Westinghouse iGen2750PRO Inverter Generator
Instruction Manual
Congratulations on Purchasing a Westinghouse Inverter Generator
Thank you for purchasing a Westinghouse inverter generator. It is a high-quality power product that will provide many years of safe and reliable service if properly operated and maintained.
[DANGER] This manual contains important instructions for operating the generator. For your safety and that of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions could cause you or others to be seriously hurt or killed. This manual should be considered a permanent part of the generator and should remain with it if resold.
For Your Records
Date of Purchase: ________________________________ Generator Model Number: Purchased From: ________________________________ Generator Serial Number: Purchase Receipt: Please retain your tax invoice or purchase receipt to ensure warranty coverage.
Disclaimers
All instructions, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of continuous product improvement, Westinghouse may modify information, illustrations or specifications without notice. Your generator may differ slightly from pictured models, including optional accessories.
All Rights Reserved
No part of this publication may be reproduced or used in any form without the written permission of Westinghouse Outdoor Power Equipment.
Updates
The latest Instruction Manual can be found under the Downloads tab on the Westinghouse website: www.westinghouseoutdoorpower.com.au
Safety
Safety Definitions
DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which, if not avoided, could cause damage to the generator, personal property or the environment, or cause the equipment to operate improperly.
NOTE: Indicates a procedure, practice or condition that should be followed for the generator to function as intended.
Safety Symbols
Symbol | Description | Symbol | Description |
---|---|---|---|
[Safety Alert] | Safety Alert Symbol | [Fire Hazard] | Fire Hazard |
[Asphyxiation Hazard] | Asphyxiation Hazard | [Lifting Hazard] | Lifting Hazard |
[Burn Hazard] | Burn Hazard | [Pinch-Point Hazard] | Pinch-Point Hazard |
[Burst / Pressure Hazard] | Burst / Pressure Hazard | [Don't Leave Tools Around] | Don't Leave Tools Around |
[Electrical Shock Hazard] | Electrical Shock Hazard | [Keep Away From Fire] | Keep Away From Fire |
[Explosion Hazard] | Explosion Hazard | [Keep Dry] | Keep Dry |
[Do Not Drop] | Do Not Drop | ||
[Do Not Dump] | Do Not Dump | ||
[Read Manufacturer's Instructions] | Read Manufacturer's Instructions | ||
[Wear Personal Protective Equipment (PPE)] | Wear Personal Protective Equipment (PPE) | ||
[Read Safety Messages Before Proceeding] | Read Safety Messages Before Proceeding | ||
[Please Recycle] | Please Recycle |
General Safety Rules
[DANGER] Never use the generator in wet or damp locations. Never expose it to rain, snow, water spray, or standing water. Protect it from hazardous weather conditions, as moisture or ice can cause short circuits or malfunctions.
[DANGER] Never operate the generator in an enclosed area due to carbon monoxide in exhaust. Operate only outdoors, away from windows, doors, and vents.
[DANGER] Never use or store the generator in areas exposed to rain, snow, or moisture. Never immerse it in water or any liquid.
[DANGER] Never place the generator near fire or expose it to extreme heat. Keep out of direct sunlight if safe to do so.
[WARNING] Generator voltage can cause death or serious injury.
- Never operate in rain or floodplains without proper precautions.
- Never use worn or damaged extension cords.
- Always have a licensed electrician connect the generator to fixed electrical installations.
- Never touch an operating generator if wet or with wet hands.
- Never operate in highly conductive areas (e.g., metal decking).
- Always use earthed extension cords and three-wire or double-insulated power tools.
- Never touch live terminals or bare wires while the generator is operating.
- Keep animals and children away from the generator at all times.
- Never operate if powered items overheat, output drops, sparks, flames, smoke are present, or receptacles are damaged.
- Never connect more than one generator or other electrical energy source concurrently to the same device, cord, or installation.
- Never use the generator to power medical support equipment.
- Always remove tools or service equipment before operating.
[WARNING] Petrol fuel and vapours are flammable and explosive.
- Always refuel outdoors in a well-ventilated area.
- Never remove the fuel cap while the engine is running.
- Turn the engine off and allow it to cool before refuelling.
- Only use unleaded petrol.
- Keep away from sparks, open flames, and ignition sources when refuelling.
- Never overfill the fuel tank; leave room for expansion.
[WARNING] Spilled fuel can ignite on hot surfaces. Wipe up spills immediately and allow the area to dry before operating.
- Wear eye protection while refuelling.
- Never use fuel as a cleaning agent.
- Store fuel containers in a well-ventilated area away from combustibles or ignition sources.
- Check for fuel leaks after refuelling; never operate if a leak is discovered.
- Equip the operating area with appropriate fire extinguishers.
[WARNING] Never operate in a hazardous location where flammable or explosive fumes, gas, or dust may be present.
[WARNING] Never operate in a confined area where exhaust gases, smoke, or fumes could reach dangerous concentrations.
[WARNING] Exercise reasonable care for your safety and the safety of others. Obey all safety rules and instructions. Use good judgment and common sense.
[CAUTION] Always keep the generator upright and protected from impact or excessive vibration during transport.
[NOTICE] Never modify the generator. Never operate if it vibrates excessively, the engine speed changes greatly, or the engine misfires often. Always disconnect or switch off electric tools or appliances before starting.
Safety Labels
Diagram showing various safety labels including DANGER, WARNING, and symbols for hot surfaces, read manual, unleaded petrol.
Unpack
Unpack the Generator
[WARNING] Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. Avoid cutting on or near staples to prevent personal injury.
