Emerson Application Engineering

Technical Information

EXD-HP1/2 Autonomous Overheat / Economizer Controller

Document Reference: TI_EXD-HP12_A1_A2L_A3_RU_Rev03

Last Updated: 06-2022

General Information

The EXD-HP1/2 are autonomous universal controllers for overheat and/or economizer control in heat pumps, heating systems, air conditioning systems, and precise temperature maintenance systems.

Characteristics

Technical Data

Models

ModelGeneral InformationOrder Number (OEM Packaging)Individual Packaging
CONTROLLER
EXD-HP1For single valve control807836M (20 pcs)-
EXD-HP2For dual valve control807837M (20 pcs)-

Accessories

Valves / Coils

ModelGeneral InformationOrder Number (OEM Packaging)Individual Packaging
EXM-BOAElectronic expansion valve800399M-
EXM-BOB800400M-
EXM-BOD800401M-
EXM-BOE800402M-
EXM-12512V DC coil800403M-
EXL-B1FElectronic expansion valve800405M-
EXL-B1G800406M-
EXL-12512V DC coil800407M-
EXN-B2KElectronic expansion valve (not selected when working with R454A)-800421
EXN-B2L-800422
EXN-12512V DC coil800420-

Temperature Sensors

ModelGeneral InformationOrder Number (OEM Packaging)Individual Packaging
ECP-P30Temperature sensor with 3m cable804495-

Pressure Sensors - 7/16-20 UNF threaded connection

ModelGeneral InformationOrder Number (OEM Packaging)Individual Packaging
(25/20 pcs per pack)
PT5N-07M / PT5-07M-0.8...7 bar805350M/802350M805350/805380
PT5N-18M / PT5-18M0...18 bar805351M/802351M805351/802351
PT5N-30M / PT5-30M0...30 bar805352M/802352M805352/802352

Pressure Sensors - Solder connection

ModelGeneral InformationOrder Number (OEM Packaging)Individual Packaging
(25/10 pcs per pack)
PT5N-07T/PT5-07T-0.8...7 bar805380M/802380M805380/802380
PT5N-07P-FLR-0.8...7 bar805390M805390
PT5N-10P-FLR-0.8...10 bar805391M805391
PT5N-18T/PT5-18T0...18 bar805381M/802381M805381/802381
PT5N-30T/ PT5-30T0...30 bar805382M/802382M805382/802382
PT5N-30P-FLR0...30 bar805389M805389
PT5-30L-FLR0...30 bar, molded cable802389M802389

Connectors and Cables for Pressure Sensors

ModelGeneral InformationOrder Number (OEM Packaging)Individual Packaging
(20 pcs per pack)
PT4-M151.5 m cable804803M804803
PT4-M303.0 m cable804804M804804
PT4-M606.0 m cable804805M804805
PT4-M60-FLR*6.0 m cable, 2-wire, ATEX standard-804806
*) Mandatory for PT5N-...-FLR, PT5 with molded cable. Detailed information on EXM/EXL, EXN and PT5(N) can be found in the respective Technical Information. For selection assistance, contact Emerson representatives in your country.

Alarm Table

ConditionDelayAlarm RelayValve PositionReturnAlarm LEDs
Sensor failureTripped100% closedAutoON
Step motor failureTrippedAutoON
Low overheatFixed: 1 min.Tripped100% closedAuto/ManualON / Flashing
High discharge temp.Fixed: 30 sec.TrippedOperatingAutoON
High overheatAdjustableTrippedOperatingAutoON
Low pressureAdjustableTrippedOperatingAuto/ManualON / Flashing
FreezingAdjustableTripped100% closedAuto/ManualON / Flashing

Technical Data

Power Supply & Consumption

ParameterValue
Power Supply24 V AC/DC ±10%
Power ConsumptionEXD-HP1: Max. 15 VA
EXD-HP2: Max. 20 VA

