AEG Cooktop User Manual

General Notice

Please read this instruction booklet carefully before installing and using the equipment. Keep this booklet with the equipment for future reference. If the equipment is sold or transferred, ensure the new user receives the booklet.

This appliance is a Class 3 appliance.

This appliance complies with the following Directives:

• EEC 2009/142/CE (Gas)
• EEC 2006/95/CE (Low Voltage)
• EEC 2004/108/CE (Electromagnetic Compatibility)
• EEC 2004/1935/CE (Contact with foods)

WARNING

• Installation must be carried out by authorized personnel in conformity with regulations in force.
• CAUTION: The surface temperature of underbench components exceeds 95°C. Underbench access must be restricted. Refer to installation instructions.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed by a person responsible for their safety.
• Children should be supervised to ensure they do not play with the appliance.
• Before powering, check that the equipment is properly adjusted for the type of gas available (see "installation" paragraph).
• If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
• Before carrying out maintenance or cleaning, cut off power supply and allow the equipment to cool down.
• Ensure air circulates around the gas equipment; insufficient ventilation produces a lack of oxygen.
• For intense or prolonged use, improve aeration by opening a window or increasing rangehood venting power.
• Combustion products must be discharged outside through a suction hood or an electric fan.
• For any operation or modification, contact an authorized Technical Assistance Centre and demand original spare parts.
• This appliance shall not be used as a space heater in marine craft, caravans, or mobile homes unless each burner is fitted with a flame safeguard.
• Do not spray aerosols in the vicinity of the appliance while in operation.
• Do not store or use flammable materials or items in the vicinity of this appliance.

DO NOT MODIFY THIS APPLIANCE.

Servicing shall be carried out only by authorized personnel. The product label with the serial number is fixed to the underside of the hob. An additional label should be adhered to adjacent cabinetry for easy access (refer to installation instructions).

The manufacturer refuses all responsibility for damages to things or people resulting from incorrect installation or improper, incorrect, or unreasonable use of this equipment.

Instructions for the User

All operations regarding installation, adjustment, and adaptation to the type of gas available must be carried out by authorized personnel, in conformity with regulations in force. Specific instructions are in the installer booklet.

Conditions of Use

This appliance is intended for household and similar applications such as:

• Staff kitchen areas in shops, offices, and other working environments
• Farm Houses
• Client areas in hotels, motels, and other residential environments
• Bed and breakfast type environments

Using the Burners

Symbols on the knob indicate the correspondence between the knob and the burner.

Automatic Start-up with Valves

Turn the corresponding knob anticlockwise to the maximum position (large flame) and press the knob. Keep the knob pressed for about 6 seconds. The triple ring (wok) burner switches on only in the maximum flame position.

Using the Burners

For maximum yield without gas waste, ensure the pot diameter is suitable for the burner (see table). Use maximum capacity to quickly reach boiling temperature, and reduced capacity to heat food or maintain boiling. Operating positions should be between the maximum and minimum points. The gas supply can be interrupted by turning the knob clockwise to the closing position. If there is no power supply, burners can be lit with matches by setting the knob to the start-up point (large flame).

It is important to use cookware with the specified sizes and ensure it is correctly centered over the burner. Using oversize cookware can cause heat damage to your benchtop and/or control knobs, which will not be covered under warranty.

Notice

• When the equipment is not working, check that the knobs are in the closing position.
• If the flame blows out accidentally, the safety valve will automatically stop the gas supply after a few seconds. To restore operation, set the knob to the lighting point (large flame) and press.
• Exercise extreme caution when cooking with fat or oil, as these substances can catch fire when overheated.
• Do not place unstable or deformed pots on the burner to prevent overturning or overflowing.
• Turn handles away from the front of the bench to avoid accidents.
• When the burner is started up, check that the flame is regular. Before removing pots, always lower the flame or extinguish it.

(*) For cookware with diameter 120mm or below, use the mini-trivet supplied. Refer to fitment instructions on page 15.

Troubleshooting

If you have a problem with the cooktop, check the table below to solve the problem and save on service calls. You will have to pay for a service call even during the warranty period if the problem is listed below.

If the above points have been checked and there is still a problem, please call the Service Centre.

Cleaning

Before any operation, disconnect the appliance from the electrical supply. Do not use a steam cleaner for cleaning the hob. It is advisable to clean the appliance when it is cold.