- Carefully cut the packing tape on the carton.
- Fold back top flaps to reveal the upper packing tray.
- Remove and save the instruction manual, oil bottle, oil funnel, and spark plug socket wrench.
- Remove and discard the upper packing tray.
- Unfold the top of the plastic bag enclosing the generator.
- Lift the generator out of the plastic bag and carton.
- Recycle or dispose of packaging materials properly.
Included Accessories
Check accessories against Figure 2. Contact your local Westinghouse dealer if any parts are missing.
- A. Bottle of SAE 10W-30 Engine Oil (350 mL)
- B. Spark Plug Socket Wrench
- C. Double-Ended Screwdriver
- D. Oil Funnel
- E. Instruction Manual
Illustration of included accessories: A. Bottle of SAE 10W-30 Engine Oil, B. Spark Plug Socket Wrench, C. Double-Ended Screwdriver, D. Oil Funnel, E. Instruction Manual.
Features
Main Generator Components
Diagram labeling main generator components: 1. Carry Handle, 2. Fuel Cap and Vent, 3. Control Panel, 4. LED Panel Lights, 5. Inlet Ventilation Grille, 6. LHS Maintenance Access Cover, 7. LHS Access Cover Lock, 8. Engine Control Switch, 9. Recoil Starter Handle, 10. Device Charging Tray (Non-Magnetic), 11. Muffler Access Cover, 12. Exhaust Pipe, 13. Outlet Ventilation Grille, 14. RHS Access Cover Lock, 15. RHS Maintenance Access Cover, 16. Spark Plug Access Cover.
Control Panel Features
Diagram labeling control panel features: 1. Low Oil Alarm, 2. Panel Lights Switch, 3. RCD Safety Switch, 4. LED Panel Lights, 5. Frame Terminal, 6. ECO Throttle Switch, 7. 240-Volt AC, 15-Amp IP66 Outlet with Cover, 8. Generator Reset Button, 9. Data Center, 10. Output Indicator, 11. Overload Alarm.
- 1. Low Oil Alarm: Red warning light illuminates, engine shuts down if oil is too low. Add oil to the correct level before restarting.
- 2. Panel Lights Switch: Illuminates lights on the control panel for low light conditions.
- 3. Residual Current Device (RCD) Safety Switch: Monitors earth leakage current; trips to disconnect supply if imbalance detected.
- 4. LED Panel Lights: Can be switched on to illuminate the control panel for convenience and safety.
- 5. Frame Terminal: Used by a licensed electrician to earth the generator.
- 6. ECO Throttle Switch: Minimizes fuel consumption and noise by adjusting engine speed to load. Use after engine reaches normal operating temperature. Switch OFF for starting large inductive loads.
- 7. 240-Volt AC, 15-Amp IP66 Outlet: For connecting electrical devices.
- 8. Generator Reset Button: Resets overload protection.
- 9. Data Center: Displays output voltage, frequency, and run time.
- 10. Output Indicator: Green light illuminates when the engine is running and AC output is available.
- 11. Overload Alarm: Red light illuminates if output is overloaded or short-circuited. Reduce load or rectify fault.
Operation
Prepare for Operation
Location Selection
Verify the following for safe operation:
- Generator is outdoors and well-ventilated.
- Location is a level and solid surface.
- Location is at least 1.8 m away from buildings, equipment, or combustible material.
- If near a building, it is not near windows, doors, or vents.
[DANGER] Generator exhaust contains carbon monoxide, a colorless and odorless poison, which can cause death in minutes if used indoors.
[NOTICE] Operate only on a solid, level surface. Loose material like sand or grass clippings can ingest debris, blocking vents or air intake.
[NOTICE] Never operate or store the generator in wet conditions (rain, snow, moisture). Always operate or store on a dry surface.
The generator's output is potentially lethal and should not be connected to a fixed electrical installation except by a licensed person.
[WARNING] Operating on a non-level surface can cause tipping, fuel/oil spills, and potential ignition.
[NOTICE] Keep the generator upright during handling, operation, storage, and transport to prevent damage.
[NOTICE] It is recommended to have no connected loads before starting. Unplug devices or switch them off.
Use convenient locations for extension cords, avoiding long cords and potential damage.
Earthing the generator: The equipotential bonding system should not be connected to the general mass of earth through a separate earth electrode. Consult AS/NZS 3010:2017 or a licensed electrician.
Ambient Conditions
Designed for temperatures from -5 to +40°C and altitudes up to 1,000 m.
Operate in shade to prevent additional heat load from solar radiation.
Power output decreases approximately 3.5% for every 300 m increase in altitude due to lower atmospheric pressure.
Application and Duty Cycle
Westinghouse iGen generators are portable, air-cooled, petrol-driven units for independent power supply. Ideal for backup power during mains failure or remote area use (camping, caravanning, field work).
Connect devices via plug and socket-outlet. RCD safety switch models offer enhanced protection.
Connection to fixed electrical installations requires a licensed electrician.
NOTE: RCD safety switch models are not suitable for fixed electrical installation connections due to MEN design causing continuous RCD tripping.
Add Initial Engine Oil
[NOTICE] The generator ships without engine oil. Adding oil before starting is crucial to prevent internal engine damage.
[NOTICE] The generator has a low oil shutdown switch. The engine will stop automatically if oil is too low and cannot be restarted until oil is refilled.
NOTE: The generator is functionally tested and may contain minimal residual oil. Additional oil is required. Do not overfill.
You must add engine oil before the first use. Refer to "Check Engine Oil" and "Add Engine Oil" sections.
