S&C Electric Company
Installation Guide for S and C models including: 6801, 5801, 6801 Automatic Switch Control, 6801, Automatic Switch Control, Switch Control, Control
File Info : application/pdf, 14 Pages, 2.66MB
DocumentDocumentS&C 6801 Automatic Switch Control 6801 Front Panel Retrofit for 5801 Automatic Switch Controls Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Qualified Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Read this Instruction Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Retain this Instruction Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Proper Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Understanding Safety-Alert Messages . . . . . . . . . . . . . . . 3 Following Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Replacement Instructions and Labels . . . . . . . . . . . . . . . . 3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Front Panel Retrofit Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Field Retrofit Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Tool List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 October 28, 2024 © S&C Electric Company 20112024, all rights reserved Instruction Sheet 1045-565 Introduction Qualified Persons Read this Instruction Sheet Retain this Instruction Sheet Proper Application WARNING Only qualified persons knowledgeable in the installation, operation, and maintenance of overhead and underground electric distribution equipment, along with all associated hazards, may install, operate, and maintain the equipment covered by this publication . A qualified person is someone trained and competent in: The skills and techniques necessary to distinguish exposed live parts from nonlive parts of electrical equipment The skills and techniques necessary to determine the proper approach distances corresponding to the voltages to which the qualified person will be exposed The proper use of special precautionary techniques, personal protective equipment, insulated and shielding materials, and insulated tools for working on or near exposed energized parts of electrical equipment These instructions are intended only for such qualified persons . They are not intended to be a substitute for adequate training and experience in safety procedures for this type of equipment . NOTICE Thoroughly and carefully read this instruction sheet and all materials included in the product's instruction handbook before installing or operating the 6801 Automatic Switch Control . Become familiar with the Safety Information on page 3 and Safety Precautions on page 4 . The latest version of this publication is available online in PDF format at sandc .com/en/contact-us/product-literature/ . This instruction sheet is a permanent part of the 6801 Automatic Switch Control. Designate a location where users can easily retrieve and refer to this publication. WARNING The equipment in this publication is only intended for a specific application . The application must be within the ratings furnished for the equipment . Ratings for the 6801 Automatic Switch Control are listed in the ratings table in S&C Specification Bulletin 1045-31 . 2 S&C Instruction Sheet 1045-565 . Understanding Safety-Alert Messages Following Safety Instructions Safety Information Several types of safety-alert messages may appear throughout this instruction sheet and on labels and tags attached to the product. Become familiar with these types of messages and the importance of these various signal words: DANGER "DANGER" identifies the most serious and immediate hazards that will likely result in serious personal injury or death if instructions, including recommended precautions, are not followed . WARNING "WARNING" identifies hazards or unsafe practices that can result in serious personal injury or death if instructions, including recommended precautions, are not followed . CAUTION "CAUTION" identifies hazards or unsafe practices that can result in minor personal injury if instructions, including recommended precautions, are not followed . NOTICE "NOTICE" identifies important procedures or requirements that can result in product or property damage if instructions are not followed . If any portion of this instruction sheet is unclear and assistance is needed, contact the nearest S&C Sales Office or S&C Authorized Distributor. Their telephone numbers are listed on S&C's website sandc.com, or call the S&C Global Support and Monitoring Center at 1-888-762-1100. NOTICE Read this instruction sheet thoroughly and carefully before installing the 6801 Front Panel Retrofit Kit . Replacement Instructions and Labels If additional copies of this instruction sheet are required, contact the nearest S&C Sales Office, S&C Authorized Distributor, S&C Headquarters, or S&C Electric Canada Ltd. It is important that any missing, damaged, or faded labels on the equipment be replaced immediately. Replacement labels are available by contacting the nearest S&C Sales Office, S&C Authorized Distributor, S&C Headquarters, or S&C Electric Canada Ltd. . S&C Instruction Sheet 1045-565 3 Safety Precautions DANGER The 5801 Automatic Switch Control line voltage input range is 93 to 276 Vac . Failure to observe the precautions below will result in serious personal injury or death . Some of these precautions may differ from your company's operating procedures and rules . Where a discrepancy exists, follow your company's operating procedures and rules . 1 . QUALIFIED PERSONS . Access to the 5801 Automatic Switch Control must be restricted only to qualified persons . See the "Qualified Persons" section on page 2 . 2 . SAFETY PROCEDURES . Always follow safe operating procedures and rules . 3 . PERSONAL PROTECTIVE EQUIPMENT . Always use suitable protective equipment, such as rubber gloves, rubber mats, hard hats, safety glasses, and flash clothing, in accordance with safe operating procedures and rules . 