AEG HG60FXA, HG75FXA, HG90FXA Gas Cooktop User Manual and Installation Guide

General Notice

Please read this instruction booklet carefully before installing and using the equipment. Keep this booklet with the equipment for future reference. If the equipment is sold or transferred, ensure the new user receives the booklet to learn how to operate the appliance and read the corresponding notice.

This is a Class 3 appliance.

This appliance complies with the following Directives:

• EEC 2009/142/CE (Gas)
• EEC 2006/95/CE (Low Voltage)
• EEC 2004/108/CE (Electromagnetic Compatibility)
• EEC 2004/1935/CE (Contact with foods)

⚠ WARNING:

• Installation must be carried out by authorized personnel, in conformity with regulations in force.
• CAUTION: The surface temperature of underbench components exceeds 95°C. To avoid a hazard, underbench access must be restricted. Refer to installation instructions.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use by a person responsible for their safety.
• Children should be supervised to ensure they do not play with the appliance.
• Before powering, check that the equipment is properly adjusted for the type of gas available (see "installation" paragraph).
• If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
• Before carrying out maintenance or cleaning, cut off power supply and allow it to cool down.
• Ensure air circulates around the gas equipment. Insufficient ventilation produces a lack of oxygen.
• In case of intense or prolonged use, improve aeration by opening a window or increasing rangehood venting power.
• Products of combustion must be discharged outside through a suction hood or an electric fan (see "installation" paragraph).
• For any operation or modification, apply to an authorized Technical Assistance Centre and demand original spare parts.
• If installed in marine craft or caravans, it shall not be used as a space heater.
• Not for use in marine craft, caravans or mobile homes unless each burner is fitted with a flame safeguard.
• Do not spray aerosols in the vicinity of the appliance while in operation.
• Do not store or use flammable materials or items in the vicinity of this appliance.

DO NOT MODIFY THIS APPLIANCE.

Servicing shall be carried out only by authorized personnel. The product label, with the serial number, is fixed to the underside of the hob. An additional label should be adhered to adjacent cabinetry for easy access – refer to installation instructions.

The manufacturer refuses all responsibility for possible damages to things or people, resulting from incorrect installation or from an improper, incorrect or unreasonable use of this equipment.

Instructions for the User

All operations regarding installation, adjustment, and adaptation to the type of gas available must be carried out by authorized personnel, in conformity with regulations in force. Specific instructions are in the installer section.

Conditions of Use

This appliance is intended for household and similar applications such as:

• Staff kitchen areas in shops, offices, and other working environments
• Farm Houses
• Client areas in hotels, motels, and other residential environments
• Bed and breakfast type environments

Using the Burners

Symbols on the side of the knob indicate the correspondence between the knob and the burner.

Automatic Start-up with Valves

Turn the corresponding knob anticlockwise to the maximum position (large flame) and press the knob. Once the burner is started, keep the knob pressed for about 6 seconds.

ATTENTION: The triple ring (wok) burner switches on only in the maximum flame position.

Using the Burners

To obtain maximum yield without gas waste, ensure the pot diameter is suitable for the burner potential (see table below) to avoid the flame going out (Fig. 2).

Use maximum capacity to quickly heat liquids to boiling temperature, and reduced capacity to heat food or maintain boiling. All operating positions must be between the maximum and minimum ones, not between the minimum position and the closing point.

Gas supply can be interrupted by turning the knob clockwise to the closing position. If there is no power supply, burners can be lit with matches by setting the knob to the start-up point (large flame, Fig. 1).

(*) For cookware with diameter 120mm or below, use the mini-trivet supplied. Refer to fitment instructions on page 15.

Notice

• When the equipment is not working, always check that the knobs are in the closing position (see Fig. 1).
• If the flame blows out accidentally, the safety valve will automatically stop the gas supply after a few seconds. To restore operation, set the knob to the lighting point (large flame, Fig. 1) and press.
• While cooking with fat or oil, pay utmost attention as these substances can catch fire when overheated.
• Do not place unstable or deformed pots on the burner to prevent them from overturning or overflowing.
• Handles should be turned away from the front of the bench to avoid accidents.
• When the burner is started up, check that the flame is regular. Before taking pots away, always lower the flame or put it out.