Enamelled parts

Wash with a sponge and soapy water or a light detergent. Do not use abrasive or corrosive products. Do not leave substances like lemon or tomato juice, salt water, vinegar, coffee, and milk on enamelled surfaces for a long time.

Stainless steel parts

Stainless steel can be stained if it remains in contact with highly alkaline water or aggressive detergents for an extended period. All grades of stainless steel may stain, discolour, or attain an adhering layer of grime in normal operation. To achieve optimum surface appearance, keep stainless steel clean regularly using the following procedures. Wash with warm soapy water and rinse with clean water. If extremely dirty, use a stainless steel cleaner. DO NOT use abrasive scourers or steel wool. When removing stains, follow the polish of brushing lines.

Burners and racks

These parts can be removed for easier cleaning. Wash burners with a sponge and soapy water or a light detergent, wipe well, and place them back in their housing perfectly. Ensure flame-dividing ducts are not clogged. Check that the feeler of the safety valve and the start-up electrode are always cleaned for optimum operation.

Gas taps

Lubrication of taps must be carried out by authorized personnel exclusively. In case of malfunctions of the gas taps, call customer service.

Instructions for the Installer

Important notice:

Operations indicated below must be followed by authorized personnel exclusively, in conformity with regulations in force. The manufacturing firm refuses all responsibility for damages to people, animals, or things resulting from failure to comply with such provisions.

This appliance shall be installed only by authorized persons in accordance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, and any other statutory regulations. For Australia and New Zealand, installation must comply with AS/NZS 5601.1 and AS/NZS 5601.2. For other regions, refer to the relevant installation code for gas appliances in your country.

Installation

The installation kit contains:

• 1 natural gas regulator
• 1 elbow
• 1 manifold
• 2 fibre sealing washers
• 4 brackets for assembly
• 4 bracket screws
• 1 pack of cooktop to benchtop seals
• 1 duplicate rating label
• For conversion to LPG: 1 Universal LPG sticker, 4 or 5 injectors
• Additional accessory for cooking with vessels diameter 120mm or below: 1 mini trivet, 1 wok trivet

Installing the top

The appliance is designed to be embedded into heat-resistant benchtop capable of withstanding 85°C.

Adjacent walls, cupboards and protection for combustible materials.

Ensure installation complies with AS/NZS 5601.1 or AS/NZS 5601.2 regarding clearances to combustible surfaces and materials, and to rangehoods and exhaust fans. A clearance of 200mm from burner periphery to vertical combustible surfaces is required. Clearances to combustible surfaces may be reduced if protected according to clause 6.10.1.2 of AS/NZS 5601.1 or clause 6.9.2 of AS/NZS 5601.2.

The equipment must not be installed near inflammable materials. Make a cut-out in the benchtop with dimensions indicated in fig.3, at least 50 mm from the appliance border to adjacent walls.

*Rangehoods and exhaust fans shall be installed according to manufacturer's instructions. Clearance between the highest part of the hob and a range hood shall be at least 600mm, or 750mm for an overhead exhaust fan.

IMPORTANT:

A separation panel at least 10mm from the bottom of the cooktop must be included during installation to prevent access to the underside of the appliance. This panel can be made of any non-combustible rigid material (refer fig. 4).

If the hob is installed on top of an oven, ensure installation complies with accident prevention standards. Pay attention to the position of the electric cable and gas pipe to avoid contact with hot parts. If the hob is installed on a built-in oven without forced cooling ventilation, install proper air vents for adequate ventilation, with lower air entering with a cross section of at least 200cm², and higher air exiting with a cross section of at least 60 cm².

Fastening the top

Each cook-top is equipped with a special washer. Hooks are supplied for mounting. Depending on the mounting surface, use hook A or hook B. Follow these steps:

• Remove loose components.
• Turn the appliance upside down, lay edges on foam packaging blocks to prevent damage to ignition spark plugs, and lay seal S along the external border (fig. 5).
• Introduce and place the cook-top in the hole, then fasten with screws and fastening brackets (fig. 6).

WARNING: Failure to fix the cooktop could result in loosening of the gas connection and a gas leak.

A duplicate rating label is included. Attach it to an accessible surface for easy identification during service calls.