4 . SAFETY LABELS . Do not remove or obscure any of the "DANGER," "WARNING," "CAUTION," or "NOTICE" labels . 5 . MAINTAINING PROPER CLEARANCE . Always maintain proper clearance from energized components . 4 S&C Instruction Sheet 1045-565 . Field Retrofit Kit Tool List Front Panel Retrofit Kit By installing a 6801 Front Panel Retrofit Kit, the 5801 Automatic Switch Control can be converted to a 6801 control. This also adds Ethernet communication capability through an Ethernet port on the back of the panel. The converted 5801 control will be able to operate IntelliTeam® SG Automatic Restoration Software. Figure 1 shows a new 6801 front panel installed on a 5801 control. The 6801 Front Panel with GPS Retrofit Kit includes an antenna to be installed on the enclosure top. Figure 2 on page 6 shows the installation parts supplied with the front panel and the optional GPS antenna. The retrofit kit is available with GPS. 6801 Front Panel Retrofit Kit (catalog number 903-002350-01) 6801 Front Panel with GPS Retrofit Kit (catalog number 903-002350-02) These tools are required to install the retrofit kit: A 11/32-inch nut driver A medium Phillips screwdrive A 3/4-inch drill bit for metal, only required for GPS Retrofit Kit (catalog number 903-002350-02) An electric drill, only required for GPS Retrofit Kit (catalog number 903-002350-02) Figure 1 . A new 6801 front panel installed on a 5801 control . . S&C Instruction Sheet 1045-565 5 Front Panel Retrofit Kit Figure 2 . GPS antenna and 6801 front panel installation parts . 6 S&C Instruction Sheet 1045-565 . Installation WARNING Electric shock hazard . Disconnect ac control power, sensor power, and battery before proceeding . Electric shock can result in serious personal injury or death if instructions, including recommended precautions, are not followed . Follow these steps to replace the 5801 switch control front panel: STEP 1 . Disconnect ac control power, and disconnect the battery connector. If the 5801 control has the "-W2" Sensor Power option, disconnect the FIC control cable on the bottom of the enclosure. See Figure 3. All power must be disconnected before beginning Step 2. STEP 2 . Disconnect all cables attached to the processor on the rear of the front panel, including the X-bus data cable and power connections. See Figure 3 and Figure 11 on page 13. Processor Communication option plate Battery connection FIC connector Ac control power Figure 3 . Component location . . S&C Instruction Sheet 1045-565 7 Installation STEP 3 . If the 5801 control has a Communication option, disconnect the radio harness(es) from the processor and the antenna cable(s) from the radio(s). Remove the six Phillips screws, and remove the Communication option plate from the rear of the front panel. See Figure 3 on page 7. STEP 4 . Remove the nuts holding the front panel studs to the enclosure hinge. See Figure 4. Figure 4 . Remove the front panel attachment nuts . 8 S&C Instruction Sheet 1045-565 . STEP 5 . Remove the 5801 control's front panel. See Figure 5. Installation Figure 5 . Remove existing front panel . . S&C Instruction Sheet 1045-565 9 Installation STEP 6 . If installing a replacement front panel with the GPS option, install the GPS antenna in the top of the enclosure. Drill a 3/4-inch hole in the enclosure top panel, as indicated in Figure 6. Drill the center of the hole 2 inches (51 mm) from the left side, and 21/2 inches (64 mm) from the front of the enclosure top. See Figures 6 and 7. NOTICE Stray metal chips from drilling can cause intermittent mis-operation and damage to electronic components . Take precautions to protect the electronic circuits from chips created while drilling the antenna hole . Put a shop towel under the drilling location . 2 .5 inches (64 mm) 0 .75-inch (19-mm) diameter 2 inches (51 mm) Front of enclosure Figure 6 . Antenna hole location on the enclosure top . Figure 7 . Exterior view of the installed GPS antenna . 10 S&C Instruction Sheet 1045-565 . Installation STEP 7 . Insert the 6801 front panel studs into the hinge holes, and secure the panel with nuts on the second, fourth, and fifth studs from the top. Install the cable clips, one on the top stud and one on the third stud. Install the ground wire on the bottom stud, and tighten all nuts. See Figure 8 and Figure 9 on page 12. Install cable clips here Figure 8 . Cable clip locations at the front panel . STEP 8 . Skip this step if the GPS option is not included. Insert the GPS antenna into the hole on the enclosure top, and secure it with the antenna nut. Put the antenna cable into the top cable clip, and connect it to the front panel processor, as indicated in Figures 9 and 10 on page 12. . S&C Instruction Sheet 1045-565 11 Installation New cable clips Figure 9 . Locations of the new cable clips . Figure 10 . GPS antenna installed and connected . 12 S&C Instruction Sheet 1045-565 . Installation STEP 9 . Insert the power cable into the cable clip at the third nut from the top. See Figure 9 on page 12. Connect power and X-bus data cables to the processor on the front panel, as indicated in Figures 11 and 12. X-Bus data cable Power input GPS antenna Figure 11 . Processor connector locations on the front panel . Figure 12 . Cables connected to the new 6801 control front panel . . S&C Instruction Sheet 1045-565 13 Installation STEP 10 . Reattach the Communication option plate with the six original Phillips screws. Reconnect the antenna cable(s) to the radio(s). Reconnect the radio harness(es) to the processor. See Figure 13. STEP 11 . Reconnect the battery, and then ac control power. Reconnect the FIC cable, if removed in Step 1. See Figure 3 on page 7. Ground connection Figure 13 . Completed front panel installation, without Communication option plate . 14 S&C Instruction Sheet 1045-565 .