Legrand DPX³ 250 Thermal Magnetic Circuit Breakers with Earth Leakage

DPX³-I 250 Trip-Free Switches with Earth Leakage

1. Use

The DPX³ range offers a comprehensive solution for protection devices in installations, providing a precise approach for various project needs. It is designed for the premium market segment, offering a range suitable for medium power applications at competitive costs.

2. Range

2.1 DPX³ 250 Thermal Magnetic Circuit Breaker with Earth Leakage

Icu 25 kA 36 kA 50 kA
In (A) 4P
100 4 202 25 4 202 55 4 202 85
160 4 202 27 4 202 57 4 202 87
200 4 202 28 4 202 58 4 202 88
250 4 202 29 4 202 59 4 202 89

2.2 DPX³-I 250 Trip-Free Switch with Earth Leakage

In (A) 4P
250 4 202 98

2.3 Composition

DPX³ 250 thermal magnetic circuit breakers are supplied with: fixing screws, connection plates for bars or cable lugs, and insulating shields (phase barrier).

3. Technical Characteristics

3.1 Electrical Characteristics

DPX³ 250 Thermal Magnetic Circuit Breakers with Earth Leakage

Breaking capacity (kA) and Ics
25 kA 36 kA 50 kA
Ue 220/240 V~ 40 60 80
Rated current 380/415 V~ 25 36 50
Poles 440/460 V~ 20 30 40
Pole pitch 480/500 V~ 8 16 18
Rated insulation voltage (50/60Hz) Ui Ics (% Icu) 100 100 100
Rated operating voltage (50/60Hz) Ue Rated making capacity under short circuit Icm
Rated impulse withstand current Uimp Icm (kA) at 415 V 52.5 75.6 105
Rated frequency Rated current (In) at 40 °C/50 °C
Reference ambient temperature Phases limit trip current
Operating temperature Thermal (Ir) Magnetic (li)
Electrical endurance at In (cycles) In (A) L1-L2-L3 N L1-L2-L3 N
Electrical endurance at 0.5 x In (cycles) 100 100 1000
Utilization category 160 160 1600
Suitable for isolation 200 200 2000
Type of protection 250 250 2500
Thermal adjustment Ir (0.8 ÷ 1) x In
Magnetic adjustment li (A) 5 ÷ 10 x In
Neutral protection for 4P (%lth of phase pole) 100 A
Earth leakage type A - Integrated
Adjustable sensitivity 0.03 A - 0.3 A - 1 A - 3 A
Adjustable tripping 0s - 0.3s - 1s - 3s (for 0.03 A: 0s only)
Reverse feed Yes

DPX³-I 250 Trip-Free Switches with Earth Leakage

Uninterrupted nominal current Ie 250 A
Short-time resistive current Icw for 1s 3 kA
Rated short-circuit making capacity Icm 4.5 kA
Rated insulation voltage Ui 500 V~
Maximum rated operating voltage Ue 500 V~
Rated impulse withstand voltage Uimp 6 kV
Utilisation category AC22-23A
Suitable for isolation Yes
Rated frequency (Hz) 50 Hz - 60 Hz
Operating temperature -25 °C to 70 °C
Electrical endurance at In (cycles) 8000
Electrical endurance at 0.5 x In (cycles) 10000
Earth leakage type Integrated
Adjustable sensitivity 0.03 A - 0.3 A - 1 A - 3 A
Adjustable tripping 0s - 0.3s - 1s - 3s (for 0.03 A: 0s only)
Reverse feed Yes

3.2 Navigation

Illustrates the process of setting the earth leakage protection parameters (IΔn and Δt).

Setup mode:

Attention: After 5 seconds of permanence on the display of the new protection value (IΔn or Δt), it is automatically set.

The diagram shows the relationship between the set IΔn value, the set Δt value, the measured value present, and the history of interventions for differential tripping.

3.3 Mechanical Characteristics

Mechanical endurance (cycles): 20000

Mechanical endurance with motor control (cycles): 20000

Load operations Force on handle (N)
Opening operation 45
Closing operation 78
Restore operation 75

3.4 Electrodynamic Forces

This section provides recommended distances to maintain between the breaker and the first fixing point of the conductor and bars to mitigate the effects of electrodynamic stresses during a short circuit. The installation of the anchorage system should utilize isolators suitable for the conductor type and operating voltage.

Icc (kA) Maximum distance (mm)
25 36 50
400 350 300
250
500

The installer should calibrate these distances based on the conductor type and bar system, and also consider the weight of the conductors to ensure proper electrical junction.

