Everbilt Self-Priming Portable Utility Pump

Introduction

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Safety Information

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions that must be followed during installation, operation, and maintenance of this pump. Familiarize yourself with the following safety symbols and their meanings:

• DANGER: Indicates a hazard which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a hazard which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a hazard which, if not avoided, could result in minor or moderate injury.
• NOTICE: Addresses practices not related to personal injury.

Carefully read and follow all safety instructions in this manual and on the pump. Keep safety labels in good condition. Replace missing or damaged safety labels.

This pump is rated for 115V, 60Hz AC, single phase.

DANGER: Pump water only with this pump. Do not use to pump flammable fluids. Do not use in a flammable and/or explosive environment. Personal injury and/or death could result.

DANGER: Pump is not submersible. Do not submerge pump and/or motor. The unit is not weatherproof, waterproof, or submersible. The unit should not be used in applications where it is exposed to wet or damp environments. Personal injury and/or death could result. The unit is designed to operate in clean and dry locations with access to adequate cooling air. The maximum temperature of the fluid being pumped and the ambient air should not exceed 104°F (40°C).

DANGER: The pump is not intended for or approved for use in swimming pools, recreational water installations, decorative fountains, or any installation where human contact with the pumped fluid is common. Personal injury and/or death could result.

WARNING: Stay away from wet areas until all power is turned off. Personal injury and/or death from electrical shock could result. Never handle a pump with wet hands or while standing on a wet or damp surface or in water.

WARNING: Risk of electrical shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electric shock. Do not modify the plug or remove the round grounding prong. Modifications will void the warranty and fatal electric shock could result. ?

WARNING: Protect the power cord from sharp objects, chemicals, hot surfaces, and oil. Do not operate a pump with a damaged electrical cord. Replace immediately if the cord is damaged. Inspect the cord frequently for damage before pump operation.

WARNING: Secure the discharge line before operating the pump. An unsecured discharge line may whip and may cause personal injury and/or property damage.

WARNING: Hazardous voltage. Risk of electric shock, personal injury, or death. Ground the pump properly before plugging in to power. The pump includes a 3-conductor grounding-type power cord. Connect only to a properly grounded, GFCI- protected outlet.

WARNING: All wiring must be performed by a qualified electrician. To reduce the risk of electrical shock, the pump must be properly grounded in accordance with the United States National Electric Code (NEC), or the Canadian Electric Code (CEC) and all applicable state, and local codes and ordinances. Always disconnect the pump from the power source before handling, installing or servicing.

WARNING: Turn off the power to the pump outlet box before unplugging the pump power cord. After the plug is pulled, allow the pump to cool for 20 minutes before servicing the unit.

WARNING: Never run the pump dry. This can damage internal parts, overheat the pump (which can burn people who touch or service the pump), and void the warranty.

WARNING: Only qualified personnel should install, operate, and repair the pump. Disconnect power, allow the pump to cool, release all system pressure, and drain all fluids from the system prior to servicing any pump component. Wear safety glasses and exercise caution when installing, operating, and servicing the pump.

CAUTION: To avoid the risk of serious bodily injury and/or property damage, read these safety instructions before installing, operating, or servicing this pump:

• Before turning on the pump, secure the discharge line. If it is not secured, the discharge line could flail erratically, potentially causing injury to you or others and/or property damage.
• Before attempting service, unplug the power and release all pressure by draining all water within the system.
• Inspect and do routine maintenance on the pump and system on a regular basis. Keep debris and foreign objects away from the unit.
• This equipment is for use on 115 V (single phase) only and is supplied with an approved 3-prong plug and grounding cord.

CAUTION: Hazardous pressure. If using a garden hose as a discharge line, never use the pump with the hose outlet or nozzle closed. The hose or nozzle may burst from too much pressure.

Warranty

The manufacturer warrants to the original consumer purchaser ("Purchaser" or "You") that its products are free from defects in material and workmanship for a period of twelve (12) months from the date of the original consumer purchase. If, within twelve (12) months from the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at the manufacturer's option, subject to the terms and conditions set forth herein. Note that this limited warranty applies to manufacturing defects only and not to ordinary wear and tear. All mechanical devices need periodic parts and service to perform well. This limited warranty does not cover repair when normal use has exhausted the life of a part or the equipment.

The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibility is based on purchase date of original product – not the date of replacement under warranty. The warranty is limited to repair or replacement of original purchased product only, not replacement product (i.e. one warranty replacement allowed per purchase). Purchaser pays all removal, installation, labor, shipping, and incidental charges.

Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it was purchased or to the factory immediately after the discovery of any alleged defect. The manufacturer will subsequently take corrective action as promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty expires. Warranty is not transferable and does not apply to products used in commercial/rental applications.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.

Pre-installation

Before You Begin

Handle carefully. Check the packing list to account for all items. Visually inspect for shipping damage. If damaged, immediately file a claim with the carrier.

Extension Cord Guidelines

• Use an extension cord only if necessary. Use the extension cord sizing guideline found in the following table for correct sizing of acceptable 3-wire, grounding type extension cords.
• Do not remove the cord or strain relief. Do not connect a conduit to the pump.
• Keep the electrical cord away from sharp objects, hot surfaces, oil and chemicals.
• Do not operate a pump with a damaged electrical cord. Replace product that has a damaged electrical cord.
• Inspect cord frequently for damage prior to pump operation.

Product Description/Intended Use

WARNING: Potential risk of fire or explosion. Never pump gasoline, chemicals, or any corrosive or flammable liquids with the pump. Also do not operate the pump in an atmosphere that could contain flammable vapors or fumes. Pump water only.