Inputs & Outputs

ParameterValue
Digital InputsEXD-HP1: Two, dry contacts
EXD-HP2: Three, dry contacts
Relay OutputSPDT contacts, AgSnO coating
Inductive Load (AC15)24 V AC: 1 A
Resistive Load24 V AC/DC: 4 A
Actuator Type1 B
Nominal Impulse Voltage0.5 kV

Enclosure & Environment

ParameterValue
TerminalsRemovable screw terminals for wires 0.14...1.5 mm²
Degree of Protection2
Enclosure Class (EN 60529)IP20
Weight175 g
Max. Relative Humidity0...85% RH without condensation

Housing & Mounting

ParameterValue
HousingSelf-extinguishing ABS
MountingOn DIN rail

Compatible Refrigerants

GroupRefrigerants
Group IIR22, R134a, R410A, R407C, R448A, R449A, R452A, R1234ze*
Group IR32, R454A*, R454B, R1234yf
Group IIIR290
* A2L according to ASHRAE. Refrigerant Group according to PED 2014/68/EU.

Operating Conditions

ParameterValue
Storage Temperature-20...+65 °C
Operation Temperature-10...+60 °C

Applicable Directives / Standards

LVD, EMC, RoHS, DIN EN 60335-1, DIN EN 55014-1, DIN EN 55014-2

Marking

CE, EAC

Description

ParameterSpecification
Temperature Sensor InputECP-P30 (3m cable). Operating range: -30°C...+150°C.
Pressure Sensor InputPT5N / PT5. Signal: 4...20 mA.
Stepper Motor Actuator OutputFor controlling expansion valves.
NOTE: Connecting 2 valves as per table.
Contour 1: EXM or EXL.
Contour 2: EXM or EXL.
Valves: EXM/L or EXN.

Dimensions (mm)

The diagram shows a rectangular device with a width of approximately 70mm, a height of 117.5mm, and a depth of 110mm. It features terminal blocks and a display/keypad area.

Maximum Operating Pressure (MOP) Table

RefrigerantMin (°C)Max (°C)Default (°C)Function
R22-40+50+15 °COverheat control
R134a-40+66+15 °COverheat control
R410A-40+45+15 °COverheat control and economizer control
R32-40+30+15 °COverheat control and economizer control
R407C-40+48+15 °COverheat control and economizer control
R290-40+50+15 °COverheat control
R448A-57+66+12 °COverheat control
R449A-57+66+12 °COverheat control
R452A-45+66+15 °COverheat control
R454A*-57+66+10 °COverheat control
R454B-40+45+18 °COverheat control
R454C-66+48+17 °COverheat control
R513A-57+66+13 °COverheat control
R452B-45+66+25 °COverheat control
R1234ze-57+66+24 °COverheat control
R1234yf-52+66+15 °COverheat control
* EXN valves are not produced.

Wiring Diagrams

❗ WARNING ❗ - Flammable Refrigerants: EXD-HP1/2 are potential ignition sources and do not comply with ATEX requirements. Installation only in explosion-proof environments. Use only approved valves and cables for flammable refrigerants!

EXD-HP1 and EXD-HP2 (Main Terminal Block)

This diagram shows the main terminal block layout. Key terminals include: DI1, DI3 (Digital Inputs), RS485 (Modbus communication), U24VAC/DC (Power Supply), and connections for ECP-P30 (Temperature Sensor) and PT5(N) (Pressure Sensor). The diagram illustrates the physical arrangement of these terminals.

EXD-HP2 (Upper Terminal Block)

This diagram illustrates the upper terminal block specifically for the EXD-HP2 model. It is noted that this board is primarily for overheat control functions and may not be required if Contour 2 is not utilized.

The main board is intended for overheat or economizer control functions. The alarm relay is a dry contact. The relay coil is not energized during an alarm or power failure. The hot gas discharge temperature input is mandatory only for the economizer control function. The transformer must be Class 2. The upper board is only for overheat control function. It is not necessary to connect the upper board if contour 2 is not used.