Add Fuel
[WARNING] Never refuel while the engine is running. Turn the engine control switch to OFF before refuelling.
[CAUTION] Avoid prolonged skin contact with fuel and inhalation of fuel vapours.
[NOTICE] Do not overfill the fuel tank; spilled fuel may damage plastic parts.
Check fuel level visually with the generator off and stationary. Always fill the tank before operating.
Required Fuel: Use unleaded petrol with an octane rating of 91 or higher and ethanol content not greater than 10%. Unleaded petrol (RON 91) or premium unleaded petrol (RON 95 or 98) is preferred over ethanol blends like E10.
Fuel Tank Filling Steps:
- Clean the area around the fuel cap.
- Turn the fuel cap vent clockwise to the ON position (Figure 5).
- Unscrew the fuel cap anticlockwise.
- Slowly add fuel, being careful not to overfill. The level should not exceed the red ring inside the fuel strainer (Figure 6).
- Screw the fuel cap clockwise.
- Turn the fuel cap vent anticlockwise to the OFF position.
Start the Generator
Before starting, ensure:
- Generator is in a proper location.
- All loads are disconnected or switched off.
- ECO throttle control switch is in the OFF position.
NOTE: Yellow markings identify primary user touch points for starting.
Starting Procedure:
- Turn the fuel cap vent clockwise to ON (Figure 5).
- For a cold engine, turn the engine control switch to CHOKE (Figure 7). For a warm engine, turn to ON.
- Hold the generator down with one hand. Grasp the recoil starter handle with the other. Pull slowly until resistance is felt, then pull briskly away from the generator (Figure 8). Do not let the handle snap back; return it gently. Prevent the starter cord from rubbing against other parts.
- As the engine warms up, turn the engine control switch clockwise to ON.
- Connect electrical cords or devices to the 240-Volt AC outlet.
Stop the Generator
Normal Operation
- Turn off or unplug all electrical cords/devices from the 240-Volt AC receptacle.
- Allow the generator to run unloaded for at least one minute to cool and stabilize.
- Turn the engine control switch clockwise to OFF.
- Turn the fuel cap vent anticlockwise to OFF.
During An Emergency
For quick shutdown, follow Step 3 above rapidly.
ECO Throttle Control
To activate ECO mode: Push switch to ON (Figure 9) for small resistive loads (e.g., computer, light). Engine speed minimizes, reducing fuel consumption and noise.
To deactivate ECO mode: Push switch to OFF for large inductive loads (e.g., air conditioner, pump). Engine speed remains higher for maximum starting power.
Overload Reset
An overload or short circuit trips the overload protection, disconnecting AC output. The overload alarm light turns red, and the output indicator light turns off.
To restore AC output:
- Turn off or unplug all electrical devices/cords from the 240-Volt AC receptacle.
- Press the generator reset button until the overload alarm light goes off and the output ready light is green.
- Check that electrical loads do not exceed generator capacity or have a licensed electrician rectify any fault causing a short circuit.
- Reconnect devices/cords and turn on electrical loads as required.
Residual Current Device (RCD)
Test the RCD using the press button method before connecting equipment and daily during use.
- Turn off or unplug all electrical devices/cords from the 240-Volt AC receptacle.
- Start the generator.
- Unscrew and lift the RCD cover.
- Press the TEST button (Figure 10, A) to confirm the RCD trips promptly.
- Reset the RCD to ON (Figure 10, B).
- Reconnect devices/cords and turn on electrical loads.
Connecting Electrical Loads
The generator powers 240-Volt AC, 50 Hz, single-phase devices. Follow standard safety precautions.
240-Volt AC Loads
Connect devices directly or via extension cords to the 240-Volt AC outlet(s). Lift the spring-loaded cover for access.
Devices use three-pin (spade) 10 Ampere or 15 Ampere plugs (Figure 11). Some double-insulated devices may have a two-pin 10 A plug without an earth pin.
Illustration of 240-Volt AC plugs: A - 15 Ampere, B - 10 Ampere.
[NOTICE] Do not connect devices that will severely overload the 15 Amp outlet, as this may damage the generator or device.
Refer to "240-Volt AC Extension Cords" for selection and use details.
Power Output and Demand
Generator power limits:
- Total 240-Volt AC generating capacity/power output.
- Electric current/power output capacity of each individual 240-Volt AC outlet.
The generator's total power output (running and starting power) is listed in Specifications.
[NOTICE] Do not overload the 240-Volt AC circuit beyond its rated capacity. This can damage the generator or connected devices.
Avoid running the generator completely unloaded for extended periods, as this can damage the engine. Operate with at least one-third of its rated 240-Volt AC power output.
Devices have running power demand (continuous load) and starting power demand (momentary surge, up to seven times running power, especially for motors). Calculate Watts by Voltage x Amps (e.g., 240V x 6A = 1440W).
Resistive devices (bulbs, toasters) have the same starting and running power demand.
For motor-driven devices, estimate starting power demand: 1.2x for small devices, 3.5x for larger ones.
To prevent overloading:
- Sum the running power demand of all connected devices. This total must not exceed the generator's specified running power output.
- For the largest motor-driven device, use its starting power demand instead of its running power demand. This total must not exceed the generator's specified starting power output.
- The total running power demand for devices connected to any single outlet must not exceed the generator's running power output or the outlet's capacity, whichever is lower.
These are approximations. Err on the conservative side. Assume 10A plug devices have up to 2400W running demand, and 15A plugs up to 3600W, then apply starting power multipliers if applicable.
Trial devices to ensure satisfactory performance.
