Gutta Percha Obturation Device Instruction Manual

Thank you for purchasing the Fi-P Heating and Packing Instrument developed by Guilin Woodpecker Medical Instrument Co., Ltd., a high-tech enterprise specializing in the development, manufacturing, and sale of dental instruments. Woodpecker possesses an excellent Quality Control System. To ensure correct and safe operation, please read this Instruction Manual carefully before use. Safety requirements are classified based on the level of risk involved:

1 Product Introduction

1.1 Intended Use

This device is used to provide heat to the Work Tip, cut gutta-percha points, and soften and pressurize gutta-percha. The applied part is the Work Tip.

1.2 Diagram of Components and Control Buttons

The device includes the following components:

1) "ON/OFF" button:

Note: The Heating and Packing Instrument will automatically shut down if there is no operation for 10 minutes.

Under ON state, a short press of the "ON/OFF" button changes the preset temperature of the Work Tip. The preset temperatures cycle through 150°C → 180°C → 200°C → 230°C with each press, returning to 150°C after 230°C.

Figure 1 Preset temperature showing 150°C, 180°C, 200°C, 230°C with battery icons.

2) Heating button:

Under the ON state, connect the Work Tip and press the Heating button to start heating. Release the Heating button to stop heating, and the Work Tip temperature will fall.

Note: If the Heating button is held for more than 10 seconds, the device will stop heating. To continue heating, release and press the Heating button again.

3) Volume set:

After power-on, simultaneously press the “ON/OFF” button and the “Heating” button to enter the voice volume setting mode. Short press the "ON/OFF" button to select the desired voice volume. Short press the "Heating" button to exit the voice volume setting mode.

Figure 2a Low volume, Figure 2b Medium volume, Figure 2c High volume, each showing a speaker icon and 'VOL'.

4) Battery level:

The battery's actual power is displayed in real-time on the screen with five grids. One grid indicates low battery requiring charging. A blank space indicates very low battery requiring immediate charging.

Note: To prolong battery life, avoid letting the battery level reach the space status (completely no power) during normal use.

Warning: If the device has not been used for over a month, recharge the battery. If the device is not in use for an extended period, recharge it at least once a month to protect the battery. Prolonged periods in a low battery state or off the charging base will shorten the battery's service life.

5) Temperature Level:

The display screen shows the preset temperature value. Approximately 1 second after setting the temperature, the OLED screen displays the real-time temperature of the Work Tip. While heating, the temperature indicator also displays the current Work Tip temperature.

6) Charging base:

First, connect the power adapter plug to the power adapter (Figure 3). Then, connect the power adapter to the power connecting hole on the charging base (Figure 4) and plug into a standard socket. Place the Heating and Packing Instrument correctly on the charging base (Figure 5) to ensure the charging connector under the instrument connects to the charging base's output connector. When properly connected, the LED charging indicator on the base will be constantly lit. If the LED is flashing or not lit, check all cables.

The charging base has charging status indicators. When the instrument is not on the base, the indicator flashes yellow and green alternately. When charging, the yellow indicator is constantly on. When the battery is full, the yellow indicator turns off, and the green indicator stays on.

Notes: Charge the device immediately upon receipt. Ensure the battery is fully charged before use. A fully charged battery shows the highest level on the instrument's display screen. Recharging a depleted battery takes at least 2 hours and 30 minutes.

Figure 3 Installation of power adapter. Figure 4 Connection to power supply. Figure 5 Charging.

1.3 Device Includes

  1. Heating and Packing Instrument
  2. Charging base
  3. Power adapter with cord
  4. Work Tips (Models shown in Table 2)
  5. Work Tip Protector
  6. Instruction Manual
  7. Qualified Certification
  8. Warranty card
  9. Packing list
Table 2 Model of Work Tips
ModelWork Tip Size(mm)Taper
WP40040.400.04
WP45040.450.04
WP55060.550.06
WP55080.550.08

1.4 Introduction and Scope of Application

1.4.1 Features:

1.4.2 Scope of Application:

Used during the root canal obturation stage in endodontic treatment.