Modbus Connection and Protocol Details

Communication with other systems is optional, but connection with higher-level controllers (from other manufacturers) is possible for data and command transmission, as well as for data logging.

Bus Topology

The EXD-HP1/2 controller acts as a slave device, and the controller from another manufacturer acts as a master. If multiple EXD-HP1/2 are connected to a master device, each device must have a unique address for proper operation.

Diagram shows a Master/Slave bus topology with two EXD-HP units connected via RS485, with 120 Ohm termination resistors at each end.

Modbus Protocol Details

Modbus Data Transfer

Modbus Register Addresses

Data Transfer on Read (Function Code 03)

RequestValue
Function Code0x03
Start Address0x0000 - 0xFFFF
Number of Registers1 - 125 (0x7D)
ResponseValue
Function Code0x03
Byte Count1 byte
Holding RegistersN * 2 bytes
ErrorValue
Error Code0x83
Exception Code01 = Function code not supported
02 = Start address or number of registers out of allowed range
03 = Number of registers out of allowed range

Data Transfer on Write (Single Register - Function Code 06)

RequestValue
Function Code0x06
Start Address0x0000 - 0xFFFF
Value0x0000 - 0xFFFF
ResponseValue
Function Code0x06
Start Address0x0000 - 0xFFFF
Value0x0000 - 0xFFFF
ErrorValue
Error Code0x86
Exception Code01 = Function code not supported
02 = Start address out of allowed range

Data Transfer on Write (Multiple Registers - Function Code 16)

RequestValue
Function Code0x10
Start Address0x0000 - 0xFFFF
Number of Registers0x0001 - 0x0078
Byte Count2 x N
Register ValuesN * 2 bytes
ResponseValue
Function Code0x10
Start Address0x0000 - 0xFFFF
Number of Registers0x0001 - 0x0078
ErrorValue
Error Code0x90
Exception Code01 = Function code not supported
02 = Invalid register address
03 = Register value out of allowed range

Writable Variables EXD-HP1/2

Modbus AddressDisplay CodeDescriptionUnitDefaultRemarks
512/0x02001HoManual mode, Contour 1-0 = off, 1 = onOperates only if manual mode is enabled.
513/0x02011HPManual valve opening, Contour 1%-1 = enabled (all parameters default)
514/0x0202-(when DI1 is off)--
515/0x0203-Digital Outputs--0x0001 = alarm relay
516/0x0204-Manual alarm reset command--0x0001 = alarm reset
517/0x02052HoManual mode, Contour 2 (for EXD-HP2)-0 = off, 1 = onOperates only if manual mode is enabled.
518/0x02062HPManual valve opening, Contour 2 (for EXD-HP2)%-
519/0x0207-Discharge temperature input1/100°C-Input for discharge temperature, if parameter 1EC (0x31B) = 1. Range 0...160°C. Min. update rate: 2 sec.
520/0x0208-Discharge temperature control--
521/0x0209-Contour 1 request-0 = not allowed, 1 = allowed
522/0x020A-Contour 2 request-0 = not allowed, 1 = allowed
523/0x020B-Manual defrost Contour 1-0 = off, 1 = on
524/0x020C-Valve opening during manual defrost, Contour 1%-Active only during manual defrost, Contour 1 = ON
525/0x020D-Manual defrost Contour 2-0 = off, 1 = on
526/0x020E-Valve opening during manual defrost, Contour 2%-Active only during manual defrost, Contour 2 = ON