3.5 Power Losses per Pole Under In (W)

Circuit Breakers

In (A) 100 160 200 250
Lugs 7.7 13.7 16.6 20.4
Cage terminals 7.9 14.4 17.7 22.2
High capacity cage terminals 8.0 14.5 17.9 22.5
Spreaders 8.0 14.5 17.9 22.5
Rear terminals* 8.0 14.5 17.9 22.5
Plug-in version* 11.0 22.1 29.8 41.1

* Products available only for maintenance of existing installations. For further information, please contact Legrand. If you need to integrate these accessories into a new installation, please refer to the DPX³ HP range.

Trip-Free Switches

In (A) 250
Lugs 14.3
Cage terminals 15.6
High capacity cage terminals 15.8
Spreaders 15.8
Rear terminals* 15.8
Plug-in version* 34.0

* Products available only for maintenance of existing installations. For further information, please contact Legrand. If you need to integrate these accessories into a new installation, please refer to the DPX³ HP range.

4. Installation Rules

According to IEC/EN 60947-1.

Temperature Deratings

Rated current and its adjustment must be considered in relation to ambient temperature variations and installation conditions. The table below indicates the maximum long-time (LT) protection setting depending on the ambient temperature.

In (A) Temperature Ta (°C)
-25 -20 -10 -5 0 10 20 30 40 50 60 70
100 135 132 128 126 123 120 112 102 100 100 90 84
160 216 211 205 201 197 192 179 163 160 160 143 134
200 270 264 256 251 246 240 224 203 200 200 179 168
250 338 330 320 314 308 300 280 254 250 250 224 210

For derating temperature with other configurations, see table below.

Ambient temperature 30 °C 40 °C 50 °C 60 °C 70 °C
Imax (A) Ir/In Imax (A) Ir/In Imax (A) Ir/In Imax (A) Ir/In Imax (A) Ir/In
Fixed version - vertical installation
Cage terminals, flexible/rigid cable 250 1 250 1 238 0.95 188 0.75 150 0.60
Cage terminals, flexible/rigid cable + sealable terminal shields 250 1 250 1 238 0.95 188 0.75 150 0.60
Lugs, flexible/rigid cable 250 1 250 1 238 0.95 188 0.75 150 0.60
Lugs, flexible cable + sealable terminal shields 250 1 250 1 238 0.95 188 0.75 150 0.60
Spreaders, flexible/rigid cable 250 1 250 1 238 0.95 175 0.70 138 0.55
Rear flat staggered terminal*, flexible/rigid cable + sealable terminal shields 250 1 250 1 238 0.95 175 0.7 1.38 0.55

* Products available only for maintenance of existing installations. For further information, please contact Legrand. If you need to integrate these accessories into a new installation, please refer to the DPX³ HP range.

Climatic conditions: according to IEC/EN 60947-1 Annex Q, Cat. F subject to temperature, humidity, vibration, shock and salt mist.

Electromagnetic disturbances (EMC): for DPX³ 250 circuit breakers, according to IEC/EN 60947-2 Annex B.

Pollution degree: for DPX³ 250 circuit breakers, degree 3, according to IEC/EN 60947-2.

Altitude Derating for DPX³ and DPX³-I

Altitude (m) 2000 3000 4000 5000
Ue (V) 500 430 380 330
In (A) (Ta = 40 °C / 50 °C) 1 x In 0.98 x In 0.93 x In 0.9 x In

5. Dimensions and Weight

5.1 Dimensions (mm)

4P (W x H x D): 140 x 195 x 100

Implantation

Diagram showing implantation details for 4P devices.

Fixed version - Device without accessories

Diagram showing dimensions of the fixed version.

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm)
4P 140 195 82.5 45 61.5 153 35 28.5 18 74 97

With front terminal

Diagram showing dimensions with front terminal.

A (mm) B (mm) C (mm) D (mm)
With front terminal 33 48.5 54.75 13

With direct rotary handle

Diagram showing dimensions with direct rotary handle.

A (mm) L (mm) H min. (mm) H max. (mm) I (mm)
With direct rotary handle 122 74 132 361 62

With vary depth rotary handle

Diagram showing dimensions with vary depth rotary handle.

With spreaders

Diagram showing dimensions with spreaders.

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm)
With spreaders 140 30 27 63.5 13 50

With motor operator

Diagram showing dimensions with motor operator.