1.5 Product Specifications

Heating and Packing InstrumentCharging basePower adapter
Size23.8mm×158.3mm×23.8mm75.5mm×149.7mm×62.6mm
Weight80g195g167g

1.6 Technical Parameters

ClassificationClass II (AC/DC power adapter)
Optional preset temperatures150°C → 180°C → 200°C → 230°C
Time consumption for chargingAbout 2.5h
Power supplyInputAC100V-240V 50/60Hz
OutputDC15V/1.6A
Battery capacityChargeable battery 2000mAh
Heater Rating10W

1.7 Environmental Parameters

1.8 Storage and Transport

  1. Handle the device carefully and lightly, keeping it away from vibration. Store in a cool, dry, and ventilated place.
  2. Do not store the device with combustible, poisonous, caustic, or explosive materials.
  3. Store the device in a room with relative humidity of 10% ~ 93%, air pressure of 70kPa ~ 106kPa, and temperature between -20°C and +55°C.
  4. Avoid strong shock or vibration during transport. Handle with care.
  5. Do not mix the device with hazardous articles during transport.
  6. Avoid exposure to sun, rain, and snow during transport.

2 European Authorized Representative

EC REP MedNet EC-Rep GmbH, Borkstrasse 10, 48163 Muenster, Germany

3 Standard Icons

IconDescriptionIconDescription
SNProduct serial numberIcon for 'Follow Instructions for Use'Follow Instructions for Use
Icon for ManufacturerManufacturerIcon for Date of manufactureDate of manufacture
Icon for Type B applied partType B applied partIcon for Class II deviceClass II device
Icon for Power switchPower switchIPX0Ordinary equipment
Icon for Used indoor onlyUsed indoor onlyIcon for Caution, hot surfaceCaution, hot surface
134°C Icon for Can be autoclavedCan be autoclavedDC 15VDC 15V
CE0197CE marked productIcon for Device complies with WEEE directiveDevice complies with WEEE directive
Icon for Attention! Please refer to the accompanying documents.Attention! Please refer to the accompanying documents.Icon for Humidity limit for storage: 10% ~ 93%Humidity limit for storage: 10% ~ 93%
Icon for Atmospheric pressure for storage: 70kPa ~ 106kPaAtmospheric pressure for storage: 70kPa ~ 106kPaIcon for Temperature limit for storage: -20°C ~ +55°CTemperature limit for storage: -20°C ~ +55°C
ECREPAuthorised Representative in the EUROPEAN COMMUNITY

4 Contraindications

  1. People allergic to natural latex and metals (e.g., stainless steel, silver, copper) are forbidden to use this device.
  2. Patients with hemophilia are forbidden to use this device.
  3. Patients with heart pacemakers are forbidden to use this device.
  4. Dentists with heart pacemakers are forbidden to use this device.
  5. Patients with heart disease, pregnant women, and children should use the equipment with caution.

5 Installation and Disassembly Method of Accessories

5.1 Connection of Power Adapter

Connect the power adapter's output to the charging base and the input to a socket that meets the power adapter's standard. Follow the procedures in Figures 3, 4, and 5 for installation. (Note: Installation shown in Figure 3 was completed before delivery.)

5.2 Installation and Removal of Work Tip

  1. After turning off the power switch, pull the Work Tip directly off the Heating and Packing Instrument.
  2. Place the used Work Tip in a container for disinfection.
  3. Select the desired Work Tip and insert it into the Heating and Packing Instrument according to the usage instructions (Figure 6 and 7).
  4. Install the Work Tip Protector onto the Work Tip (Figure 8) to prevent scalding the patient's mouth during operation.
  5. If the Work Tip is not installed or has a poor connection while the device is ON, an error code will appear on the display screen (Figure 9).
Figure 6 Work Tip. Figure 7 Installation of Work Tip. Figure 8 Installation of Work Tip Protector. Figure 9 Error code.

5.3 Installation and Replacement of Battery

To replace the battery (Figure 10), rotate the battery barrel counterclockwise to remove the battery tube. Remove the old battery, insert a new one, and tighten the battery tube clockwise.

Warning: When removing the battery, do not unscrew the screw under the battery barrel (indicated by the arrow in Figure 10). Simply push the connector slightly inward to remove the battery. Improper replacement of lithium batteries can lead to unacceptable risks; therefore, replacement requires trained personnel.

Figure 10 Replacement of battery, showing battery removal.

6 Operation Method

  1. Select a suitable Work Tip based on the patient's condition and install it at a suitable angle.

Danger: Do not turn on the device while installing the Work Tip to prevent accidental burns from pressing the heating button.

  1. After pressing the “ON/OFF” button, the display screen of the Heating and Packing Instrument will light up, showing the preheating temperature and power status.
  2. Lightly press the temperature setting button to select the appropriate preheating temperature as indicated on the display screen.
  3. During operation, lightly press the heating button to heat up to the preset temperature. Soften and pressurize the gutta-percha with a steady, continuous motion, using a vertical pressurizer.

Note: The continuous heating time on gutta-percha should not exceed 4 seconds to avoid the risk of scalding.

