Ozito Constant Pressure Pump
Model: CPP-801
Power: 800W
Type: Instruction Manual
Introduction
This Ozito Constant Pressure Pump (800W, Model CPP-801) is designed for pumping clean water in domestic applications for houses and gardens. It is ideal for providing water supply to laundries, toilets, and outdoor taps, suitable for garden watering and washing cars when used with a trigger nozzle and hose.
Specifications
| Specification | Value |
|---|---|
| Motor | 800W |
| Max. Flow Rate | 3,200 l/h |
| Max. Lift | 8m |
| Max. Head | 38m |
| Inlet & Outlet | 25.4mm (1" BSP) Female |
| Max. Delivery Pressure | 3.8 bar |
| Water Temp. | 1°C to 35°C |
| IP Rating | IPX4 |
| Weight | 8.4kg |
Website: ozito.com.au
What's in the Box
- 1 x Constant Pressure Pump
Know Your Product
The pump features the following components:
- 1. Suction inlet
- 2. Pressure gauge
- 3. Priming plug
- 4. Discharge outlet
- 5. Carry handle
- 6. Restart button
- 7. Indicator lights
- 8. Water drain plug
- 9. Mounting recesses
- 10. Base
A diagram illustrates these parts on the pump body.
Setup & Preparation
1. Setting Up
⚠️ WARNING! ENSURE THE PUMP IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.
Positioning the pump:
The pump must be placed on a horizontal, level surface capable of supporting its total weight when filled with water. Four mounting recesses are provided for fixing the base (bolts not supplied).
Note: The installation site should be well-ventilated and protected from the weather.
Note: When operating indoors, ensure there is a drain in the floor or a mechanism to prevent leakage.
An online manual is available via QR code scan.
2. Suction Inlet
Connecting to the suction inlet
1. Apply Teflon tape (not included) to threads for a watertight seal. Wind clockwise on fittings.
2. Remove the plastic protection cover from the suction inlet.
3. Insert a 1" male threaded hose adaptor (not included) and tighten firmly with a spanner (not included).
4. Securely attach the input hose or pipe (not included) to the adaptor. Ensure the hose/pipe diameter is compatible with your water source.
Note: The suction pipe should have a minimum internal diameter of 25.4mm (1"), be kink-resistant, and suitable for pump use. Ensure it is not restricted.
⚠️ WARNING! RISK OF INJURY! IF COMPONENTS ARE NOT COMPRESSION-PROOF OR ARE IMPROPERLY INSTALLED, THE PRESSURE LINE COULD BURST DURING OPERATION.
3. Discharge Outlet
Connecting to the discharge outlet
1. Apply Teflon tape (not included) to threads for a watertight seal. Wind clockwise on fittings.
2. Remove the plastic protection cover from the discharge outlet.
3. Insert a 1" male threaded hose adaptor (not included).
4. Securely attach the output hose or pipe (not included) to the adaptor. Ensure the hose/pipe diameter is compatible with your water discharge application.
Note: The discharge hose or pipe should have a minimum diameter of 19mm (3/4"). Ensure it is not restricted.
⚠️ WARNING! RISK OF INJURY! IF COMPONENTS ARE NOT COMPRESSION-PROOF OR ARE IMPROPERLY INSTALLED, THE PRESSURE LINE COULD BURST DURING OPERATION.
4. Operation
Priming the Pump
CAUTION: THE PUMP MUST BE FILLED WITH WATER AFTER EACH NEW CONNECTION OR IF WATER LOSS OR AIR INTAKE OCCURS. EXTENDED OPERATION WITHOUT REFILLING WILL DAMAGE THE PUMP!
Priming is necessary to purge air from the hose. Do not operate the pump without priming.
- Ensure the pump is switched off at the mains power.
- Remove the priming plug from the top of the pump housing by turning the screw counter-clockwise.
- Fill the pump completely with water. Ensure the pump and inlet pipe/hose are full. Replace the priming plug.
- Fully open any shut-off mechanisms (e.g., spray nozzles, valves) in the pressure line to allow air to escape freely.
- Switch the device on at the mains plug. Press the "Restart" button.
Note: The pump may take several minutes to fully prime.
6. When water runs out evenly, close any shut-off mechanisms in the pressure line. The pump will now pressurize and be ready for use.
⚠️ WARNING! THIS PRODUCT IS INTENDED FOR PUMPING WATER IN A HOME DOMESTIC APPLICATION. DO NOT USE IT FOR CORROSIVE, ABRASIVE, EXPLOSIVE OR DANGEROUS LIQUIDS.
Starting
Note: When the pump is fully primed and air is flushed out, it is ready to operate.
⚠️ WARNING! THIS PUMP MUST BE USED WITH A RESIDUAL CURRENT DEVICE WITH RATED RESIDUAL CURRENT OF 30MA OR LESS.
The pump and suction line must be connected and filled before starting.
- Plug in at the mains power.
- Press the "Restart" button.
- Fully open any shut-off mechanisms in the pressure line to allow air to escape.
- Check that water is coming out.
