JBC HDU Heavy Duty Control Unit

Product References

This manual corresponds to the following references:

• HDE-9UD (100V)
• HDE-1UD (120V)
• HDE-2UD (230V)

Packing List

The following items are included:

• HDU Heavy Duty Control Unit - 1 unit
• Power Cord - 1 unit (Ref. 0024077 (100V), 0023717 (120V), 0024080 (230V))
• Manual - 1 unit (Ref. 0028871)

Features

The HDU ensures high efficiency and increased performance on soldering applications that require a large heat amount.

• 2.8" Color TFT screen
• Connectors:
  • USB-A connector
  • Equipotential connection
  • USB-B connector
  • RJ12 connector for Robot or Smart Fume Extractors
  • Power Socket
• Controls:
  • Main Switch
  • Tilt the display for easier reading

Connection Examples

Heavy Duty Handle

This section illustrates the connection of the HDU Control Unit with a Heavy Duty Handle.

Components shown: HDU Control Unit, Stand Cable (Ref. 0024227), HDS Stand for T470 Heavy Duty Handles, T470F Thermal Insulator Grip HD Handle, C470 Cartridges.

The diagram shows the HDU unit connected via a stand cable to the HDS stand, which holds the T470F handle equipped with a C470 cartridge.

Nitrogen HD Handle

This section illustrates the connection of the HDU Control Unit with a Nitrogen HD Handle.

Components shown: HDU Control Unit, Handpiece N₂ Tube, T470N Nitrogen HD Handle, Module Cable (Ref. 0026830), Stand Cable (Ref. 0024227), DNS Stand for Nitrogen Handles, MNE Nitrogen Flow Regulator, GN Nitrogen Generator Module.

The diagram details the setup for nitrogen-assisted soldering, showing the HDU unit connected to the stand, which holds the T470N handle. It also illustrates the connection to the MNE Nitrogen Flow Regulator and GN Nitrogen Generator Module, indicating Nitrogen Gas Circuit and Electric Circuit lines. N₂ supply is shown coming from an external N₂ net or JBCs N₂ generator, with a pressure range of 3 to 6 bar (6 bar MAX).

Compatibility

Select the equipment that best suits your soldering or desoldering needs.

* HT470 works with two HDU Control Units.

HDU Work Screen

The HDU offers an intuitive user interface which provides quick access to station parameters. Default PIN: 0105.

The work screen displays:

• Status Bar: Includes volume indicator and current time (e.g., 19:29).
• Main Display: Shows the selected tool (e.g., T470), current temperature (e.g., 350°C), temperature levels (e.g., 250, 350, 400), power percentage (e.g., 45%), and port number (e.g., Port 1).
• Indicators: Power Indicator, 'Displayed if Temperature Levels are Activated'.
• Tool in use indicator.
• Navigation Controls: Buttons for <, ^, OK, >, v, an Information button (i), and a Power button (O).

Menu Options:

• Station: Set the station parameters.
• Peripherals: Set the peripheral links with the station ports.
• Tools: Set the tool parameters.
• Language: Choose the language from a list.
• Counters: Display the hours worked in each cycle.
• Reset: Restore station parameters to default values.

Troubleshooting information is available on the product page at www.jbctools.com.

Advanced Functionalities

• Graphics: Provides detailed real-time graphics of tip temperature and power delivery during solder joint formation for analysis. This aids in process adjustment and tip selection for optimal soldering quality.
• Profiles: A feature designed to avoid thermal shock when soldering sensitive components like Ceramic Chip components (e.g., MLCC). It allows control over the heating ramp-up rate to gradually increase component temperature through all phases of the soldering process. Up to 25 fully configurable soldering profiles can be stored.
• JBC Net: Enables users to manage their entire soldering process remotely and in real time. For more information, visit www.jbctools.com/webmanager.html.
• Files: Allows exporting graphics by inserting a USB flash drive into the USB-A connector to save the soldering process in CSV format.
• Update: Users can download the JBC Update File from www.jbctools.com/software.html and insert the USB flash drive with the file downloaded to the station for updates.