240-Volt AC Extension Cords
Connect devices directly to the generator's outlet whenever possible for best electricity quality.
If extension cords are necessary:
- Locate the generator conveniently, avoid long cords that can be damaged by traffic.
- Use the shortest possible cord to minimize voltage drop.
- Use only a single cord; do not join multiple cords.
- Use extra heavy duty 15 A extension cords with 3-core cable (at least 1.5 mm² conductor size) and 15 A plugs/sockets. A 15 A plug won't fit a standard 10 A socket.
- 1.5 mm² or 2.5 mm² cords should not exceed 25 m or 40 m length, respectively (per AS/NZS 3199:2020).
- [NOTICE] Do not use 2-pin cords; they lack the earth connection provided by 3-pin cords.
- Do not use cords with visible damage.
- Do not use rolled-up or knotted cords, as they may overheat.
- Periodically check the cord's earthing continuity.
Charge External 12 Volt Battery
Use a proprietary mains-powered 12 Volt battery charger connected to the generator's 240-Volt AC outlets.
[DANGER] Wet cell batteries produce explosive hydrogen gas during charging. Ensure charging occurs in a well-ventilated area away from ignition sources. Sulfuric acid in electrolyte can cause severe burns; wear protective glasses, clothing, and gloves. Flush spills with water.
Charging Procedure:
- Prepare battery (remove vent caps, add demineralised/distilled water if user-maintainable).
- Connect charger's positive (+) clip (red) to battery's positive (+) terminal.
- Connect charger's negative (-) clip (black) to battery's negative (-) terminal.
- Start the generator.
- Make any necessary charger adjustments per its instructions.
- Plug charger into generator's 240-Volt AC outlet and switch charger ON. Keep battery away from generator due to gas hazard.
- Monitor battery; stop charging if it gets hot or electrolyte boils.
- Monitor charger per its instructions and switch off when indicated.
- Switch charger OFF and unplug its power cord from the generator.
- Stop the generator unless powering other devices.
- Disconnect charger's negative (-) clip from battery.
- Disconnect charger's positive (+) clip from battery.
- Refit battery vent caps if applicable.
Clean the Generator
Keep the generator clean and dry for reliable operation. Check each time before use.
Use a damp cloth with mild detergent and warm water, wrung out. Wipe surfaces clean, then rinse with a clean damp cloth and wring out. Dry with a dry cloth. Do not use abrasive or solvent cleaners.
A soft brush or vacuum cleaner can remove dirt/mud. Low-pressure compressed air can blow off dirt/dust.
Ensure ventilation grilles are clean to prevent overheating.
[NOTICE] NEVER use a water hose or pressure washer to clean the generator. Water can damage fuel/electric systems and cause electric shock.
Transport the Generator
Stop the generator. Turn fuel control switch and fuel cap vent to OFF before transporting.
Keep the unit level to minimize fuel leakage. Drain fuel if practicable (see "Drain the Fuel").
Allow the unit to cool down before loading onto a transport vehicle.
Use only the fixed handle to lift or secure the unit. Do not use other components.
[CAUTION] Do not up-end the generator or place it on its side or upside down, as fuel or oil may leak and create a hazard.
Maintenance
Maintenance Precautions
[WARNING] Avoid accidental starting during maintenance by removing the spark plug boot and disconnecting the battery.
Allow hot components to cool before performing maintenance.
Internal pressure can build in the crankcase. Removing the oil fill plug while hot can cause hot oil spray. Allow oil to cool before removing the plug.
[WARNING] Always perform maintenance in a well-ventilated area. Fuel and vapours are flammable.
[CAUTION] Avoid skin contact with engine oil or fuel. Prolonged contact can be harmful and may cause skin cancer. Use protective measures and wash exposed skin with soap and water.
Maintenance Schedule
[WARNING] Failure to perform periodic maintenance can cause malfunction, death, or serious injury.
[NOTICE] Periodic maintenance intervals vary by operating conditions. Severe conditions require more frequent maintenance. Intervals are minimum guidelines. Use only genuine Westinghouse spare parts.
Table 1 outlines basic maintenance tasks for owner performance. Table 2 covers more complex tasks for qualified mechanics.
Table 1: Basic Maintenance Schedule - Owner Performed
Maintenance Item | Before Every Use | After First 20 Hours or First Month * | After 50 Hours or Every 3 Months * | After 100 Hours or Every 6 Months * | After 250 Hours or Every Year * |
---|---|---|---|---|---|
Engine Oil | Check / Add | Change | Change | ||
Air Filter | Clean ^ | ||||
Fuel Strainer | Clean | ||||
Spark Plug | Check / Clean | Replace | |||
Spark Arrestor | Clean | ||||
Exterior Surfaces | Check / Clean | ||||
RCD Safety Switch | Test |
* Whichever occurs first. ^ Service more frequently in dusty conditions.
Table 2: Advanced Maintenance Schedule - Authorised Westinghouse Service Dealer Performed
Maintenance Item | After 250 Hours or Every Year* | After 500 Hours or Every 2 Years* |
---|---|---|
Fuel Filter | Replace | |
Valve Clearance | Check / Adjust |
* Whichever occurs first.
Engine Oil Specification
Use premium quality 4-stroke engine oil with API Service Classification SF or higher. SAE 10W-30 multigrade viscosity is suitable for temperatures up to 40°C.
NEVER use 2-stroke engine oil.
Mineral, semi-synthetic, or fully synthetic oils may be used, but do not mix types. The original oil is SAE 10W-30 mineral type.
