Dymax BlueWave® MX-150 LED Spot-Curing Emitters User Guide
Introduction
This guide describes how to set up, use, and maintain BlueWave® MX-150 emitters safely and efficiently.
Intended Audience
This user guide is meant for experienced process engineers, technicians, and manufacturing personnel. If you are new to high-intensity LED light sources and do not understand the instructions, contact Dymax Application Engineering for answers to your questions before using the equipment.
Where to Get Help
Dymax Customer Support and Application Engineering teams are available by phone in the United States, Monday through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email Dymax at info@dymax.com. Contact information for additional Dymax locations can be found on the back cover of this user guide. For more information about this product, visit dymax.com.
Safety
WARNING! Under NO circumstances should the interconnect cable from the controller to the LED emitter be connected or disconnected while power to the unit is on. This procedure is usually called “hot swapping” and should not be performed as it could cause damage to the controller or the emitter. Always power down the equipment before disconnecting or connecting any of these devices.
WARNING! If you use this UV LED light source without first reading and understanding the information in the UV Light Safety Guide, SAF001, injury can result from exposure to high-intensity light. To reduce the risk of injury, please read and ensure you understand the information in that guide before assembling and operating the Dymax UV LED light source.
Specific Safety statements for this device:
This device falls under IEC 62471 Risk Group 3 for UVA and Blue Light Emissions:
WARNING. UV emitted from this product. Avoid eye and skin exposure to unshielded products.
WARNING. Possibly hazardous optical radiation emitted from this product. Do not look at operating lamp. Eye injury may result.
Product Overview
Description of BlueWave MX-150 Emitters
- When paired with a MX-series controller, BlueWave MX-150 emitters function as a high-intensity spot-curing system. The system can be set up in many configurations and can be used with a lightguide if needed.
- The BlueWave MX-150 emitter is air cooled using an axial fan.
- The BlueWave MX-150 emitter can be mounted using one of two hole-patterns in the housing body.
Figure 1. BlueWave MX-150 Emitter
The BlueWave MX-150 emitter is a compact, rectangular device with a light output at the top. It features the Dymax logo and product branding, including 'BlueWave MX-150' and 'RediCure™'. It has mounting holes and a connector for the interconnect cable.
Unpacking
Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately.
WARNING! Until the BlueWave® MX-150 emitter is attached to a controller via the interconnect cable it is susceptible to ESD damage, handle according to ESD standards using a ground strap and do not touch exposed connector pins.
The parts below are included in every package/order. If parts are missing from your order, contact your local Dymax representative or Dymax Customer Support to resolve the problem.
Parts Included
- BlueWave MX-150 LED Emitter Assembly
- 5-mm Lightguide Simulator
- User Guide
Installation
The BlueWave MX-150 emitter is part of a MX-series curing system and requires connection to a controller via an interconnect cable for proper operation.
Important Information
- Do not connect any components while power is applied.
- Mount the BlueWave MX-150 emitter to a rigid support, such as the emitter stand PN 42390, prior to connecting the interconnect cable to prevent handling damage.
- Always keep the LED area covered by a lightguide, rod lens, or lightguide simulator. Assure that FOD cannot flow into the LED area.
Mounting/Connections
- Each emitter has two sets of M3 x 0.5 mm holes that align with Dymax stands and holders.
- When connecting the emitter to the controller, ensure proper strain relief to prevent pinching or kinking of the interconnect cable.
- The cooling air intake on top of unit must be free flowing, do not cover.
- Exhausting air on sides must be given at least 1 mm (0.04") of clear space to obstructions for safe use.
Figure 2. Bluewave MX-150 Emitter Dimensions
The diagram shows the dimensions of the BlueWave MX-150 emitter. It is approximately 1.97" (5 cm) wide and deep, and 7.9" (20.06 cm) tall. It features mounting holes (2X M3 x 0.5) and various depth and height measurements for different parts of the unit.
Troubleshooting & Maintenance
| Problem | Possible Cause | Corrective Action |
|---|---|---|
| BlueWave MX-150 LED does not produce light | LED intensity adjustment set to 0% or too low | Increase LED intensity setting. |
| LED cycle time is set to 0 seconds | 0 Seconds sets manual mode and requires a trigger. | |
| Interlock is open | Verify interlock jumpers are in place. Verify PLC command structure for PLC mode. | |
| Interface cable connections loose or damaged | Check connections and condition of interface cable. | |
| Trigger setting not matched to input | Trigger setting on admin screen should match the desired input trigger channel. | |
| LED head is not connected to the correct port/channel | Verify that the head is connected to the desired port/channel. | |
| Lightguide not inserted | Ensure the lightguide simulator or any lightguides installed with the unit are fully seated into the Wolf connector. | |
| BlueWave MX-150 LED suddenly stops producing light | Over-temperature shutdown was triggered | Verify alarms. |
| Footswitch defective | Activate unit using the front control panel. Replace the footswitch if the unit operates from the front control panel. | |
| Interlock is open | Verify interlock jumpers are in place. Verify PLC command structure for PLC mode. | |
| BlueWave MX-150 LED provides only low-intensity light | LED intensity adjustment set to minimum | Increase LED intensity setting on admin settings or I/O input for PLC mode. |
| Contaminated/dirty lens optics | Clean the surface of the lens. |
Product Cleaning and Care
- Product cleaning is limited to wiping the outside of the product with a damp cloth. Do not soak. Isopropanol Alcohol or household cleaners may be used for cleaning the product.