WARNING: Never pump water containing sand, silt, abrasives, solids, or foreign material which can clog the pump and damage the shaft seal.

This self-priming portable utility pump is intended for water transfer applications, including emptying or filling tanks, lawn sprinkling, and drawing water from lakes and ponds. The pump can also be used to boost water pressure in washdown applications. The motor is a fan-cooled, non-submersible AC brush motor. A plastic suction strainer is supplied with the pump. This product is designed to pump water only. Always use a reinforced hose on the pump inlet, to prevent hose collapse, and reduced performance.

Specifications

Performance Data

Package Contents

The pump package includes:

• A - Pump (1)
• B - Adaptor (2)
• C - Screen (1)

(Diagram Description: A visual representation shows the main pump unit with a power cord attached. Two threaded adapters and a screen are shown separately.)

Installation

Pumping from Ponds, Streams, and Lakes

• Place the pump as close as possible (vertically) to the water source to maintain the shortest possible suction lift.
• Set the pump on a level and firm base.
• Protect the unit against flooding and excess moisture. Ensure the weight of the pipe is supported.
• Make sure the water is clear of debris (e.g., scale, dirt, sand) that could clog the pump. Ensure the suction strainer or foot valve and pipe are in good condition; leaks can prevent priming and cause pump failure or overheating.
• Use the least amount of fittings and the shortest piping possible, as extended runs and many fittings can cause friction and reduce water flow.

Piping

The figure shows a typical installation. Threaded adapters for connecting a garden hose are included. For the suction line, use only reinforced hose to prevent collapse during operation. Rigid pipe is recommended for the suction line. The pump should not be more than 15 ft. above or away from the inlet source. Install a foot valve if the suction lift or line is over 10 ft. A suction strainer (supplied) is recommended to avoid clogging, especially in applications where foreign objects may be drawn into the pump (e.g., creek, pond, lake).

A standard garden hose can be used as the discharge line.

NOTE: Small leaks in the suction line will greatly reduce pump performance and efficiency and may prevent the pump from priming.

NOTE: Ordinary garden hoses may collapse under suction pressure and should only be used as the inlet line in pressure boosting applications.

(Diagram Description: A diagram illustrates the pump's inlet and outlet ports. It shows a priming plug at the top, an inlet port, an outlet port, and threaded garden hose adapters connected to the outlet. An arrow indicates the direction of water flow into the inlet and out of the outlet.)

Operation

WARNING: Hazardous voltage. Risk of electric shock, personal injury, or death. Unplug the pump before attempting service. Never touch or handle a pump or pump motor with wet hands or when standing on a wet or damp surface, or in water.

WARNING: Explosion hazard. Never run the pump with the outlet blocked or turned off. If water is trapped inside the pump during use, it could create steam, leading to an explosion and burns.

• The pump volute must be filled with water prior to operation. Remove the priming plug and fill the pump volute with water. Replace and tighten the plug.
• Inspect hoses and pipes thoroughly before each use. Ensure all connections are tight and the hoses and pipes are in good condition. An air leak in the suction line will prevent priming and reduce effective pump operation.
• If using an extension cord, use only a UL-approved indoor/outdoor, 3-wire grounding-type power cord. Never allow any part of the cord or receptacle ends to sit in water or damp areas.
• Plug the power cord into a 115V AC single-phase GFCI grounded outlet. The pump will begin operating immediately and should prime within a few minutes. When using in pressure boosting applications, turn on supply water prior to starting the pump. Supply water will force the pump to prime.

Automatic Thermal Protection

CAUTION: Do not cycle or continue to run the pump following an overload condition. Thermal overloads are designed to protect the product and user during an extreme condition where normal operating parameters are exceeded. Determine the cause of an overload condition immediately after detection and resolve prior to operating the pump again.

The motor is supplied with an automatic reset thermal protector. If the temperature in the motor rises too quickly, the switch will automatically shut off all power before the motor can be damaged. When the motor has cooled sufficiently, the switch will automatically reset the unit and restart the motor.

NOTE: If the protector trips repeatedly, the pump should be inspected to determine the issue. A clogged impeller, low voltage, or long extension cords, etc., could cause the unit to cycle. See the Troubleshooting section for more information.

Priming the Pump

Make sure all suction line connections are airtight.

Remove the priming plug and fill the pump volute with water. Replace and tighten the plug. If the plug sealant is damaged during removal, apply three wraps of PTFE tape or equivalent thread sealant to the plug prior to reinsertion to ensure a sufficient seal.

NOTE: Never operate the pump dry. Using the unit without water can damage the impeller and may damage the seal, causing the pump to leak or flood, and void the warranty.

Maintenance

Regularly inspect the pump and system components. Check for weak or worn hoses and/or loose or leaking fittings. Check the power cord for damage.

Care and Cleaning

To clean a pump with clogged debris:

• Unplug the pump from electrical power.
• Unscrew the four screws (4) and washers (3) and remove the volute (1).
• Remove debris from around the impeller (2).
• Reassemble the pump.

(Diagram Description: An exploded view shows the pump's volute (1) attached by four screws (4) with washers (3) to the motor housing. The impeller (2) is visible within the volute.)

Troubleshooting

Service Parts

Repair parts are available in kit form only. Parts shown without a reference number are not available for repair. Replace the pump if these parts fail.

(Diagram Description: A diagram shows the pump with numbered parts corresponding to the service parts list. Part 1 is labeled as a brush, and Part 2 is labeled as a fittings kit.)