Read-Only Variables EXD-HP1/2

Modbus AddressDisplay CodeDescriptionUnitRemarks
256/0x1001HoValve opening – Contour 11/100%0 = no request, 1 = request
257/0x101-Digital Input – Contour 1-
258/0x102-Digital Outputs-0x0001 = alarm relay
259/0x103-Pressure sensor 1 – Contour 11/100 bar
260/0x104-Temperature sensor 1 – Contour 11/100°C
261/0x105-Temperature sensor 3 – Contour 11/100°C
262/0x106-Saturation temperature – Contour 11/100°C
263/0x107-Pressure sensor failure 1 - Contour 1-0 = no error, 1 = error
264/0x108-Pressure sensor failure 1 - Contour 1-0 = no error, 1 = error
265/0x109-Pressure sensor failure 3 - Contour 1-0 = no error, 1 = error
266/0x10A-Alarm signal set, Contour 1-0x0001 = Low pressure
0x0002 = Low overheat
0x0004 = High overheat
0x0008 = Freeze protection
267/0x10B-Alarm signal set, Apparatus-0x0001 = Valve 1
0x0002 = Valve 2 (for EXD-HP2)
0x0004 = Pressure sensor 1
0x0008 = Pressure sensor 2 (for EXD-HP2)
0x0010 = Temperature sensor 1
0x0020 = Temperature sensor 2 (for EXD-HP2)
0x0040 = Temperature sensor 3
268/0x10C-Overall status, Contour 1-0 = no request, 1 = request
2 = overheat control
3 = MOP control
4 = alarm status
5 = N/A
6 = manual mode
269/0x10D-Overheat setpoint - Contour 11/10 K
270/0x10E-Measured/calculated overheat - Contour 11/10 K
271/0x10F-Software version (x104)-16-bit format
1 digit for controller type: 1= HP1, 2 = HP2
1 digit for major revision
2 digits for minor revision
272/0x110-Valve opening – Contour 21/100%0 = no request, 1 = request
273/0x111-Digital Inputs – Contour 2 (for EXD-HP2)-0 = no request, 1 = request
274/0x112-Pressure sensor 2 - Contour 21/100 bar
275/0x113-Temperature sensor 2 - Contour 21/100 °C
276/0x114-Saturation temperature 21/100 °C
277/0x115-Pressure sensor failure 2, Contour 2 (for EXD-HP2)-0 = no error, 1 = error
278/0x116-Temperature sensor failure 2, Contour 2 (for EXD-HP2)-0 = no error, 1 = error
279/0x117-Overheat setpoint – Contour 21/100 K
280/0x118-Measured/calculated overheat - Contour 21/100 K
281/0x119-Digital Input DI3-0 = not used, 1 = overheat economizer control
282/0x11A-Alarm signal set, Contour 2-0x0001 = low pressure
0x0002 = low overheat
0x0004 = high overheat
0x0008 = freeze protection
283/0x11B-Overall status, Contour 2-0 = no request, 1 = request
2 = overheat control
4 = alarm status
3 = MOP control
5 = N/A
6 = manual mode

Configuration Parameters EXD-HP1/2 (for both contours)

10-/16-bit Modbus AddressDisplay CodeDescriptionUnitDefaultOperating RangeRemarks
768/0x300H5Password-11-1999
769/0x301AdrModbus Address-11-127
770/0x302brBaud rate for Modbus-00-10 = 9600 baud, 1 = 19200 baud
771/0x303PArModbus Parity-00-10 = even parity, 1 = no parity
772/0x304-C2Contour 2 disabled-00-10 = Contour 2 enabled, 1 = Contour 2 disabled
773/0x306-uCUnits of Measurement-00-10 = °C, K, barg
1 = °F, psig
Parameter only affects data display. SI units are used internally and for Modbus data transfer.
774/0x305HP-Display mode-10-20 = no display, 1 = Contour 1, 2 = Contour 2