It is important to use cookware with the specified sizes and ensure it is always correctly centered over the burner. Using oversize cookware can potentially cause heat damage to your benchtop and/or control knobs, which will not be covered under warranty.

Troubleshooting

If you have a problem with the cooktop, check the table below. You may be able to solve the problem and save on a service call. You will have to pay for a service call even during the warranty period if the problem is listed below.

If the above points have been checked and there is still a problem, please call the Service Centre.

Diagram Descriptions (Pages 5, 10, 11):

• Page 5: Illustrates burner components: 1 Burner, 2 Flame safeguard sensor, 3 Injector, 4 Ignition spark plug. It also shows burner flame ports.
• Page 10: Shows knob positions for burner control (Fig 1: Maximum, Off, Minimum; Fig 1/A: detailed views of inner/outer ring flame settings). Fig 2 illustrates incorrect pot placement (too large, unstable). Fig 3 shows dimensions L, P, D for cut-out. Fig 4 shows a 10mm separation panel. Fig 5 shows seal 'S' placement. Fig 6 shows fastening hook 'C'. Fig 7 shows injector 'U' removal. Fig 7/A shows wok burner injectors U1, U2.
• Page 11: Fig 8 shows bypass screw 'F' for adjusting the lowest flame point for external rings. Fig 8/A shows adjustment for internal rings. Fig 9 and 9/A show electrical connection terminals L (Line/Phase), N (Neutral), and Ground (Green-Yellow cable).

Cleaning

Before any operation, disconnect the appliance from the electrical supply. Do not use a steam cleaner for the hob. It is advisable to clean the appliance when it is cold.

Enamelled parts

Wash with a sponge and soapy water or a light detergent. Do not use abrasive or corrosive products. Do not leave substances like lemon or tomato juice, salt water, vinegar, coffee, and milk on enamelled surfaces for a long time.

Stainless steel parts

Stainless steel can be stained if it remains in contact with highly alkaline water or aggressive detergents for an extended period. All grades of stainless steel may stain, discolour, or attain an adhering layer of grime in normal operation. To achieve optimum surface appearance, keep stainless steel clean regularly using the following procedures for good performance and long service life.

Wash with warm soapy water and rinse with clean water. For extremely dirty stainless steel with signs of discolouration (due to neglect or misuse), use a stainless steel cleaner. DO NOT use abrasive scourers or steel wool. When removing stains, follow the polish of brushing lines.

Burners and racks

These parts can be removed for easier cleaning. Wash burners with a sponge and soapy water or a light detergent, wipe well, and place them back in their housing perfectly. Ensure flame-dividing ducts are not clogged. Check that the flame safeguard sensor and the start-up electrode are always cleaned for optimum operation.

Gas taps

Lubrication of taps must be carried out by authorized personnel exclusively. In case of gas tap malfunctions, call customer service.

Instructions for the Installer

Important notice: Operations must be followed by authorized personnel exclusively, in conformity with regulations in force. The manufacturer refuses all responsibility for damages to people, animals, or things resulting from failure to comply with these provisions.

This appliance shall be installed only by authorized persons in accordance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, and any other statutory regulations. For Australia and New Zealand, installation must comply with AS/NZS 5601.1 and AS/NZS 5601.2. For other regions, refer to the relevant installation code for gas appliances.

INSTALLATION

The installation kit contains:

• 1 natural gas regulator
• 1 elbow
• 1 manifold
• 2 fibre sealing washers
• 4 brackets for assembly
• 4 bracket screws
• 1 pack of cooktop to benchtop seals
• 1 duplicate rating label

For conversion to LPG:

• 1 Universal LPG sticker
• 4 or 5 injectors
• Additional accessory for cooking with vessels diameter 120mm or below: 1 mini trivet, 1 wok trivet

Installing the top

The appliance is designed to be embedded into a heat-resistant benchtop capable of withstanding 85°C.

Adjacent walls, cupboards and protection for combustible materials

Ensure installation complies with clauses 6.2.5 and 6.10.1.1 of AS/NZS 5601.1, or clauses 6.9.1 and 6.9.5 of AS/NZS 5601.2 regarding clearances to combustible surfaces, materials, rangehoods, and exhaust fans. A clearance of 200mm from burner periphery to vertical combustible surfaces is required. Clearances may be reduced if surfaces are protected per clause 6.10.1.2 of AS/NZS 5601.1 or clause 6.9.2 of AS/NZS 5601.2.