Before Any Maintenance
- Stop engine if running.
- Let engine cool for several minutes.
- Move generator to a flat, level surface at a comfortable working height.
Access for Maintenance
Access Right Hand Side
Remove the RHS access cover to access engine oil, air filter, and carburetor.
Tools required: None.
- Turn RHS access cover lock anticlockwise to unlock (Figure 12).
- Grip and pull away RHS access cover tab to open and remove (Figure 13).
Access Left Hand Side
Remove the LHS access cover for non-routine repair.
Tools required: None.
- Turn LHS access cover lock clockwise to unlock (Figure 14).
- Grip and pull away LHS access cover tab to open and remove (Figure 15).
Muffler Access Cover
Use a Phillips head screwdriver to remove four screws. Grip and pull away the bottom edge to open and remove the cover (Figure 16).
Engine Oil
Check Engine Oil
[NOTICE] Always maintain proper engine oil level to prevent engine damage. Use only specified engine oil.
Tools required: None.
Check oil level before every use on a flat surface.
- Remove RHS access cover.
- Clean around the oil fill plug.
- Unscrew and remove the oil fill plug.
- Clean the oil fill plug and re-seat it in the hole.
- Remove the oil fill plug and verify oil level on the dipstick is at or near the high-level mark. Add oil if necessary.
- Reinstall the oil fill plug.
- Fit the RHS access cover and secure the lock knob.
Add Engine Oil
Tools required: None.
- Remove RHS access cover.
- Clean around the oil fill plug.
- Remove the oil fill plug.
- Select correct engine oil as per "ENGINE OIL SPECIFICATION".
- Screw oil funnel into the fill plug hole and slowly add oil (Figure 19). Check level periodically to avoid overfilling.
- Continue adding oil until the correct level is reached. The oil level should be at the bottom lip of the filler neck. If it flows out, it is too full.
- Unscrew funnel and reinstall oil fill plug and access cover.
Change Engine Oil
Change oil according to maintenance schedule intervals. Change more frequently in extreme dirty/dusty conditions or hot weather.
NOTE: Change oil while the engine is warm (not hot) for quicker, more thorough draining. Contact with hot lubricant can cause burns.
Tools required: None.
- Remove RHS access cover.
- Place oil pan under the oil fill plug.
- Clean around the oil fill plug.
- Remove the oil fill plug.
- Screw oil funnel into the fill plug hole and tilt generator to drain oil into a container (Figure 20).
- Allow oil to drain completely.
- Remove funnel and replace cap.
- Fill crankcase with new oil per "Add Engine Oil" steps.
An oil extractor vacuum pump can also be used via the oil fill plug hole.
[NOTICE] Never dispose of used engine oil into sewers, on the ground, or into waterways. Dispose of hazardous materials responsibly at authorized facilities.
Air Filter
Clean the Air Filter
Tools required: None.
Clean the air filter after every 50 hours of use or 3 months, or more frequently in dusty environments.
- Remove RHS access cover.
- Remove air filter cover by undoing the central fixing screw (Figure 21).
- Clean the air filter cover with a rag.
- Remove the foam air filter element, noting its shape and orientation (Figure 22). It must be reinstalled in the same position.
- Wash the filter element in a solution of household detergent and warm water or non-flammable solvent. Squeeze gently to clean. Remove and squeeze out excess liquid.
[NOTICE] Do not twist or tear the air filter element. Squeeze gently. Replace if damaged.
[WARNING] Never use fuel or flammable solvents to clean the air filter. Use only household detergent and warm water or a non-flammable solvent.
[NOTICE] Do not operate without an air filter or with a damaged one, as dirt can enter the engine and cause accelerated wear.
- Rinse the air filter element in fresh water with gentle squeezing.
- [NOTICE] Dispose of cleaning solution responsibly.
- Dry the air filter element by repeatedly squeezing firmly.
- Coat the air filter element in clean engine oil and squeeze out excess liquid.
- Install the air filter element correctly in the housing.
- Fit the air filter cover and access cover.
NOTE: Replace the air filter element if it cannot be adequately cleaned.
Fuel System
Clean the Fuel Strainer
Tools required: None.
Check and clean the fuel strainer after every 100 hours of use or 6 months. Recommended to clean each time when refuelling from sources other than service station bowsers.
- Clean area around the fuel cap.
- Turn the fuel cap vent to the ON position.
- Remove the fuel cap and set aside on a clean surface.
- Remove the fuel strainer by hand from the filler hole, being careful not to tear the mesh. Keep it vertical to prevent spillage (Figure 23).
- Pour contents into a waste receptacle. Low-pressure compressed air can be used to clean fine grit from the strainer mesh.
- Install the fuel strainer back into the filler hole, ensuring it is fully inserted (Figure 24).
- Fit the fuel cap.
Drain the Fuel
Drain fuel occasionally for contaminated fuel or for transport/storage preparation.
Tools required: Phillips head screwdriver, fuel siphon hand pump, fuel storage container.
Drain the fuel tank:
- Turn the fuel cap vent to the ON position.
- Clean around the fuel cap and remove it slowly.
- Clean the fuel strainer (see "Clean the Fuel Strainer"), but do not reinstall it.
- Pour or siphon fuel into a storage container (Figure 25).
Drain the Carburettor
- Remove RHS access cover.
- Locate the fuel drain hose on the carburetor float bowl. Gently pull the loose end out of the casing.
- Position a fuel storage container to catch fuel discharge.
- Turn the engine control switch to the ON position.
- Use a screwdriver to loosen the fuel drain screw anticlockwise and drain fuel (Figure 26). Wipe up spills immediately.