System Notifications

The following icons may be displayed on the screen's status bar:

• A USB flash drive is connected.
• Station software update. Press INFO to start the process.
• Station is controlled by a PC.
• ⚠️ Warning. Press INFO for failure description.
• Station is controlled by a robot.
• Error. Press INFO for failure description and the type of error and how to proceed.

Peripheral and Pedal Set Up

Peripheral Set Up

1. After connecting a module, enter the Peripherals Menu and select the port to join with the module.
2. Select the module from the list of peripheral connections. Connections are denoted as "a", "b", etc. (e.g., MNE_a, MNE_b).
3. Press Menu or Back to save changes.

The screen display shows the Peripherals menu with Port 1-T470, listing available modules like MNE_a or None.

Pedal Set Up

1. Enter the Peripherals Menu and select the port to join to the pedal.
2. Select the pedal from the list (e.g., PD_a, PD_b).
3. Set the pedal function (e.g., Sleep, Extractor/hibernation, or module switch) and the activating mode (pressed/released).

The screen display shows the Peripherals menu with Port 1-T470, listing available pedals like PD_a or PD_b. Another view shows settings for Function (e.g., Extractor), Mode (e.g., released), and Minimum time (e.g., 0 sec).

*NB: Settings can be applied inversely for continuous function.

USB Connector

Download the latest software to improve your soldering station at www.jbctools.com/software.html.

JBC Web Manager Lite

Manage and monitor multiple stations from your PC using JBCs Web Manager Lite. Data can be exported to another PC. Visit www.jbctools.com/manager.html for more information.

A diagram illustrates how any JBC station can connect via a USB Hub to a PC running JBC Manager Software.

Operation

The JBC Most Efficient Soldering System

This revolutionary technology recovers tip temperature extremely quickly, allowing users to work at lower temperatures and improve soldering quality. Sleep and Hibernation modes can increase tip life up to 5 times.

1. Work

When the tool is lifted from the stand, the tip heats up to the selected temperature. The screen displays current temperature, levels, power, and port.

Tools Menu: Set temperature limits, Select temperature levels.

2. Sleep

When the tool is in the stand, the temperature falls to the preset Sleep temperature. The screen indicates Sleep mode, actual temperature, and delay to hibernation.

Tools Menu: Set Sleep temperature, Set Sleep delay (from 0 to 9 min or no Sleep).

3. Hibernation

After longer periods of inactivity, power is cut off, and the tool cools down to room temperature. The screen indicates Hibernation mode and actual temperature.

Tools Menu: Set Hibernation delay (from 0 to 60 min or no hibernation).

Maintenance

Before carrying out maintenance or storage, always allow the equipment to cool.

• Clean the station screen with a glass cleaner or a damp cloth.
• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
• Maintain tip surface clean and tinned prior to storage to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
• Periodically check all cables and tubes.
• Replace a blown fuse:
  • 1. Pull off the fuse holder and remove the fuse. If necessary, use a tool to lever it off.
  • 2. Press the new fuse into the fuse holder and replace it in the station.
• Replace any defective or damaged pieces using original JBC spare parts only.
• Repairs should only be performed by a JBC authorized technical service.

Safety

⚠️ It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
• The power cord must be plugged into approved bases. Ensure it is properly grounded before use. When unplugging, hold the plug, not the wire.
• Do not work on electrically live parts.
• The tool should be placed in the stand when not in use to activate sleep mode. The soldering tip or nozzle, and the metal part of the tool and stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills, as heat can cause flammable products to ignite.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the fumes produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves to avoid personal harm.
• Utmost care must be taken with liquid tin waste, which can cause burns.
• This appliance can be used by children over the age of eight and persons with reduced physical, sensory, or mental capabilities or lack of experience, provided they have been given adequate supervision or instruction concerning its use and understand the hazards involved. Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Specifications

HDU Heavy Duty Control Unit

Complies with CE standards. ESD safe.

Warranty

JBC's 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse.

In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

Logos: CE, EAC, 10 (Recycling symbol).