- Keep the LED array free from dust and debris (FOD). Contamination can lead to loss of performance or failure. Protect the LED array by always keeping a light guide, rod lens, or light guide simulator installed.
- Do not insert tools or cleaning devices into the LED opening, and do not attempt to clean the LED array. Disruption from touching, and exposure to cleaning materials can damage the array.
- Do not use compressed air to remove particle debris inside the emitter as it may damage the LED array or the high-speed cooling fan.
Spare Parts
| Item | Part Number |
|---|---|
| 5-mm Lightguide Simulator | 36987 |
Compatible Devices
| Item | Part Number |
|---|---|
| Controllers | |
| BlueWave® MX 2-Channel Controller/Power Supply - Power Cord (Type G) | 43186 |
| BlueWave® MX 4-Channel Controller/Power Supply - Power Cord (Type G) | 43183 |
| Emitters | |
| BlueWave MX-150, VisiCure® (405 nm) | 42338 |
| BlueWave MX-150, PrimeCure® (385 nm) | 42337 |
| BlueWave MX-150, RediCure® (365 nm) | 42336 |
| BlueWave MX Series System Components | |
| Interconnect Cable Assembly - 12 Inches | 43453 |
| Interconnect Cable Assembly - 2 meter | 42287 |
| Interconnect Cable Assembly - 5 meter | 42889 |
| Extended Interconnect Cable - 10 meter* | 43010 |
| Extended Interconnect Cable - 20 meter* | 43011 |
| 5-mm Lightguide Simulator | 36987 |
| 5-mm x 1,000-mm Liquid Lightguide | 35102 |
| 3-mm x 1,000-mm Bifurcated Guide (5-mm Rod) | 37043 |
| Adjustable Focusing Lens | 41148 |
| Radiometer | |
| ACCU-CAL™ 50-LED Radiometer | 40505 |
| Stands | |
| Array Stand | 43070 |
| Single Emitter Mounting Stand | 42390 |
| Dual Emitter Mounting Bracket for MX Controller | 60868 |
| Personal Protection Equipment | |
| Three-Sided Acrylic Shield | 41395 |
| Protective Goggles — Green** | 35285 |
| Protective Goggles — Gray (standard model included with unit)** | 35286 |
| Face Shield** | 35186 |
* Intended for machine installations only. ** For data sheets related to these products, please refer to the manufacturer. (35285 – MCR Safety, TK112; 35286 – MCR Safety, 98150; 35186 – Oberon, 171AFR)
Specifications
| Property | Specification | ||
|---|---|---|---|
| Emitter | RediCure | PrimeCure | VisiCure |
| Output Frequency | 365 nm | 385 nm | 405 nm |
| Typical Intensity Output* | 24 W/cm² | 38 W/cm² | 36 W/cm² |
| Emitter Dimensions (W x D x H) | 1.97" x 1.97" x 7.9" [5 cm x 5 cm x 20.06 cm] | ||
| Weight | 1.4 lbs. [0.64 kg] | ||
| Unit Warranty | 1 year from purchase date | ||
| Operating Environment | 10 to 40°C (50°F to 104°F), 0-80% relative humidity, non-condensing | ||
* Measured using an ACCU-CAL™ 50-LED radiometer with a 5-mm lightguide at a distance of 0 mm.
Figure 3. BlueWave MX Series Spectral Output
This graph shows the normalized intensity of the BlueWave MX Series spectral output across different wavelengths. Three curves are displayed, representing RediCure (peaking around 365 nm), PrimeCure (peaking around 385 nm), and VisiCure (peaking around 405 nm).
Declaration of Conformity
Figure 4. Declaration of Conformity - CE
This section contains the EU Declaration of Conformity from Dymax Corporation, stating that the BlueWave® MX-150 LED Spot-Curing System / BlueWave® MX-150 LED Emitter complies with relevant EU Directives such as Electromagnetic Compatibility Directive, Low Voltage Directive, and RoHS Directive, and harmonized standards. It is signed by Robert Gallagher, Engineering Manager, Equipment, Dymax Corporation, dated 3/26/2025 in Torrington, CT.
Figure 5. Declaration of Conformity - UKCA
This section contains the UK Declaration of Conformity from Dymax Corporation, stating compliance with relevant UK Legislation including Electromagnetic Compatibility Regulations, Electrical Equipment Safety Regulations, and Restriction of Hazardous Substances regulations. It also lists applicable harmonized standards and is signed by Robert Gallagher, Engineering Manager, Equipment, Dymax Corporation, dated 4/26/2025 in Torrington, CT, USA.
Warranty
From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment.
IMPORTANT NOTE: DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES, EXPRESSED OR IMPLIED, DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX. THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION.
Index
A comprehensive index is provided, listing key terms and their corresponding page numbers for easy navigation. Topics include Cleaning, Compatible Devices, Components, Connections, Declaration of Conformity, Help, Installation, Maintenance, Mounting, Parts List, Product Overview, Safety, Spare Parts, Specifications, Spectral Output, Support, Troubleshooting, and Warranty.
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