NOTE: The fuel tank can also be drained using the carburetor drain screw and hose.
- After draining, tighten the fuel drain screw. Move the container and rags away from the generator. Consume or dispose of fuel properly rather than storing it long-term.
- Turn the engine control switch to OFF.
- Stow the fuel drain hose correctly, ensuring it does not touch hot components.
- Reinstall the maintenance access cover.
- Reinstall the fuel strainer.
- Reinstall the fuel cap.
- Turn the fuel cap vent to the OFF position.
[NOTICE] Never dispose of fuel or contaminants into sewers, ground, or waterways. Dispose of hazardous materials responsibly.
Replace the Fuel Filter
Tools required: Phillips head screwdriver, pliers.
Replace the fuel filter if it becomes dirty or clogged, per the maintenance schedule, to prevent engine failure.
- Ensure the engine control switch is in the OFF position.
- Turn the fuel cap vent to the OFF position.
- Remove the four screws affixing the control panel/front maintenance access cover assembly (Figure 27). Gently pull the cover forward, taking care not to disconnect tethered electrical cables.
- Locate the red fuel filter and note its orientation.
- Use pliers to squeeze fuel hose clip tails together while pulling off hoses. Catch and clean any fuel drips.
- Attach new fuel filter in the correct orientation, reattach hoses, and refit clips.
- Turn engine control switch and fuel cap vent to ON. Check for fuel leaks. Reinstall cover assembly if OK.
- Turn engine control switch and fuel cap vent to OFF.
[DANGER] Never operate the generator without its control panel/front maintenance access cover assembly properly installed.
Spark Plug
Clean and Replace the Spark Plug
Tools required: Spark plug socket wrench, spark plug gap tool/feeler gauge, wire brush.
Check and clean spark plug every 100 hours or 6 months. Replace after 250 hours or 1 year.
- Remove RHS access cover.
- Remove spark plug access cover by lifting the locking tab (Figure 28).
- Remove spark plug boot by pulling firmly upwards (Figure 29).
- Clean area around the spark plug.
[NOTICE] Never apply side load or move the spark plug laterally when removing, as this may crack the insulator.
- Use spark plug socket wrench to remove spark plug anticlockwise from cylinder head (Figure 30).
- Place a clean rag over the opening to prevent dirt entry into the combustion chamber.
- Inspect spark plug for:
- Cracked/chipped insulator: Replace.
- Excessive electrode wear: Replace.
- Excessive carbon/oil fouling: Clean with wire brush or replace.
- Spark plug gap (0.7 mm / 0.028 inch, Figure 31): Check with gap tool/feeler gauge after cleaning. Adjust by bending ground electrode. Always check gap on new plugs before installing.
Diagram of a spark plug with labeled parts (A-G).
NOTE: Use only the recommended spark plug from Table 3. Using a non-recommended plug can damage the engine.
Table 3: Replacement Spark Plug for iGen2750PRO
Spark Plug Make and Model | Torch | Bosch | Denso | NGK |
---|---|---|---|---|
A7RTC | - | U22FSR-U | CR7HSA |
- Install spark plug:
- Carefully insert spark plug into cylinder head. Hand-tighten clockwise until seated.
- Use socket wrench to finish tightening. Used plug: tighten 1/8 to 1/4 turn after seating. New plug: tighten 1/4 to 1/2 turn after seating. Torque: 17 Nm (13 lb-ft) maximum.
- Fit spark plug boot, ensuring it fully engages the terminal.
- Reinstall spark plug and maintenance access covers.
Spark Arrestor
Clean The Spark Arrestor
Tools required: 8 mm socket wrench.
Check and clean spark arrestor every 100 hours or 6 months.
- Remove spark arrestor clamp by undoing bolts affixing it to the muffler (Figure 32).
- Pull off screen and remove spark arrestor (Figure 33).
- Use a wire brush to remove exhaust deposits from arrestor and screen.
- If arrestor or screen show signs of wear (rips, tears, large openings), replace them.
- Reinstall arrestor, screen, clamp, and bolts.
Valve Clearance
Check And Adjust
[NOTICE] Check or adjust valve clearance only when the engine has cooled to ambient temperature.
Check and adjust valve clearance after every 250 hours of use or one year.
Tools required: Spark plug socket wrench, 8 mm socket wrench, 8 mm open-ended/ring spanner, 100/150 mm adjustable wrench, feeler gauges.
- Ensure engine control switch is OFF.
- Turn fuel cap vent to OFF.
- Remove spark plug access cover, boot, and spark plug.
- Remove RHS access cover.
- Remove rocker arm cover (Figure 34). Gasket can be reused if intact and undamaged.
- Remove spark plug to facilitate engine rotation.
- Pull recoil starter handle slowly until engine is at top dead center (TDC) on compression stroke. Check piston position via spark plug hole and ensure both rocker arms are loose with play (Figure 35).
- If rocker arms are not loose at TDC on compression stroke, rotate engine 360°.
- Insert feeler gauge between rocker arm and valve stem to measure clearance.
Table: Valve Clearance and Torque
Intake Valve | Exhaust Valve | |
---|---|---|
Valve Clearance | 0.08 - 0.12 mm | 0.13 - 0.17 mm |
Torque | 8 - 12 Nm | 8 - 12 Nm |
- If adjustment is needed, loosen the lock nut.
- Slide appropriate feeler gauge between rocker arm and valve stem.
- Tighten adjustment screw onto push rod to obtain specified clearance.
NOTE: You should feel the rocker arm touch the feeler gauge.