INSTALLATION ROOM

This appliance is not provided with a device for exhausting combustion products; therefore, discharge must be outside. The room must have natural air inflow for regular gas combustion and ventilation (minimum 20m³). Air must come from permanent openings to the outside. The section of these openings shall correspond to at least 200 cm².

OPERATION ON N.G / S.N.G.

Regulator

An appliance regulator is provided. Position the regulator so the pressure test nipple is accessible. Connect the gas supply to the regulator's 1/2" B.S.P. internal thread inlet. Refer to page 8 for connection point position. Regulators are supplied pre-adjusted for Natural Gas. The installer is not required to make adjustments for outlet pressure.

An arrow on the regulator base indicates gas flow direction. Check connections for leaks with soapy water.

Gas Connection

This appliance is supplied for Natural Gas but can be converted for LPG. Refer to LP conversion chapter.

Supply pipe sizing

Total hourly gas consumption is shown on the data label. Required supply pressure for each gas type is also on the data label and in the "TECHNICAL CHARACTERISTIC TABLES". Use this information with pipe length, elbows, tees, bends, service pressure, and other appliances' supply requirements to determine suitable pipe size. Refer to AS5601 for assistance.

An AGA certified class B or D flexible connection may be used in accordance with AS5601, section 4.8. The hose assembly, when the cooktop is installed, shall be suitable for connection to a fixed consumer piping outlet located 800-850mm above the floor, outside the appliance width, and 250mm away. The connection point must be accessible with the appliance installed.

Elbow positioning

The elbow can be repositioned by loosening the locking nut and elbow, using two spanners. Re-tighten the assembly. Ensure the sealing washer is fitted when fitting the elbow to the appliance.

Assembly of Regulator

The regulator assembly to the cooktop manifold is via the elbow union and supplied sealing washers. The 1/2" parallel thread connects to the manifold, and the sealing washer is placed between the manifold end and the flat face on the elbow. The 1/2" tapered thread connects to the regulator outlet, sealed with approved thread sealing tape or compound. The regulator inlet is a 1/2" parallel thread, connected to consumer piping or hose assembly. Regulators are supplied pre-adjusted for Natural Gas.

An arrow on the regulator base indicates gas flow direction. Check connections for leaks with soapy water.

Checking the gas supply

1. Check the manometer zero point is correct.
2. Connect the manometer to the cooktop pressure point on the regulator.
3. Turn on the gas supply and electricity. Try to ignite the gas. NOTE: It will take additional time to light the gas for the first time as air needs to be purged from the pipes.
4. With the appliance operating, check the outlet pressure when all burners are operating at maximum, and when the smallest burner is operating at minimum.

Under these conditions, the outlet pressure should not vary from the nominal outlet pressure of 1.00kPa by more than ± 0.20kPa.

If the regulator appears to not perform satisfactorily, check the following points:

1. If the outlet pressure is consistently too low, the inlet pressure may be too low, or an upstream regulator or valve with insufficient flow capacity may be present. If suspected, repeat checks measuring both inlet and outlet pressure to determine if the inlet pressure is in the range 1.13 - 5kPa.
2. Check that the regulator has been fitted to the gas supply line in the correct orientation; the arrow on the base indicates gas flow direction.

Replacing the injectors

If the equipment is adjusted for a different gas type, replace the burner injectors according to the "technical characteristics" table. Act as follows:

• Remove racks and burners.
• Unscrew injectors (U, fig.7 - 7/A) with a straight spanner L and substitute with the corresponding one. The wok burner on HG75FX-M and HG90FX-M has three injectors (refer U1 & U2 of Figure 7/A for positions).
• Tighten injectors firmly.

After changing injectors, eliminate residual natural gas by turning each burner to maximum, pressing the knob, and waiting a few seconds.

Adjusting the burners

The lowest flame point must always be properly adjusted and remain on even with an abrupt shift from maximum to minimum position. If not, adjust as follows:

• Start the burner.
• Turn the tap to minimum position (small flame).
• Remove the knob from the tap rod.
• Introduce a flat-tip screwdriver into hole F (fig.8) and turn the by-pass screw for proper adjustment of the lowest flame point.
• For triple crown models, adjust the lowest flame point for the external or internal ring by turning the screws indicated in fig. 8/A.
• For U-LPG gas burners, tighten the by-pass screw completely.