Note: If the pressure line is closed (e.g., a tap is shut off), the pump will build pressure and switch off. It will restart automatically when the line is opened.
If the motor does not start, or the pump does not build pressure, turn off the device and refer to the Troubleshooting section.
CAUTION: THE PUMP MUST NOT BE ALLOWED TO RUN DRY. SUFFICIENT WATER MUST BE ON HAND AT ALL TIMES.
⚠️ WARNING!: DANGER DUE TO ELECTRIC SHOCK! DO NOT OPERATE THE DEVICE IN WET SURROUNDINGS!
5. Operating the Pump
LED Display
'YELLOW Power on' LED solid: Power is supplied to the pump, but it is not currently running.
'YELLOW Power on' and 'GREEN Pump on' LEDs solid: Power is supplied, and the pump is running.
'YELLOW Power on', 'GREEN Pump on', and 'RED Failure' LEDs solid: Power is supplied, the pump motor is running, but flow is stalled. The pump will run for another 30 seconds to try and restore flow.
'YELLOW Power on' and 'RED Failure' LEDs solid: After 30 seconds of no flow, the pump motor turns off. This indicates a failure requiring correction (e.g., no water flow, air lock).
'YELLOW Power on' LED flashing: A downstream tap has been turned off, increasing pressure to the pump's maximum. The pump motor switches off and enters standby mode until the tap is opened.
Pressure Gauge
The pump features an inbuilt pressure gauge (0-6 bar) to help diagnose issues like leaks or lost pressure.
Cut-off pressure is 3.8 bar; cut-in pressure is approximately 1.5 bar.
Note: Cut-in/cut-out pressures are factory set and cannot be adjusted.
6. Installation
7. Recommended Setup
⚠️ WARNING! THE INPUT HOSE OR PIPE SHOULD BE LOW ENOUGH IN THE WATER TO ENSURE THAT IF THE WATER LEVEL FALLS, THE PUMP WILL NOT RUN DRY. ENSURE THIS IS CHECKED DURING OPERATION.
Positioning the hose or pipe:
Position the input hose or pipe to rise from the water source to the pump. Avoid positioning it higher than the pump to facilitate air bubble escape and priming.
The suction line should be as short as possible to maintain conveying capacity.
Note: A leaking hose or pipe will draw in air and prevent water draw.
Note: A non-return valve is recommended to prevent water running off when the pump is shut off.
Note: A suction in-line filter (minimum 3000 l/h flow rate, 150-250 micron mesh) is essential to protect the pump from sand and dirt. The Ozito PAPF-001 Pre-filter or equivalent is recommended.
⚠️ WARNING! TO ENSURE CORRECT PUMP OPERATION, A SUCTION IN-LINE FILTER MUST BE USED FOR A CLEAN WATER SUPPLY.
Diagrams illustrate recommended setups:
Connection with tank base above water pump
This setup shows a WATERTANK connected via SUCTION LINE, IN-LINE FILTER, GATE VALVE, UNION COUPLING, and NON-RETURN VALVE to the pump's SUCTION INLET, with the DISCHARGE OUTLET connected to a hose, all mounted on a FIRM BASE.
Connection with tank base below water pump
Similar to the above, but the WATERTANK is positioned lower than the pump, with the SUCTION LINE running upwards to the pump's SUCTION INLET, requiring careful consideration of pipe positioning.
Connection with tank base level with water pump
This setup shows the WATERTANK at the same level as the pump, with the SUCTION LINE running horizontally to the pump's SUCTION INLET.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Pump works but not pumping, red light illuminates | There is air in the pump head | Disconnect from power, open priming screw, and fill pump head with water. |
| The pump won't start | The suction pipe is blocked | Disconnect from power, clean the suction pipe. |
| The in-line filter is blocked | Clean the filter. | |
| The inlet and outlet are not connected correctly with pipe or hose | Connect inlet/outlet correctly, ensuring no leakage. | |
| Pump stops, yellow light off | Power not switched on | Check the mains voltage. The yellow light will illuminate when power is connected. |
| Restart button is not pressed | Press the "Restart" button once the yellow light is on. | |
| Pump stops, red light blinks | The mains power is disconnected | Check the mains power. |
| Pipe, hose, or pump leakage | Ensure there is no leakage. |
8. Maintenance
⚠️ WARNING! MAKE SURE THE PUMP IS DISCONNECTED FROM ELECTRIC POWER SUPPLY BEFORE PERFORMING MAINTENANCE.
⚠️ WARNING! MAKE SURE THE DEVICE AND CONNECTED ACCESSORIES ARE DEPRESSURIZED BEFORE CARRYING OUT ANY WORK.
Cleaning
Use a moist cloth to wipe the pump housing. Allow to dry thoroughly before storing in a dry, weather-protected location.
Storage
If frost is a danger, dismantle the device and accessories, clean them, and store in a frost-protected place.
Dismantle and store
- Disconnect the device from the mains supply.
- Fully open any shut-off mechanisms in the pressure line to allow air to escape.
- Completely empty the pump by unscrewing the water drain plug.