- Hold adjustment screw and tighten the nut.
- Recheck valve clearance.
- Repeat for the other valve if necessary.
- Install gasket, rocker arm cover, spark plug, boot, access cover, and RHS maintenance access cover.
Long-Term Storage
[WARNING] Never store a generator with fuel indoors or in poorly ventilated areas where fumes could contact ignition sources (pilot lights, water heaters, etc.) or sparks.
[NOTICE] Fuel can degrade in as little as 30 days, causing gum, varnish, and corrosion that restricts fuel flow and prevents starting. Such faults are not covered by warranty.
Run the generator monthly for 30 minutes under at least one-third load. If not possible, prepare for long-term storage as described.
Proper preparation protects function and appearance, and aids future starting.
Storage Procedure For 1 – 3 Months
- Clean the generator (see "CLEAN THE GENERATOR").
- Add proprietary fuel stabiliser to the fuel tank, then add fresh fuel to maximum capacity (see "Checking and Adding Fuel"). Follow stabiliser manufacturer's recommendations.
- Start generator and run for 10 minutes to distribute treated fuel.
- Stop the generator.
- Ensure engine control switch is OFF.
- Turn fuel cap vent to OFF.
- Allow unit to cool, then move to a clean, dry storage place.
Storage Procedure for Greater Than 3 Months
- Clean the generator (see "CLEAN THE GENERATOR").
- Drain the fuel (see "Drain the Fuel").
- Start generator if possible, run without load until it stops from lack of fuel (see "START" and "STOP" procedures).
- Change the engine oil (see "Change Engine Oil").
- Remove spark plug (see "SPARK PLUG"). Pour a tablespoon of clean engine oil into the spark plug opening. Cover opening with a rag, slowly pull recoil starter handle several times to distribute oil and protect cylinder wall from corrosion.
- Reinstall spark plug (see "Clean and Replace the Spark Plug").
- Slowly pull recoil starter handle until resistance is felt (piston at TDC on compression stroke, valves closed). This helps prevent internal corrosion.
- Move unit to a clean, dry storage place.
Removal From Storage
Follow normal pre-operation checks and starting procedures (see "PREPARE FOR OPERATION").
Use only fresh fuel. If oil was added to the cylinder, expect brief smoke on startup, which is normal.
Dismantle and Dispose
Dismantling is only required for major repair/overhaul or final disposal. This should be done by a mechanically proficient person or an authorized Westinghouse service dealer.
Before dismantling:
- Stop the generator.
- Drain engine oil.
- Drain fuel.
[NOTICE] Do not pollute the environment by improper or illegal disposal of waste fluids or the generator. Dispose of hazardous items at authorized waste collection/recycling facilities. The generator is mostly metal and recyclable.
Troubleshooting
[WARNING] Read and understand this manual before servicing. Failure to follow instructions may void warranty, cause injury, or damage.
PROBLEM | POTENTIAL CAUSE | SOLUTION |
---|---|---|
Engine will not start or starts and runs rough. | Low oil level. | Check oil level and add oil if necessary. |
Generator is out of fuel. | Check fuel level and add fuel if necessary. | |
Fuel is stale or contaminated. | Drain fuel and refill with fresh fuel. | |
Electrical load connected. | Unplug or switch off electrical cords/devices from 240-Volt AC receptacles. | |
Fuel cap vent is in OFF position. | Turn fuel cap vent to ON position. | |
Engine control switch is in OFF position. | Move engine control switch to ON position. | |
Engine is not choked (if cold). | Move engine control switch to CHOKE position. | |
Engine is over choked (if hot). | Move engine control switch to ON position. | |
Spark plug boot not properly connected. | Push spark plug boot firmly onto spark plug terminal. | |
Spark plug is dirty or faulty. | Clean or replace spark plug. | |
Air filter is dirty or blocked. | Check air filter element and clean if necessary. | |
Spark arrestor is dirty or blocked. | Check spark arrestor and clean if necessary. | |
If above causes checked and eliminated, generator may be faulty. | Take generator to an authorized Westinghouse service dealer. | |
Engine is running, but no 240-Volt AC output is available. | Output indicator light blinking green. | Wait 5 seconds for generator to warm up, stabilize, and deliver output. No fault. |
Output indicator light solid green. | Check connected electrical cord(s) or appliance(s). | |
RCD safety switch is in OFF position. | Disconnect all cords/devices. Push RCD switch to ON. If it trips, the cord/device is likely defective. | |
Connected cord/appliance plug not properly inserted. | Check plug insertion into 240-Volt AC outlet socket. | |
Connected cord/appliance is faulty. | Connect a known functioning appliance to verify electrical output. | |
Output indicator light not illuminated. Overload alarm light not illuminated. | Generator may be faulty. Disconnect loads, press reset button. If unresolved, stop/restart engine with ECO throttle OFF. If still unresolved, take to dealer. | |
Overload alarm light is red (overload or short circuit). | Disconnect loads, press reset button. If unresolved, stop/restart engine with ECO throttle OFF. Reconnect loads individually; faulty cords/devices or loads exceeding rating will trip alarm. Check load demands vs. generator rating. Take to dealer if unresolved. | |
Engine stops during operation. | Generator is out of fuel. | Check fuel level and add fuel if necessary. |
Fuel is stale or contaminated. | Drain fuel and refill with fresh fuel. | |
Fuel cap vent is in OFF position. | Turn fuel cap vent to ON position. | |
