ProScan 3 Series 80GHz Continuous Radar Level Sensor
“
Specifications
- Minimum Range: 0.05m
- Maximum Range: 10m
- Resolution: 1mm
- Azimuth Beam Width (3 dB):
- Elevation Beam Width (3 dB):
- Measurement Accuracy:
- Operating Frequency Band:
- Mains Power Supply:
- Operating Average Current: 20 mA
- Effective Isotropic Radiated Power: 13
dBm - Communication Interface: 4-20mA | RS485
- Enclosure Protection: NEMA 4X | IP68
- Operating Temperature Range:
- Housing Material: PP+PC Body | PP
Transducer - Weight: 280g
- Installation Mounting Bracket: 316 SS+PC Body
| PP Transducer 770g
Product Usage Instructions
Wiring Connection
The sensor power supply and current signal share the same
two-wire shielded cable. The sensor supply voltage should never
exceed 24 VDC. Always provide complete electrical and physical
separation between the sensor supply circuit and the main
circuit.
FAQ
Q: What should I do before using the product?
A: Read the user manual carefully to understand the safety
information and product description.
Q: How do I ensure proper installation?
A: Make sure to depresurize and vent the system before
installation or removal. Confirm chemical compatibility before
use.
Q: What is the weight of the product?
A: The weight of the product is 280g for the housing material
PP+PC Body | PP Transducer.
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Operating Manual
Read the user’s manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice.
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Table of Contents
Safety In form at ion
03
Prod u ct Descrip t ion
03
Working Princip le
04
Tech n ical Sp ecif icat ion s
04
W irin g Con n ect ion
05
ProScan® 3 to TVL Disp lay Con n ect ion
06
Sen sor Posit ion ing
07
Prog ram m in g Disp lay
08
Disp lay In t rod u ct ion
08
Basic Set u p
09
Con n ect ion Blu et oot h Device t o ProScan® 3
10
Device Un it Set t in g s
10
Basic Param et ers Set t in g s
11
Dim en sion s
12
W arran t y, Ret u rn s & Lim it at ion s
13
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Safety Inform ation
De-p ressu rize an d ven t syst em p rior t o in st allat ion or rem oval Con f irm ch em ical com p at ib ilit y b efore u se DO NOT exceed m axim u m t em p erat u re or p ressu re sp ecif icat ion s ALW AYS w ear safet y g og g les or face-sh ield d u rin g in st allat ion an d /or service DO NOT alt er p rod u ct con st ru ct ion
Please alw ays ob serve t h e follow in g safet y in st ru ct ion s! Please p ay at t en t ion t o t h e safet y in st ru ct ion s w it h t h e follow in g p ict og ram s an d sig n al w ord s in t h ese op erat in g in st ru ct ion s :
Warning | Caution | Danger
In d icat es a p ot en t ial h azard . Failu re t o follow all w arn in g s m ay lead to eq u ip m en t d am ag e, in ju ry, or death.
Do Not Use Tools
Over tig htening m ay perm anently dam ag e product threads and lead to failure of the retaining nut.
Note | Technical Notes
Highlights additional inform ation or detailed p roced u re.
Do Not Use Tools
Use of t ool(s) m ay d am ag e p rod u ced b eyon d rep air an d p oten t ially void p rod u ct w arran t y.
Personal Protective Equipment (PPE)
Alw ays u t ilize t h e m ost ap p rop riat e PPE d u rin g in st allat ion an d service of Tru flo p rod u ct s.
W ARNING
Pressurized System Warning
Sen sor m ay b e un d er p ressure. Take caut ion to ven t system p rior to in st allat ion or rem oval. Failure to d o so m ay result in eq uip m en t d am ag e an d /or serious in jury.
Notice : Is u sed t o lead u sers t o h elp fu l in form at ion n ot relat ed t o p erson al in ju ry.
Product Description
Th e ProScan® 3 Series 80 GHz h ig h freq u en cy t ech n olog y p erm it s a sig n ifican t ly m ore p recise t ran sm ission sig n al focu s. Th is m akes it easier t o d ist in g u ish b et w een act u al level sig n als an d in t erferen ce sig n als, m akin g t h e m easu rem en t m ore reliab le cou p led w it h a higher degree of accuracy.
Th e n ew ProScan® 3 Series of com p act in st ru m en t s are id eally su it ed for m ore com p lex level ap p licat ion s.
Th e 80 GHz rad ar sig n al is cap ab le of p en et rat in g t h rou g h t h e t op lid of a t an k, elim in at in g t h e n eed for a b u lkh ead fit t in g , or h avin g t h e sen sor su b ject t o t h e con d it ion s in sid e t h e t an k.
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
W orking Principle
The ProScan® 3 (80GHz) radar is a transmitter for continuous level measurements using fast sweep Frequency Modulated Continuous Wave (FMCW) technology. The transducer of radar continuously emits signal sweeps with a constant frequency towards the liquid surface. The reflected signal is then captured by the transducer. The time to send and receive is known as the time of flight.