- Dismantle the suction and pressure lines from the device.
- Store the device in a frost-free room (at least 5°C).
9. Description of Symbols
| Symbol | Meaning | ||
|---|---|---|---|
| V | Volts | ||
| Hz | Hertz | ||
| Alternating current | W | Watts | |
| /min | Revolutions or reciprocation per minute | No load speed | |
| Hp | Horse power | °C | Degrees Celsius |
| p/hr | Per hour | kPa | Pressure rating (kilopascals) |
| bar | Pressure rating | L | Litres |
| F | Insulation class | PVC | Polyvinyl chloride |
| Regulator compliance mark | IPX4 | Ingress protection from water | |
| ⚠️ | Warning (Read instruction manual) |
10. Caring for the Environment
Power tools that are no longer usable should not be disposed of with household waste but recycled in an environmentally friendly way. Check with your local council for recycling advice. Recycling packaging reduces landfill and raw material use, and decreases pollution.
11. Spare Parts
Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.
For further information or parts not listed, visit www.ozito.com.au or contact Ozito Customer Service:
- Australia: 1800 069 486
- New Zealand: 0508 069 486
- Email: enquires@ozito.com.au
12. Safety Warnings
Electrical Safety
⚠️ WARNING! When using mains-powered tools, follow basic safety precautions to reduce risk of fire, electric shock, personal injury, and material damage.
Read and understand the manual before operating. The motor is designed for 230V/240V. Ensure your power supply matches the rating plate. The power outlet must be protected by a 30mA residual current device (RCD) or earth leakage circuit breaker. If the supply cord is damaged, it must be replaced by a qualified person.
General Power Tool Safety Warnings
⚠️ WARNING! Read all safety warnings and instructions. Failure to follow them may result in electric shock, fire, or serious injury.
1. Work area safety: Keep clean and well-lit. Do not operate in explosive atmospheres. Keep children and bystanders away.
2. Electrical safety: Use correct plugs and outlets. Avoid body contact with earthed surfaces. Do not expose to rain or wet conditions. Do not abuse the cord. Use outdoor-suitable extension cords. Use RCD-protected supply in damp locations.
3. Personal safety: Stay alert. Use personal protective equipment (eye protection). Prevent unintentional starting. Remove adjusting keys before operation. Maintain proper footing and balance. Dress properly; avoid loose clothing or jewellery.
4. Power tool use and care: Do not force the tool. Use the correct tool. Do not use if the switch is faulty. Disconnect from power before adjustments. Store out of reach of children. Maintain tools; repair if damaged. Keep cutting tools sharp. Use tools according to instructions.
5. Service: Have tools serviced by qualified persons using identical replacement parts. Replace damaged cords.
Pressure Pump Safety Warnings
⚠️ WARNING! This product is for pumping water in domestic applications only. Do not use for corrosive, abrasive, explosive, or dangerous liquids.
This product is not suitable for drinking water. It is not intended for use by persons with reduced physical, sensory, or mental capabilities unless supervised. Children should be supervised.
Ensure the pump is disconnected from mains power when installing. Do not install or operate in explosive or flammable environments. Do not operate without liquid or run dry.
⚠️ WARNING! The pump and pipework operate under pressure. Do not disconnect until internal pressure is released.
Avoid inserting hands into inlets/outlets when connected to power. Inspect the pump visually before use; do not use if cracked or damaged. The pump has a thermal protection overload switch; it will restart automatically after cooling. Do not use when people are in the water. Never work on the pump without disconnecting power. Prevent liquid pollution from lubricants.
IMPORTANT: Avoid inserting hands into the pump's inlet/outlet when connected to mains. Ensure electrical connections are made in dry areas and protected from inundation. Protect the plug and cable from heat, oil, or sharp edges. If the power cable is damaged, it must be replaced by a qualified electrician. For use in swimming pools or ponds, the device must be protected by a 30 mA RCD.
13. Warranty
To make a warranty claim, return the product to your nearest Bunnings Warehouse with your receipt. Call the customer service helpline before returning.
Australia: 1800 069 486
New Zealand: 0508 069 486
Have the model number and date of purchase ready for a speedy response.
The warranty benefits are in addition to your legal rights. Goods come with guarantees that cannot be excluded by law. You are entitled to a replacement or refund for a major failure and compensation for other reasonably foreseeable loss or damage. You are also entitled to repair or replacement if goods fail to be of acceptable quality and the failure is not major.
You are generally responsible for costs associated with a claim, but may claim additional direct losses from defective products by contacting customer service.
3 Year Replacement Warranty
Your product is guaranteed for 36 months from the original date of purchase. Defective products will be replaced according to warranty terms. Warranty excludes consumable parts like O-rings, bearings, and seals.
WARNING
The following actions will void the warranty:
- Operating on a supply voltage other than specified.
- Signs of damage or defects caused by abuse, accidents, or alterations.
- Failure to perform maintenance as per the instruction manual.
- Disassembly or tampering with the tool.
- Professional, industrial, or high-frequency use.
Ozito Australia/New Zealand (Head Office): 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