Maintenance

Maintenance Schedule

No regular maintenance is required for the hotplates except cleaning.

Replacing the power supply cable

If the power supply cable needs replacement, use a cable with a section of 3x0.75mm², type H05VV-F or H05RR-F, complying with regulations. Connection to the terminal board must be as shown in fig.9 - 9/A:

• Brown cable L (phase)
• Blue cable N (neutral)
• Green-yellow cable (ground)

Technical Characteristic Tables

Wiring Diagram

Diagrams for HG60FXA and HG75FXA/HG90FXA models showing ignition generator, tripolar terminal, and micro-unit connections.

Instructions for Using the Mini Trivet

The mini-trivet included with this cooktop is for cooking vessels of diameter 120mm or smaller.

Diagrams show correct fitment and examples of positioning of the mini-trivet for HG60FXA, HG75FXA, and HG90FXA models.

Instructions for Using the Wok Trivet

The cast iron wok trivet is for cooking only the wok burner.

Diagrams show correct fitment and examples of positioning of the cast iron wok trivet for HG75FXA and HG90FXA models. Note the step of the trivet fingers on the wok burner main trivet to avoid spillages when lifting and moving cooking receptacles.

AEG Warranty

This document sets out the terms and conditions of the product warranties for AEG Appliances in Australia and New Zealand. It is important to keep this document with your proof of purchase for future reference.

Warranty Terms and Conditions:

• 1. In this warranty: Definitions for 'acceptable quality', 'ACL', 'Appliance', 'ASC', 'major failure', 'Warranty Period', and 'you'.
• 2. Applicability: Warranty applies to Appliances purchased and used in Australia or New Zealand in normal domestic applications, in addition to statutory warranties.
• 3. Repairs/Replacements: Electrolux or its ASC will repair or replace defective parts at no extra charge, using remanufactured parts if available. Replaced parts become Electrolux property. Warranty does not cover light globes, batteries, filters, or similar perishable parts.
• 4. Exclusions: Parts and Appliances not supplied by Electrolux are not covered.
• 5. Costs: You bear the cost of transportation, travel, and delivery of the Appliance to and from Electrolux or its ASC, especially if you reside outside the service area.
• 6. Proof of Purchase: Required for warranty claims.
• 7. Electrolux Not Liable: Electrolux is not liable for defects due to accident, misuse, abuse, normal wear and tear, power surges, incorrect installation, improper operation, insect/vermin infestation, or failure to comply with instructions. Also not liable if the Appliance is modified without written authority, the serial number or warranty seal is removed/defaced, or if serviced/repaired by unauthorized personnel.
• 8. Governing Law: Warranty and relationship governed by the law of the purchase location.
• 9. Exclusion of Liabilities: AEG excludes all warranties and liabilities (other than as contained herein), including for loss or damage arising from purchase, use, or non-use of the Appliance, to the extent permitted by law.
• 10. Australian Consumer Law: Appliances come with a guarantee that cannot be excluded under the ACL. Entitled to replacement/refund for major failure and compensation for other loss/damage. Also entitled to repair/replacement if quality is not acceptable and failure is not major. Benefits are in addition to other statutory rights.
• 11. Electrolux Discretion: Electrolux determines whether repair, replacement, or refund applies for valid warranty claims.
• 12. New Zealand Consumer Guarantees: Appliances and services in New Zealand are covered by the Consumer Guarantees Act, Sale of Goods Act, and Fair Trading Act.
• 13. How to Enquire about Claiming: Check operating instructions, user manual, and warranty terms. Have model/serial number and proof of purchase ready. Telephone the provided numbers.
• 14. Information Exchange: You agree that Electrolux and its ASC may exchange information about you to fulfill warranty obligations.

Important Notice

Before calling for service, ensure steps in clause 13 have been followed.

FOR SERVICE:

• Australia: CALL 1300 363 664 or EMAIL customercare@aegaustralia.com.au
• New Zealand: FREE CALL 0800 10 66 10 or EMAIL customercare@electrolux.co.nz

FOR SPARE PARTS:

• Australia: CALL 13 13 50 or EMAIL customercare@aegaustralia.com.au
• New Zealand: FREE CALL 0800 10 66 20 or EMAIL customercare@electrolux.co.nz

Websites: www.aeg.com/au, www.aeg.com/co.nz