Engine control switch is in OFF position. | Turn engine control switch to ON position. | |
Low oil level. | Check oil level and add oil if necessary. | |
Spark plug boot not properly connected. | Push spark plug boot firmly onto spark plug terminal. | |
If above causes checked and eliminated, generator may be faulty. | Take generator to an authorized Westinghouse service dealer. | |
Engine runs erratically or does not hold steady speed. | Power demand of connected 240-Volt AC load may be varying. | Engine speed varies with load changes (normal, especially with ECO throttle ON). Try ECO throttle OFF. No fault. |
Output indicator and overload alarm illuminated (overload). | Switch off or unplug connected 240-Volt AC device(s) to reduce demand. | |
Engine is not warm enough. | Disconnect all loads. Run engine for 2 minutes after starting before reconnecting loads. | |
Fuel is stale or contaminated. | Drain fuel and refill with fresh fuel. | |
Air filter is dirty or blocked. | Check air filter element and clean if necessary. | |
If above causes checked and eliminated, generator may be faulty. | Take generator to an authorized Westinghouse service dealer. |
Specifications
PARAMETER | iGen2750PRO |
---|---|
ENGINE | |
Type | 1-Cylinder, 4-Stroke, Overhead Valve, Air Cooled |
Displacement (cm³) | 98 |
Max. Speed (rpm) | 5,000 |
Oil Capacity (mL) | 350 |
Oil Viscosity | SAE 10W-30 |
Low Oil Shutdown | Yes |
Spark Plug | Torch A7RTC |
Spark Plug Gap (mm) | 0.60 - 0.80 |
Fuel | Unleaded Petrol ‡ (91, 95 or 98 RON) |
Fuel Tank Capacity (L) | 4.7 |
Fuel Gauge | No |
Starting Method | Recoil |
Inlet Valve Clearance - Cold (mm) | 0.08 - 0.12 |
Exhaust Valve Clearance - Cold (mm) | 0.13 - 0.17 |
240 V AC ELECTRICAL | |
Voltage (V) | 240 |
Frequency (Hz) | 50 |
No. of Phases | 1 |
Continuous Running Power (W) * | 2,200 |
Maximum Starting Power (W) | 2,750 |
Continuous Running Current (A) | 9.2 |
Voltage & Waveform Control | Digital Inverter, Pure Sine Wave Output |
Receptacle(s) | 1 x 15 A, IP66 |
Overload Protection | Electronic |
Alternator | Brushless, Permanent Magnet |
Output Power Meter | No # |
DIMENSIONS & WEIGHT | |
Length (mm) | 500 |
Width (mm) | 297 |
Height (mm) | 456 |
Weight - Dry (kg) | 20 |
Weight - Wet (kg) | 24 |
* Rated output at 1.0 power factor. # Output ready indicator light equipped. ‡ Ethanol blends such as E10 are not recommended.
iGen2750PRO Wiring Diagram
Diagram showing the wiring connections for the generator, inverter, engine, and control panel, including wire colors and gauges.
Warranty
Warranty Against Defects
Proof Of Purchase
Keep your original tax invoice for records.
Warrantor
Name: Westinghouse Outdoor Power Equipment (ABN 21101370085)
Address: 19 Corymbia Place, Parkinson, 4115, Australia
Phone: 1800 453 626
Email: info@wpowereq.com.au
Web: westinghouseoutdoorpower.com.au
Warranty Conditions
Westinghouse Outdoor Power Equipment warrants its portable electric generators ("Goods") to be free from defects in material and workmanship for a period of two (2) years or five hundred (500) operating hours, whichever occurs first, from the original sale date ("Warranty Period") for normal domestic applications (personal, residential, recreational).
For commercial applications (income producing, rental, business-related use), the warranty is one (1) year or five hundred (500) operating hours, whichever occurs first. Goods sold to a Consumer with an Australian Business Number are considered used commercially.
The Warranty Period is continuous and does not restart upon repair or replacement of Goods or parts.
If Goods are returned within the Warranty Period (transportation charges prepaid) to Westinghouse or its nominated dealer, Westinghouse will repair or replace defective Goods at its option. Returned Goods will be provided free-on-board (FOB) at the Company's or agent's premises. Repair/replacement work is scheduled based on normal workflow and parts availability.
Westinghouse is not obligated to repair or replace Goods that have been:
- Repaired by others.
- Abused.
- Improperly installed, operated, maintained, repaired, transported, or stored.
- Not serviced with genuine spare parts.
- Altered, misused, or damaged.
Westinghouse is not responsible for diagnosis, communication, dismantling, packing, handling, freight, reassembly, or reinstallation charges.
Not covered: Freight damage, pre-delivery service, normal operating adjustments, preventative maintenance, consumable items (batteries, filters, fuel, lubricants, spark plugs), cosmetic damage, corrosion, erosion, normal wear and tear, performance, merchantability, or fitness for a particular purpose.
Westinghouse is not liable for repairs, replacements, or adjustments, or labor costs performed without prior written approval.
Westinghouse excludes liability for consequential or indirect losses arising from contracts, statute breach, negligence, or tort.
Westinghouse's liability is limited to product replacement, supply of equivalent products, or payment for replacement/acquisition of equivalent products/services, at Westinghouse's discretion.
This Warranty is available only to the original Consumer with proof of purchase (original tax invoice). Goods purchased from private sellers, auction houses, eBay, etc., are not covered.
Goods come with guarantees that cannot be excluded under the Australian Consumer Law. Consumers are entitled to replacement/refund for major failure and compensation for other reasonably foreseeable loss or damage. Goods are also entitled to repair/replacement if they fail to be of acceptable quality and the failure is not major.