Parameters Contour 1

Modbus AddressDisplay CodeDescriptionUnitDefaultOperating RangeRemarks
775/0x3071uEFunction-10-10 = Overheat control
1 = Economizer control (R410A, R32, R407C)
776/0x3081u4Control mode, Contour 1-00-40 = Standard shell-and-tube heat exchanger
1 = Shell-and-tube heat exchanger with slow response
2 = Fixed PID
3 = Plate heat exchanger with fast response (not for 1uE = 1)
4 = Standard plate heat exchanger (not for 1uE = 1)
777/0x3091u0Refrigerant, Contour 1-20-150 = R22, 1 = R134a, 2 = R410A, 3 = R32, 4 = R407C, 5 = R290, 6 = R448A, 7 = R449A, 8 = R452A, 9 = R454A*, 10 = R454B, 11 = R454C, 12 = R513A, 13 = R452B, 14 = R1234ze, 15 = R1234yf
* not for EXN
778/0x30A1uPPressure sensor 1: type-20-30 = PT5(N)-07..., 1 = PT5(N)-18..., 2 = PT5(N)-30..., 3 = PT5N-10P-FLR
779/0x30B1uuInitial valve opening 1%2010-100
780/0x30C1u9Duration of initial valve opening 1Sec.51-30
781/0x30D1uLAlarm mode for low overheat, Contour 1-10-20 = disabled, 1 = enabled, auto-return, 2 = enabled, manual return
782/0x30E1u5Overheat setpoint, Contour 11/10 K60-2Range = 3-30K with 1uL = 1,2
Range = 0.5-30K with 1uL = 0
783/0x30F1u2MOP mode, Contour 1-10-10 = disabled, 1 = enabled
784/0x3101u3MOP saturation temperature, Contour 11/10°C-See MOP table
785/0x3111P9Alarm mode for low pressure, Contour 1-10-20 = disabled, 1 = enabled, auto-return, 2 = enabled, manual return
786/0x3121PALow pressure cutoff, Contour 11/10 bar0-0.8 -17.7
787/0x3131PbLow pressure cutoff delay, Contour 1Sec.55-199
788/0x3141PdLow pressure cutoff enable, Contour 11/10 bar0.50.5-18
789/0x3151P4Alarm mode for freezing, Contour 1-10-20 = disabled, 1 = enabled, auto-return, 2 = enabled, manual return
790/0x3161P2Freezing cutoff, Contour 11/10°C0-20-5
791/0x3171P5Freezing alarm delay, Contour 1Sec.305-199
792/0x3181P-Overheat control, Contour 1 (fixed PID, Kp factor)1/101.00.1-10display 1/10K
793/0x3191i-Overheat control, Contour 1 (fixed PID, Ti factor)-1001-350
794/0x31A1d-Overheat control, Contour 1 (fixed PID, Td factor)1/103.00.1-30display 1/10K
795/0x31B1ECInformation source for discharge temperature-00-10 = discharge temperature input (ECP-P30)
1 = Modbus command
796/0x31C1PEEconomizer control, Contour 1 (fixed PID, Kp factor)1/102.00.1-10display 1/10K
797/0x31D1iEEconomizer control, Contour 1 (fixed PID, Ti factor)-1001-350
798/0x31E1dEEconomizer control, Contour 1 (fixed PID, Td factor)1/101.00.1-30display 1/10K
799/0x31F1uHAlarm mode for high overheat, Contour 1-00-10 = disabled, 1 = enabled, auto-return
800/0x3201uAHigh overheat setpoint, Contour 11/10 K3016-40
801/0x3211udHigh overheat alarm delay, Contour 1min.31-15
802/0x3221E2Discharge temperature correction1/10 K00-10Positive discharge temperature correction for sensor location.

