manual or Auto. Datalogger; notes can be added to saved data.
Data Output N/A Share data on your smartphone via email or other apps.

16. Warranty

Apera Instruments warrants this instrument to be free from defects in material and workmanship. Apera Instruments (Europe) GmbH agrees to repair or replace, free of charge, any malfunctioned or damaged product attributable to their responsibility for a period of TWO YEARS (SIX MONTHS for the probe) from the delivery date.

This limited warranty does NOT cover damages due to:

APERA INSTRUMENTS (Europe) GmbH
Wilhelm-Muthmann-Straße 18
42329 Wuppertal, Germany
Contact: info@aperainst.de
Website: www.aperainst.de
Tel. +49 202 51988998

Models: PH60Z-WW Smart pH Meter, PH60Z-WW, Smart pH Meter, pH Meter, Meter

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