TECO E510 Inverter
Quick Start Guide
This guide is to assist you in installing and running the inverter and verify that it is functioning correctly for its main and basic features. For detailed information and if there are any doubts please refer to the instruction manual.
Step 1: Supply & Motor connection
- Ensure that the Inverter and the motor have the correct KW power and voltage ratings. Motor full load amps must not exceed the Inverter rating.
- Ensure that the supply and Motor cables are connected correctly prior to power up.
- For single phase supply, use L1 & L3 (N) on units which have 3 supply terminals. On units with two supply terminals L1 & L2, connect live to L1 and Neutral to L2.
- Connect motor cable to terminals T1, T2 & T3. (Swap two leads if motor runs in reverse direction).
- Connect supply Earth and the motor Earth to the drive Earth terminal.
Note: For detailed installation and wiring refer to the Instruction manual.
Diagram Description: The diagram shows the front panel of the TECO E510 inverter with buttons for RUN, STOP, FWD, REV, DSP, FUN, RESET, ENTER, and a FREQ. SET knob. The display shows 'E510'.
Step 2: Apply power to the drive
Apply power to the drive. The display will briefly show the supply voltage (e.g., 220V) followed by '05.0' flashing. This is the default (factory set) frequency. If the unit has been used previously, it will show the last frequency programmed.
Step 3: Test run from keypad
Press the RUN key to run. The frequency will ramp up to 5.0 Hz or the user pre-set frequency, according to the default acceleration ramp time.
Press the STOP key to stop. The frequency will ramp down to zero according to the default deceleration ramp time.
Step 4: To alter frequency from keypad (Default setting)
Use the Up (▲) and Down (▼) arrow keys and the READ/ENTER key to alter the digits to the required frequency (e.g., 50.0 Hz). Then use the RUN and STOP keys to start/stop.
Remote speed reference and Remote run
Step 1: Remote mode wiring, Speed reference and Run signals
- Ensure that you have carried out installation & wiring requirements as per Step 1 quick start guide on the previous page before you proceed.
- For analogue signal type: 2-10V or 0-10V dc, use the terminal AVI. For analogue input type 0-20mA or 4-20 mA dc, use the terminal ACI. Connect a remote potentiometer or remote 0-10 Vdc signal as required to terminals AVI. Terminal 10Vdc is the supply provided for use with the potentiometer. Terminal AVI is for the potentiometer wiper connection. Terminal GND is 0Vdc.
- Connect a remote start switch if required, according to the diagram in the instruction manual. Use terminals +24Vdc & S1 (Forward run). Use terminals +24Vdc & S2 (Reverse run). +24Vdc is the common terminal for PNP type inverters. COM (0Vdc) terminal is common for the NPN type inverters.
Step 2: Remote mode Run
- Power up. The display will read the frequency from one of the following, according to the connection made to the AVI terminal. Set parameter 00-05 = 00-02.
- Remote external potentiometer
- Remote 0-10VDC analog signal
Step 3: Check/ verify and alter parameters
Check/ verify and alter parameters for remote start & remote frequency as necessary before you proceed. Parameters 00-02 & 00-05. See quick start parameter list & How to alter parameters.
Step 4: RUN using remote speed reference (Potentiometer, 0-10vdc or 4-20ma)
- To run: Activate the remote run switch connected to terminals S1 (FWD) or S2 (REV) as required. Parameter 00-02=00-01. The frequency will ramp up to the frequency set by one of the following:
- Speed potentiometer on the keypad. Parameter 00-005 = 1
- External potentiometer. Parameter 00-05 = 2
- Analog signal (0-10v dc or 4-20ma). Parameter 00-05 = 3 or 4
- To Stop: De-activate the remote run switch. The frequency will ramp down to zero according to the decel ramp time.
How to alter parameters using the keypad
- To alter parameters: Press the DISP/FUN key until the first parameter 00-00 is displayed.
- Then use the Up (▲) and Down (▼) arrow keys to select the parameter required, then press READ/ENTER key to read the preset value.
- Use the Up (▲) and Left (◀ / RESET) keys to alter the setting of the parameters as per the basic quick start parameter list.