Parameters Contour 2

Modbus AddressDisplay CodeDescriptionUnitDefaultOperating RangeRemarks
803/0x3232u4Control mode, Contour 2-00-40 = Standard shell-and-tube heat exchanger
1 = Shell-and-tube heat exchanger with slow response
2 = Fixed PID
3 = Plate heat exchanger with fast response (not for 1uE = 1)
4 = Standard plate heat exchanger (not for 1uE = 1)
804/0x3242u0Refrigerant, Contour 2-20-150 = R22, 1 = R134a, 2 = R410A, 3 = R32, 4 = R407C, 5 = R290, 6 = R448A, 7 = R449A, 8 = R452A, 9 = R454A*, 10 = R454B, 11 = R454C, 12 = R513A, 13 = R452B, 14 = R1234ze, 15 = R1234yf
* not for EXN
805/0x3252uPPressure sensor 2: type-10-30 = PT5(N)-07..., 1 = PT5(N)-18..., 2 = PT5(N)-30..., 3 = PT5N-10P-FLR
806/0x3262uuInitial valve opening 2%2010-100
807/0x3272u9Duration of initial valve opening 2Sec.51-30
808/0x3282uLAlarm mode for low overheat, Contour 2-10-20 = disabled, 1 = enabled, auto-return, 2 = enabled, manual return
809/0x3292u5Overheat setpoint, Contour 21/10 K6-Range = 3-30K with 2uL = 1,2
Range = 0.5-30K with 2uL = 0
810/0x32A2u2MOP mode, Contour 2-10-10 = disabled, 1 = enabled
811/0x32B2u3MOP saturation temperature, Contour 21/10 °C-See MOP table
812/0x32C2P9Alarm mode for low pressure, Contour 2-10-20 = disabled, 1 = enabled, auto-return, 2 = enabled, manual return
813/0x32D2PALow pressure cutoff, Contour 21/10 bar0-0.8 -17.7
814/0x32E2PbLow pressure cutoff delay, Contour 2Sec.55-199
815/0x32F2PdLow pressure cutoff enable, Contour 21/10 bar0.50.5-18
816/0x3302P4Alarm mode for freezing, Contour 2-10-20 = disabled, 1 = enabled, auto-return, 2 = enabled, manual return
817/0x3312P2Freezing cutoff, Contour 21/10 °C0-20-5
818/0x3322P5Freezing alarm delay, Contour 2Sec.305-199
819/0x3332P-Overheat control, Contour 2 (fixed PID, Kp factor)1/101.00.1-10display 1/10K
820/0x3342i-Overheat control, Contour 2 (fixed PID, Ti factor)-1001-350
821/0x3352d-Overheat control, Contour 2 (fixed PID, Td factor)1/103.00.1-20display 1/10K
822/0x3362uHAlarm mode for high overheat, Contour 2-00-10 = disabled, 1 = enabled, auto-return
823/0x3372uAHigh overheat setpoint, Contour 21/10 K3016-40
824/0x3382udHigh overheat alarm delay, Contour 2min.31-15

Configuration Parameters EXD-HP1/2 (for both contours)

10-/16-bit Modbus AddressDisplay CodeDescriptionUnitDefaultOperating RangeRemarks
825/0x339EtValve type for HP1 and HP2-000 = EXM/L, 1 = EXN (see note on page 2 and 3). EXD-HP2 can control 2 identical valves, i.e. EXM/EXL or EXN.
831/0x33F1E3Discharge temperature setpoint1/10 °C8570-140This value is the starting point for discharge temperature regulation.
832/0x3401E4Discharge temperature regulation range1/10 °C202-25
833/0x3411E5Discharge temperature limit1/10 °C120100-150When the discharge temperature exceeds this limit, an alarm is triggered immediately.
834/0x3421E6Max. condensation pressure1/10 bar2010-45This is used as the maximum value in 1E7.
835/0x3431E7Injection pressure limit1/10 bar2010-1E6Max. value is 'Max. condensing pressure' (1E6).
836/0x3441E8Injection high pressure delay (sec)sec601-300

Disclaimer

1. The content of this publication is provided for informational purposes only and should not be construed as a warranty, express or implied, regarding the products or services described herein, or their use and applicability.
2. Emerson Climate Technologies GmbH and/or its affiliates ("Emerson") reserve the right to change the design and specifications of these products at any time without prior notice.
3. Emerson assumes no responsibility for the selection, use, or maintenance of any product. The responsibility for the proper selection, use, or maintenance of any Emerson product lies solely with the purchaser and end-user.
4. Emerson assumes no responsibility for any typographical errors contained in this publication.


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