  1. After operation, clean, disinfect, and sterilize the Work Tip as described in Chapter 9.

7 Charging Instruction

  1. Use the provided charging base. Connect the power adapter to the charging base, connect to the power supply, and then place the Heating and Packing Instrument correctly onto the charging base.
  2. The battery in this product has no memory and can be used or charged at any time.
  3. Before the first use, charge the device for at least 3 hours.

Warning: Only unplug the adapter to disconnect from the network power.

8 Safety Precautions

  1. Do not polish the Work Tip.
  2. Do not knock or scratch the Heating and Packing Instrument.
  3. Keep the heating pressurizer, Work Tip, etc., away from flammable and explosive materials when in use.
  4. Keep the device clean before and after operation. Disinfect the Work Tip and accessories before each use.
  5. Operate the product strictly in accordance with relevant medical authority specifications and regulations. Only trained doctors or technicians should operate this product.
  6. Do not install, remove, or replace the Work Tip while it is heating. Power off the device before replacing the Work Tip.
  7. Ensure the Work Tip is correctly installed to prevent it from falling off.
  8. If the Work Tip is bent or worn, it may cause uneven heating. Replace the Work Tip promptly according to clinical conditions.
  9. Turn off the power immediately after operation.

Woodpecker specializes in producing medical instruments. Woodpecker is responsible for safety only under the following conditions:

9 Cleaning, Disinfection, Sterilization and Maintenance

This section details the cleaning, disinfection, and sterilization of the Work Tip (referred to as "product").

Warnings:

9.1 Processing Limit

The product is designed for numerous sterilization cycles, using carefully selected materials. However, repeated preparation for use, thermal, and chemical stresses can cause aging. The maximum number of sterilizations for a Work Tip is 100. Maintain corresponding records for each cleaning and disinfection cycle.

9.2 Initial Processing

9.2.1 Processing Principles

Effective sterilization is only possible after thorough cleaning and disinfection. Ensure that only validated equipment and product-specific procedures are used for cleaning, disinfection, and sterilization, adhering to validated parameters for each cycle. Comply with applicable legal requirements and hygiene regulations of the hospital or clinic, including prion inactivation requirements.

9.2.2 Post-operative Treatment

Post-operative treatment must be performed immediately, no later than 30 minutes after the operation. The steps are:

  1. Turn off the Heating Handpiece and place it on the base to cool down to room temperature at the Work Tip.
  2. Use a cotton swab or clean soft cloth to remove any remaining Gutta-percha material from the Work Tip.
  3. Dry the product with a clean, soft cloth and place it in a clean tray.

9.2.3 Preparation Before Cleaning

Steps: Tools: tray, clean and dry soft cloth.

  1. Remove the Work Tip Protector from the handle and place it in a clean tray.
  2. Remove the Work Tip from the handle and place it in a clean tray.
  3. Wipe the Work Tip with a soft cloth until no dirt is visible on the surface. Dry it with a clean soft cloth and place it in a clean tray. Pure water can be used as a cleaning agent.

Notes:

9.3 Cleaning

Cleaning should be performed no later than 24 hours after the operation. Automated cleaning is recommended.

The cleaning procedure is as follows:

  1. Pre-wash with pure water at 25°C for 3 minutes.
  2. Clean with the recommended cleaning agent for 5 minutes (e.g., RUHOF ENDOZIME AW PLUS WITH APA, dilution ratio 1:270, temperature 25°C for 5 minutes).
  3. Rinse twice with pure water at 25°C for 1 minute each.

Notes:

9.4 Disinfection

Disinfection must be performed no later than 2 hours after cleaning. Automated disinfection is preferred if conditions permit. For thermal disinfection, the temperature is 93°C for 5 minutes, with an A0 value greater than 3000.

Cleaning and Disinfecting Steps using Washer-Disinfector:

  1. Carefully place the product into the disinfection basket. Secure the product if necessary; ensure products do not contact each other.
  2. Start the program.
  3. After the program finishes, remove the product from the washer-disinfector. Inspect (refer to "Inspection and Maintenance") and package (refer to "Packaging"). Dry the product if necessary (refer to "Drying").

The suitability of the product for effective cleaning and disinfection using these automated procedures has been verified by a certified facility.

Notes:

9.5 Drying

If your cleaning and disinfection process lacks an automatic drying function, dry the product after cleaning and disinfection.

Methods:

  1. Spread a clean white cloth on a flat surface. Place the product on the cloth and dry with filtered compressed air (max. pressure 3 bar) until no liquid is sprayed onto the cloth.
  2. Alternatively, dry in a medical drying cabinet or oven at 80°C~120°C for 15~40 minutes.

