ZEISS CALENO & Hambot: Advanced Multi-Sensor CMMs for Automotive Car Body Metrology

Introduction to ZEISS Multi-Sensor CMMs

This document introduces ZEISS's advanced multi-sensor Coordinate Measuring Machines (CMMs) tailored for automotive car body applications. It highlights the innovative "Hambot" concept, which redefines Horizontal Arm CMMs by integrating advanced optical sensor technology for enhanced measurement capabilities.

The Hambot Concept and Industrial Robotics

The presentation defines industrial robots according to ISO 8373:2012, classifying various robot structures. It positions ZEISS Horizontal Arm CMMs, particularly when equipped with optical sensors, as compliant with this definition, offering automated, programmable, and multipurpose manipulation for industrial automation.

ZEISS CALENO: A New Generation of CMMs

The ZEISS CALENO system is presented as a cartesian 6-axis robot featuring an outstanding optical sensor system, the EagleEye. This system provides proven CMM accuracy, collaborative operation, and multi-sensor capabilities with automatic sensor changes, surpassing the limitations of traditional articulating robots.

Advanced Sensor Technology and System Features

Key technologies include the ZEISS EagleEye laser sensor for fast scanning of free-form geometries and CAD comparison, the dynamic DSC sensor carrier, and the tactile RST-P sensor. The document details system features like trapezoidal columns for precision, collision protection, easy maintenance access, and thermal isolation through EPP covers. Improvements over previous models are also discussed, focusing on enhanced stiffness, thermal stability, and serviceability.

Sensor Carriers and Probes

The document elaborates on the indexing RDS-C6 CAA sensor carrier, known for its short calibration times and high uptime, and the non-indexing DSC swivel head, offering improved performance and reliability. Comparisons are made between different touch trigger probes, including the ZEISS RST-P Piezo Probe, TP6, and TP20, highlighting their principles of function, accuracy, and durability.

Applications and Software Solutions

ZEISS CMMs are utilized across various automotive applications, including part qualification, series production control, feature analysis, CAD comparison, Meisterbock analysis, and finished car inspection. Software solutions like ZEISS CALIGO facilitate efficient inspection of free-form surfaces and standard geometries, while ZEISS PiWeb provides robust quality data management and reporting capabilities.

Portfolio Overview and Strategic Solutions

The presentation concludes with a portfolio overview, detailing different configurations like CALENO and CALENO T, and their respective sensor carrier options (RDS-C6 CAA, DSC) and sensor integrations (EagleEye, tactile probes). It outlines a platform strategy and presents tailored solutions for various customer segments, including OEMs and Tier 1 suppliers, emphasizing flexibility, precision, and productivity.

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