The equipment must not be installed near inflammable materials like curtains or cloths. Make a cut-out in the benchtop with dimensions indicated in Fig. 3, at least 50 mm from the appliance border to adjacent walls.

Rangehoods and exhaust fans* shall be installed per manufacturer's instructions. Clearance between the highest part of the hob and a range hood must be at least 600mm, or 750mm for an overhead exhaust fan. (*An exhaust fan is a mechanical device for moving air).

IMPORTANT: A separation panel at least 10mm from the bottom of the cooktop must be included to prevent access to the underside of the appliance. This panel can be made of any non-combustible rigid material (Refer Fig. 4).

If installing the hob on top of an oven, take precautions to ensure installation complies with accident prevention standards. Pay attention to the electric cable and gas pipe position to avoid contact with hot parts of the oven. If the hob is installed on a built-in oven without forced cooling ventilation, install proper air vents for adequate ventilation. The lower air inlet section must be at least 200 cm², and the higher air exit section at least 60 cm².

Fastening the top

Each cook-top is equipped with a special washer. Hooks are supplied for mounting. Depending on the mounting surface, use hook A or hook B.

Installation steps:

• Remove all loose components from the top.
• Turn the appliance upside down, lay its edges on foam packaging blocks to prevent damage to ignition spark plugs, and lay seal S along the external border (Fig. 5).
• Introduce and place the cook-top in the furniture cut-out, then fasten it with the supplied screws and fastening brackets (Fig. 6).

WARNING: Failure to fix the cooktop to the bench could result in loosening of the gas connection, movement of the cooktop, and a gas leak.

A duplicate rating label is included. Attach it to an accessible surface for easy identification during service calls.

INSTALLATION ROOM

This appliance does not have a device for exhausting combustion products; discharge must be external. The room must have natural air inflow for regular gas combustion and ventilation; the necessary air volume must not be lower than 20m³. Air must come from permanent openings communicating with the outside. The section of these openings shall correspond to at least 200 cm².

OPERATION ON N.G / S.N.G.

Regulator

An appliance regulator is provided. Position it so the pressure test nipple is accessible. Connect the gas supply to the ½” B.S.P. internal thread inlet of the regulator (Refer page 8 for connection point position).

Regulators are supplied pre-adjusted and configured by the component maker for Natural Gas. The installer is not required to make adjustments to obtain the correct outlet pressure setting.

An arrow on the regulator base indicates gas flow direction. When fitted, check connections for leaks with soapy water.

Gas Connection

This appliance is supplied for Natural Gas but can be converted for LPG. Refer to the LP conversion chapter.

Supply pipe sizing

Total hourly gas consumption is shown on the data label. Required supply pressure for each gas type is also on the data label and in "TECHNICAL CHARACTERISTIC TABLES". Use this information with pipe length, elbows, tees, bends, available service pressure, and other appliances' supply requirements to determine suitable pipe size. Refer to Installation Code AS5601 for assistance.

An AGA certified class B or D flexible connection may be used per AS5601, section 4.8. If a hose assembly is used, it must be suitable for connection to a fixed consumer piping outlet located 800-850mm above the floor, 250mm outside the appliance width. The connection point must be accessible with the appliance installed.

Elbow positioning

The elbow can be repositioned by loosening the locking nut and elbow using two spanners. Re-tighten the assembly. Ensure the sealing washer is fitted when attaching the elbow to the appliance.

Regulator

An appliance regulator is provided. Position it so the pressure test nipple is accessible. Connect gas supply to the ½” B.S.P. internal thread inlet of the regulator (Refer page 10 for connection point position).

Assembly of Regulator

The regulator assembly to the cooktop manifold is via the elbow union and supplied sealing washer. The ½” parallel thread connects to the manifold; the sealing washer is between the manifold end and the elbow's flat face. The ½” tapered thread connects to the regulator outlet, sealed with approved thread sealing tape or compound. The regulator inlet is a ½” parallel thread for consumer piping or hose assembly. Regulators are pre-adjusted for Natural Gas.