Notes:

9.6 Inspection and Maintenance

This section covers visual inspection of the product. Ensure there are no issues after inspection.

  1. Check the product for any remaining stains after cleaning/disinfection. If stains are present, repeat the entire process.
  2. Check the product for damage (smashed, detached, corroded). If damaged, it must be scrapped and not used further.
  3. If an accessory is damaged, replace it before use. The replacement accessory must be cleaned, disinfected, and dried.
  4. If the product has reached its specified usage limit, replace it promptly.

9.7 Packaging

Package the disinfected and dried product quickly in a medical sterilization bag or a sterile box.

Notes:

9.8 Sterilization

Use only the following steam sterilization procedures (fractional pre-vacuum procedure*). Other sterilization methods are not recommended.

  1. The steam sterilizer must comply with EN13060 or be certified according to EN 285 and EN ISO 17665.
  2. Sterilization time is 5 minutes at 134°C with a pressure of 2.0 bar ~ 2.3 bars.

The suitability of the product for effective steam sterilization has been verified by a testing laboratory.

Notes:

*Fractional pre-vacuum procedure = steam sterilization with repetitive pre-vacuum.

9.9 Storage

  1. Store in a clean, dry, ventilated, non-corrosive atmosphere with relative humidity of 10% to 93%, atmospheric pressure of 70KPa to 106KPa, and temperature of -20°C to +55°C.
  2. After sterilization, package the product in a medical sterilization bag or a clean sealing container and store in a special storage cabinet. The storage time should not exceed 7 days. Reprocess before use if exceeded.

Notes:

9.10 Transportation

  1. Prevent excessive shock and vibration during transportation; handle with care.
  2. Do not mix with dangerous goods during transportation.
  3. Avoid exposure to sun, rain, or snow during transportation.

9.11 Cleaning and Disinfection of Main Unit and Charging Base

Warnings: Do not clean the main unit and charging base with an ultrasound cleaning machine.

9.12 Daily Maintenance

  1. When the device is not in use, turn off the power and unplug the power supply plug.
  2. If the Heating and Packing Instrument remains in a low battery state for an extended period, its battery life will be shortened. Charge it promptly when the battery level is low.
  3. When the device is not in use, charge it for 1 hour once a month.

9.13 Repair of Device

This product contains no self-repairing spare parts. If any abnormality occurs, please contact the company for maintenance. Do not disassemble without authorization. With company consent, circuit diagrams, component part lists, descriptions, and calibration instructions can be provided to SERVICE PERSONNEL for repairs.

10 Troubleshooting

FaultCauseSolution
No indications, no response1. Inadequate battery power.
2. Battery is damaged.
3. Charging interface is short-circuited, causing the lithium battery to enter a protection state.
4. Heating and Packing Instrument is damaged.
1. Connect to power supply to charge. / Replace the battery.
2. Replace the battery.
3. Remove the short-circuiting substance, place the device in the charging base to charge, and the device should return to normal.
4. Contact local distributor or manufacturer.
Automatic shutdownIf there is no operation for 10 minutes, the device will automatically power off.Reboot
Work Tip works abnormally1. The Work Tip is damaged.
2. Malfunction of the main unit.
1. Replace the Work Tip.
2. Send to the repair center.
Charging failure after connecting to power supply1. The power supply is not correctly connected.
2. The power supply is damaged or the specification does not match.
3. Impurities on the contact thimble of the charging base.
1. Unplug and reconnect.
2. Replace the battery.
3. Wipe the thimble with alcohol, dry it, and reconnect.
The service time after each charging is shortenedThe battery ages and the battery capacity becomes smaller.Contact local distributor or manufacturer to buy new batteries for replacement.
OPEN code appears on display screen1. The Work Tip is damaged.
2. The Work Tip is not installed.
3. The Work Tip is not well installed.
1. Replace the Work Tip.
2. Install the Work Tip.
3. Unplug the Work Tip and reconnect.

If the problem persists, please contact your local dealer or the company.

11 After-Sales Service

If the device malfunctions due to quality issues after the sales date, the company is responsible for repairs during the warranty period. Refer to the Warranty Card for warranty period and scope.

12 Environment Protection

The device does not contain harmful ingredients and can be handled or disposed of according to local regulations.

Note:

13 EMC - Declaration of Conformity

The device has been tested and homologated according to EN 60601-1-2 for EMC. This does not guarantee immunity to electromagnetic interference. Avoid using the device in high electromagnetic environments.