- To save each parameter change, press READ/ENTER key, then the word END will be displayed.
- Use the Right (▶) key to select the next parameter to alter and follow steps 2 to 4 until all changes are complete.
- Pressing the DISP/FUN key repeatedly will alternate the display between the preset frequency (flashing display) and the last parameter accessed or other selectable displays 0 to 7 when selected by parameter 12-00 according to the table below:
- [0]: Disable display
- [1]: Output Current
- [2]: Output Voltage
- [3]: DC Voltage
- [4]: Temperature
- [5]: PID feedback
- [6]: AVI
- [7]: ACID
- [8]: Count
Control Modes & Auto Tune
The E510 provides two control modes. Select the relevant control mode for the application, using parameter 00-00 (Control mode). The default control mode is V/f. V/f can be used for most applications, specifically multi-motor or applications where auto tune is not successful, or when a customized V/f pattern may be required. Several V/f patterns are available, selectable by parameter 01-00. Select the appropriate V/f pattern based on the application load type and the motor base frequency of 50 or 60 Hz. For selections of the V/f patterns, refer to the instruction manual. For Vector modes, SLV is used for obtaining the best performance from a motor.
V/f Mode Parameters:
Parameter | Default | Range | Note |
---|---|---|---|
01-00 | F | 0-18 | 0= General Purpose, 50 Hz. System 9= General Purpose, 60Hz. System For full list of preset patterns set by 01-00, refer to the manual. 18= Customized V/f. Set parameters 01-01 to 01-09. |
SLV (vector) mode set parameters in parameter Group 2.
- Set the motor parameters in Group 2 parameters from the motor name plate data.
- Ensure that the motor is connected correctly, then,
- Enable auto tune function by setting parameter 02-14 = 1 (auto tune Enable).
Auto tune type is Static. No rotation of the motor. After Auto tune is completed successfully (no errors), the motor stator & resistance values will be stored automatically in parameters 02-15 & 02-16.
Group 2 Parameters. Motor data & auto tune
No. | Description | Range | Factory Setting | Unit | Note |
---|---|---|---|---|---|
02-00 | Motor No Load Current | Amps(AC) | *4 | ||
02-01 | Motor Rated Current (OL1) | A | *4 | ||
02-02 | Motor rated Slip Compensation | 0.0~100.0 | 0.0 | % | *1 |
02-03 | Motor rated speed | Rpm | *4 | ||
02-04 | Motor rated voltage | ||||
02-05 | Motor rated power | ||||
02-06 | Motor rated frequency | ||||
02-07 | Motor number of poles. | 2~16 | 4 | ||
02-14 | Auto Tune | 0 | 0: Disable 1: Start Auto tune function. |
||
02-15 | Stator resistance gain | ||||
02-16 | Rotor resistance gain |
Standard Wiring
Single Phase:
Diagram Description: This diagram illustrates the standard single-phase wiring for the TECO E510 inverter. It shows connections for AC power source, molded-case circuit breaker, magnet contactor, braking resistor (optional), inverter output terminals (T1, T2, T3), motor, and ground. It also details the Multifunction Input Terminals (S1-S6, COM, +24V, E, SF, SG) and connections for frequency indicator/PID input (10V, 0-10V, 0-20mA, Al1, Al2, AGND, E). RS485 communication terminals (Data+, Data-, Reserved, 5V, GND) are also shown. Notes indicate the purpose of specific connections and jumper settings.
Three Phases power input:
Diagram Description: This section shows the wiring for a three-phase power input to the TECO E510 inverter. Similar to the single-phase diagram, it includes connections for AC power source, molded-case circuit breaker, magnet contactor, braking resistor (optional), inverter output terminals (T1, T2, T3), motor, and ground. It also details the Multifunction Input Terminals and frequency indicator/PID input connections, as well as RS485 communication terminals. Notes provide additional information on protection circuits, inverter output control via SF/SG jumper, and select options for input terminals.
Model: 200V: E510-2P5-H1F/ E510-201-H1F/ E510-202-H1F/ E510-203-H1F.