An arrow on the regulator base indicates gas flow direction. Check connections for leaks with soapy water.

Checking the gas supply

1. Check the manometer zero point is correct.
2. Connect the manometer to the cooktop pressure point on the regulator.
3. Turn on gas supply and electricity, then try to ignite the gas. NOTE: It will take additional time for gas to light the first time as air needs to be purged from the pipes.
4. With the appliance operating, check the outlet pressure:
   • when all burners are operating at maximum;
   • when the smallest burner is operating at minimum.
   Under these conditions, the outlet pressure should not vary from the nominal outlet pressure of 1.00kPa by more than ± 0.20kPa.

If the regulator appears unsatisfactory, check the following points:

1. If the outlet pressure is consistently too low, the inlet pressure may be too low, or an upstream regulator/valve may have insufficient flow capacity. Repeat checks measuring both inlet and outlet pressure to determine if inlet pressure is in the range 1.13 - 5kPa.
2. Check that the regulator is fitted to the gas supply line in the correct orientation; the arrow on the body base indicates the direction of gas flow.

If the regulator still fails to perform satisfactorily after these checks, it should be replaced.

Electrical connection

The appliance is supplied with a standard 10 Amp service cord terminated by a 3-pin plug for connection to a standard household socket. The electrical supply powers the electronic ignition system.

NOTE: For servicing, the electrical power supply must be disconnected. The power point should be accessible after installation, as per local wiring regulations.

TESTING APPLIANCE OPERATION

After installation, the installer must fully test the appliance and ensure it operates correctly before handing it over to the customer.

GAS CONVERSIONS AND ADJUSTMENTS

Data Label

This appliance is suitable for Natural Gas and Universal LPG; ensure the available gas supply matches the Data Label. When converting from Natural Gas to Universal LPG, remove the NG regulator and replace it with the Test Point Assembly. An AGA Approved gas regulator for a supply pressure of 2.75kPa should be part of the gas tank supply, and the test point pressure should be adjusted to 2.75kPa.

Replacing the injectors

If the equipment is adjusted for a different gas type, replace the burner injectors according to the "technical characteristics" table. Act as follows:

• Remove the racks and burners.
• Using a straight spanner L, unscrew injectors U (Fig. 7 - 7/A) and substitute with the corresponding one. Note: The wok burner on HG75FX-M and HG90FX-M models has three injectors (refer U1 & U2 of Figure 7/A for positions).
• Tighten the injectors strongly.

After changing injectors, eliminate residual natural gas by turning each burner knob to the maximum position, pressing it, and waiting a few seconds.

Adjusting the burners

The lowest flame point must always be properly adjusted and remain on even with an abrupt shift from maximum to minimum position. If not, adjust as follows:

• Start the burner.
• Turn the tap to the minimum position (small flame).
• Remove the knob from the tap rod.
• Introduce a flat-tip screwdriver into hole F (Fig. 8) and turn the by-pass screw for proper adjustment of the lowest flame point.

For triple crown models, the lowest flame point for the external or internal ring can be adjusted by turning the screws indicated in Fig. 8/A. For U-LPG gas burners, the by-pass screw must be tightened completely.

MAINTENANCE

Maintenance Schedule

No regular maintenance is required for the hotplates except cleaning.

Replacing the power supply cable

If the power supply cable needs replacement, use a cable with a section of 3x0.75mm², type H05VV-F or H05RR-F, complying with regulations. Connection to the terminal board must be as shown in Fig. 9 - 9/A: brown cable L (phase), blue cable N (neutral), green-yellow cable (ground).

Technical Specifications and Diagrams

Model Dimensions and Connections (Page 12)

Diagrams show dimensions and gas/electrical connection points for HG60FXA, HG75FXA, and HG90FXA models.