Technical Description Concerning Electromagnetic Emission

Table 1: Declaration - electromagnetic emissions

Emissions testComplianceElectromagnetic environment - guidance
RF emissions CISPR 11Group 1The model Fi-P uses RF energy for its internal function. Its RF emissions are very low and unlikely to cause interference with nearby electronic equipment.
RF emissions CISPR11Class BThe model Fi-P is suitable for use in all establishments, including domestic ones and those connected to public low-voltage power supply networks.
Harmonic emissions IEC 61000-3-2Class A
Voltage fluctuations / flicker emissions IEC 61000-3-3Complies

Technical Description Concerning Electromagnetic Immunity

Table 2: Guidance & Declaration - electromagnetic immunity

Immunity testIEC 60601 test levelCompliance levelElectromagnetic environment - guidance
Electrostatic discharge (ESD) IEC 61000-4-2±8kV contact, ±2, ±4, ±8, ±15kV air±8kV contact, ±2, ±4, ±8, ±15kV airFloors should be wood, concrete, or ceramic tile. If floors are covered with synthetic material, relative humidity should be at least 30%.
Electrical fast transient/burst IEC 61000-4-4±2kV for power supply lines, ±1kV for Input/ output lines±2kV for power supply linesMains power quality should be that of a typical commercial or hospital environment.

Table 3: Guidance & Declaration - electromagnetic immunity concerning Conducted RF & Radiated RF

Immunity testIEC 60601 test levelCompliance levelElectromagnetic environment - guidance
Surge IEC 61000-4-5±0.5, ±1kV line to line, ±0.5, ±1, ±2kV line to earth±0.5, ±1kV line to line, ±0.5, ±1, ±2kV line to earthMains power quality should be that of a typical commercial or hospital environment.
Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11<5% UT (>95% dip in UT.) for 0.5 cycle, <5% UT (>95% dip in UT.) for 1 cycle, 70% UT (30% dip in UT) for 25 cycles, <5% UT (>95% dip in UT) for 250 cycles<5% UT (>95% dip in UT.) for 0.5 cycle, <5% UT (>95% dip in UT.) for 1 cycle, 70% UT (30% dip in UT) for 25 cycles, <5% UT (>95% dip in UT) for 250 cyclesMains power quality should be that of a typical commercial or hospital environment. If the user of the models Fi-P requires continued operation during power mains interruptions, it is recommended that the models Fi-P be powered from an uninterruptible power supply or a battery.
Power frequency (50/60 Hz) magnetic field IEC 61000-4-830A/m30A/mPower frequency magnetic fields should be at levels characteristic of a typical location in a typical commercial or hospital environment.

NOTE UT is the a.c. mains voltage prior to application of the test level.

Guidance & Declaration - electromagnetic immunity

The model Fi-P is intended for use in electromagnetic environments in which radiated RF disturbances are controlled. The customer or user of the model Fi-P can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the model Fi-P, as recommended below, according to the maximum output power of the communications equipment.

Rated maximum output power of transmitter WSeparation distance according to frequency of transmitter m
150kHz to 80MHz80MHz to 800MHz800MHz to 2.7GHz
0.01d=1.2×P1/2d=1.2×P1/2d=2.3×P1/2
0.10.120.120.23
10.380.380.73
101.21.22.3
1003.83.87.3
121223

For transmitters rated at a maximum output power not listed above, the recommended separation distance 'd' in meters (m) can be estimated using the equation applicable to the transmitter's frequency, where P is the maximum output power rating in watts (W) according to the transmitter manufacturer.

NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.

IEC 61000-4-6IEC 61000-4-6IEC 61000-4-3
Conducted RF3 Vrms6V
Conducted RF3 V/m
Radiated RF150 kHz to 80 MHz80 MHz to 2.7 GHzISM frequency band

Portable and mobile RF communications equipment should be used no closer to any part of the models Fi-P, including cables, than the recommended separation distance calculated from the equation applicable to the transmitter's frequency. Recommended separation distance d=1.2×P1/2, d=2×P1/2, d=1.2×P1/2 80 MHz to 800 MHz, d=2.3×P1/2 800 MHz to 2.7 GHz, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in meters (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey, should be less than the compliance level in each frequency range. Interference may occur in the vicinity of equipment marked with the following symbol: Symbol indicating potential interference.

NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.

NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.

a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the model Fi-P is used exceeds the applicable RF compliance level above, the model Fi-P should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the model Fi-P.

b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3V/m.

14 Statement

Woodpecker reserves the right to change the design of the equipment, the technique, fittings, instruction manual, and the content of the original packing list at any time without further notice. The pictures are for reference only. Final interpretation rights belong to Guilin Woodpecker Medical Instrument Co., Ltd.

Models: Fi-P, Gutta Percha Obturation Devices

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