5.2 Weight

Configuration 4P
Circuit breaker/trip-free switch 2.67
Direct rotary handle* 0.35
Vari depth rotary handle* 0.27
Motor operator* 1.22
Interlock* 1.08
Spreader* 0.35

* to add to device weight

6. Connections

Possible way of assembly on DIN rail: vertical, supply invertor type.

To ensure the circuit breaker's connection, the following can be used: busbars, cables lugs, cables, cage terminals.

Cage terminals capacity
Bars 28.5 mm wide max.
Flexible cables 1.5 mm² min. / 120 mm² max.
Rigid cables 1.5 mm² min. / 150 mm² max.

For detailed mounting procedures, see instruction sheet.

7. Equipments and Accessories

7.1 Releases

Three types of releases are available for DPX³ 125/160/250 HP and DPX³ 160/250:

7.2 Auxiliary Contacts

Used to indicate the status of the contacts or the opening of the DPX³ on a fault.

Configurations: OC, CTR, OC/CTR.

Diagram illustrating auxiliary contact configurations.

7.3 Rotary Handles

Various types of suited rotary handles are available, also compatible with DPX³ 160.

7.4 Motor Operators

Side and Front motor operators are available for 24 - 230 V~/=.

* Products available only for maintenance of existing installations. For further information, please contact Legrand. If you need to integrate these accessories into a new installation, please refer to the DPX³ HP range.

Locking accessories for side motor operator: Key barrel and flat/star keys, Padlock.

Locking accessories for front motor operator: Ronis type flat key, Profalux type flat key, Padlock selector.

7.5 Mechanical Accessories

7.6 Connection Accessories

8. Marking

Product labeling includes manufacturer information, product denomination, type, code, standard conformity, and characteristics. Laser labels are on the front, while sticker labels are on the side and packaging.

Product laser label on front: Manufacturer responsible, Denomination, type product, code, Standard conformity, Standard characteristics declared, Colored identification of Icu at 415 V.

Product sticker label on side: Manufacturer responsible, Denomination and type product, Mark/Licence (if any), Directive requirements, Bar code identification product, Manufacturing Country.

Packaging sticker label: Manufacturer responsible, Denomination and type product, Mark/Licence (if any), Directive requirements, Bar code identification product.

9. Curves

9.1 Thermal Magnetic Tripping Curve

Graph showing tripping curves for thermal magnetic protection. It includes parameters like time (t), current (I), rated current (In), long time setting current (Ir), and characteristics for cold and hot starts.

Value t Description
In Rated current
Ir Long time setting current
Curve 1 Characteristic with cold start
Curve 2 Characteristic with hot start

9.2 Pass-through Specific Energy Characteristic Curve

Graph illustrating the pass-through specific energy characteristic curve for different current levels (Icc) and product types.

Value Icc Description
I²t (A²s) Pass-through specific energy

9.3 Cut-off Peak Current Characteristic Curve (kA)

Graph showing the cut-off peak current characteristic curve for different current levels (Icc) and product types.

Value Icc Ip Description
Estimated short circuit symmetrical current (RMS value) Maximum short circuit peak current

9.4 Earth Leakage Curve, Instantaneous

Graph showing the instantaneous earth leakage tripping curve.

9.5 Earth Leakage Curve, Time Delay = 0.3 s

Graph showing the earth leakage tripping curve with a time delay of 0.3 seconds.

9.6 Earth Leakage Curve, Time Delay = 1s

Graph showing the earth leakage tripping curve with a time delay of 1 second.

9.7 Earth Leakage Curve, Time Delay = 3 s

Graph showing the earth leakage tripping curve with a time delay of 3 seconds.

10. Standards and Regulations

DPX³ range of products complies with IEC/EN standards 60947-2 and 60947-3. Certification is available through IECEE CB-scheme or LOVAG Compliance scheme.

RoHS: Compliance with Directive 2011/65/EU (RoHS), as modified by 2015/863/EU, restricts hazardous substances in electrical and electronic equipment.

REACH: Substances of Very High Concern (SVHC) are declared in the European SCIP database if present above 0.1% weight by weight. As of the publication date, no substances from Annex XIV are found in this product.

WEEE: The sale of this product includes a contribution to environmental bodies for the handling of Electrical and Electronic Equipment Waste.

Batteries: Batteries included comply with European Regulation 2023/1542.

Packaging: Design and manufacture of packaging comply with European Directive 94/62/CE.

For further technical information, please contact Legrand support.

Unless otherwise indicated, data in this document refers to test conditions according to product standards. For different usage conditions, refer to regulatory requirements and system design specifications.

11. Other Information

For further technical information, please contact Legrand support.

Resources:

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