• HG60FXA: 590mm width, 510mm depth. Gas Connection 70mm, Electrical Supply Cord 200mm. Features 5 burners: 2 Semi-rapid, 3 Auxiliary, 4 Triple ring, 5 Double ring, 8 Control knobs.
• HG75FXA: 750mm width, 510mm depth. Gas Connection 70mm, Electrical Supply Cord 520mm. Features 5 burners: 2 Semi-rapid, 3 Auxiliary, 4 Triple ring, 5 Double ring, 8 Control knobs.
• HG90FXA: 890mm width, 510mm depth. Gas Connection 70mm, Electrical Supply Cord 610mm. Features 5 burners: 2 Semi-rapid, 3 Auxiliary, 4 Triple ring, 5 Double ring, 8 Control knobs.

Burner Power (MJ/h):

Burner Diameters (Page 13)

Diagrams show burner layouts with diameters for each model:

• MODEL HG60FXA: Burner diameters: Ø180, Ø220, Ø180, Ø140, Ø180.
• MODEL HG75FXA: Burner diameters: Ø180, Ø140, Ø180, Ø180, Ø260.
• MODEL HG90FXA: Burner diameters: Ø180, Ø140, Ø180, Ø180, Ø260.

Technical Characteristic Tables (Page 14)

Wiring Diagram (Page 14)

Diagrams show wiring for ignition generator, tripolar terminal, and micro-unit for models HG60FXA and HG75FXA/HG90FXA. Connections are typically to L (Line/Phase), N (Neutral), and Ground.

Instructions for Using the Mini Trivet

The mini-trivet included with this cooktop is for cooking vessels of diameter 120mm or smaller.

Correct fitment: Diagrams show how the mini-trivet should be placed on the cooktop grates.

Examples of positioning of mini-trivet: Diagrams illustrate placement for MODEL HG60FXA, MODEL HG75FXA, and MODEL HG90FXA.

Instructions for Using the Wok Trivet

The cast iron wok trivet included with this cooktop is to be used for cooking only on the wok burner.

Correct fitment: Diagrams show how the wok trivet should be placed on the cooktop grates.

Examples of positioning cast iron wok trivet: Diagrams illustrate placement for MODELS HG75FXA and HG90FXA. Note the step on the trivet fingers for wok burner main trivet. To avoid spillages, lift and move cooking receptacles to and from this burner rather than sliding across the trivets.

AEG Warranty (Australia and New Zealand)

This document outlines the terms and conditions of the product warranties for AEG Appliances. Keep it with your proof of purchase for future reference.

Key points of the warranty:

• Warranty Period: 60 months from the date of original purchase for manufacturing defects in Australia and New Zealand.
• Coverage: Applies to Appliances purchased and used in normal domestic applications. It is in addition to, and does not exclude, statutory warranties.
• Repair/Replacement: Electrolux or its ASC will repair or replace defective parts at no extra charge, potentially using remanufactured parts. Replaced parts/appliances become Electrolux property. Perishable parts (globes, batteries, filters) are excluded.
• Exclusions: Warranty does not cover parts not supplied by Electrolux. Costs for transportation, travel, and delivery for service are borne by the owner unless otherwise specified.
• Claims: Proof of purchase is required. Claims must be due to faulty parts or workmanship. Electrolux is not liable for damage due to accident, misuse, abuse, normal wear and tear, power surges, incorrect installation, improper operation, insect/vermin infestation, or failure to comply with instructions. Modifications or removal/defacement of serial numbers/warranty seals void the warranty. Servicing by unauthorized persons also voids the warranty.
• Governing Law: The warranty and relationship are governed by the law of the place of purchase.
• Consumer Rights: Appliances come with guarantees that cannot be excluded under the ACL (Australia) and Consumer Guarantees Act, Sale of Goods Act, and Fair Trading Act (New Zealand).
• Claim Process: Check operating instructions, have model/serial number and proof of purchase ready, then telephone the provided numbers.

Contact Information:

• Service Australia: Call 1300 363 664 or email customercare@aegaustralia.com.au. Visit www.aeg.com/au.
• Spare Parts Australia: Call 13 13 50 or email customercare@aegaustralia.com.au.
• Service New Zealand: Free Call 0800 10 66 10 or email customercare@electrolux.co.nz. Visit www.aeg.co.nz.
• Spare Parts New Zealand: Free Call 0800 10 66 20 or email customercare@electrolux.co.nz.

Important Notice: Before calling for service, ensure steps in clause 13 have been followed.

Website

For more information or to shop, visit www.aeg.com/shop.