Emitted Signal
Signal Reaching
Liquid
3º Angle
Signal Penetrates Plastic Tank Wall
Technical Specif icat ions
M easurin g Perform an ce
Minimum Range
0.05m
Maximum Range
10m
Resolution
1mm
Azimuth Beam Width (3 dB)
3°
Elevation Beam Width (3 dB)
3°
Measurement Accuracy
±2mm
Operat ing Condit ions
Operating Frequency Band
76 81 GHz
Mains Power Supply
9 24 VDC
Operating Average Current
20 mA
Effective Isotropic Radiated Power 13 dBm
Communication Interface
4-20mA | RS485
Enclosure Protection
NEMA 4X | IP68
Operating Temperature Range
-49°F – +185°F | -45°C – +85°C
Housing & Mounting
Housing Material
PP+PC Body | PP Transducer
Weight
280g
Installation
Mounting Bracket
316 SS+PC Body | PP Transducer 770g
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
W iring Connection
Th e sen sor p ow er su p p ly an d cu rren t sig n al sh are t h e sam e t w o-w ire sh ield ed cab le. Th e sen sor su p p ly volt ag e sh ou ld n ever exceed 24 VDC. Alw ays p rovid e com p let e elect rical an d p h ysical sep arat ion b et w een t h e sen sor su p p ly circu it an d t h e m ain circuit.
Note : Rem em b er t h at t h e ou t p u t volt ag e of t h e p ow er su p p ly can b e low er u n d er n om in al load (w it h a sen sor cu rren t of 20.5 m A or 22 m A) an d /or w it h t h e ad d it ion of ot h er in st ru m en t s p laced w it h in t h e circu it . If volt ag e sp ikes or su rg es are exp ect ed , ad eq u at e isolat ion p rot ect ion m u st also b e p rovid ed .
Terminal Connections
Th e Positive (+) an d Negative (-) t erm in als are for con n ect ion t o a 24 VDC p ow er su p p ly or t o a 4 -20 m A loop p ow er sou rce. Th e w ire t o t h e t erm in als can b e ext en d ed u p t o 1,0 0 0 feet u sin g 16-22 g au g e sh ield ed in st ru m en t at ion w ire
01
02
03
LOCK LOCK
LOCK
R
OPEN
ProScan® 3 Series
24VDC
RS485
10.562m
ESC
OOKK
ESC
OPEN
ProScan ®3 Series
R
OK
ESC
OPEN
ProScan ®3 Series
R
OK
24VDC
RS48
Rotate Anti-clockwise to Open Lid and Clockwise to Close Lid Do Not Use Tools!
04
05
Built-in Level
24VDC
RS485
Open Lid
Rotate Anti-clockwise to Open Display and clockwise to close Display.
06
24VDC
Positive (+) Negative (-)
24VDC
RS485
Remove Cord Grip Do Not Use Tools!
Enter Cable in Cable Grip
Positive (+) and Negative (-) terminals are for connection to a 24 VDC power supply
Th e sen sor sh ou ld b e w ired w it h sh ield ed 2-con d u ct or cab le (16 t o 22 AW G) t o p rot ect f rom elect rom ag n et ic in t erferen ce. If u sin g a liq u id t ig h t con n ect or, select a cab le w it h an ou t er d iam et er t h at is d esig n ed t o en su re an effect ive seal w it h t h e con n ect or [t yp ically b et w een 0.20 ” t o 0.35″ (5 t o 9 m m )].
W irin g sh ou ld alw ays b e d on e b y a licen sed elect rician in accord an ce w it h fed eral, st at e, p rovin cial an d local cod es.
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
ProScan® 3 to TVL Display Connection
TVL Displays
R
AL R1 R2
ESC ENTER MENU
ProScan® 3
13 12 11 10 09 08 07 06 05 04 03 02 01
ProScan® 3 Blind to TVL Display Connection
Power Supply 120VAC Terminal 1 & 2
Red wire Terminal 8 Black wire Terminal 11
13 12 11 10 09 08 07 06 05 04 03 02 01
Red Positive (+)
Black Negative (-)
PP Body
Power Supply 120VAC Terminal 1 & 2
Red wire Terminal 8 Black wire Terminal 11
316 SS Body
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Sensor Positioning
On a p last ic or FRP t an ks, m ake su re t h e sen sor is n ot too close to t h e sid ew all. Avoid m et allic ob ject s ou t sid e of t h e vessel t h at can b e d etected by t he sen sor. En su re t h at t h e rad ar sig n al st rikes t h e su rface of t h e liq u id at a 90 ° an g le. Use t h e b u b b le level t o ensure 90 -d eg ree p osit ion of t h e sen sor. Con sid er Dead b an d w h ile in st allin g t h e sen sor.
Glass or
Plast ic
10 °
W in d ow
Dist an ce
Level
10°
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Programming Display
M easu rin g t h e t an k is on e of t h e m ost im p ort an t asp ect s in con f ig u rin g t h e sen sor. W h en m easu rin g t h e t an k, t ake in to accou n t t h e locat ion of t h e sen sor w it h resp ect to f it t in g s, risers, d om e top s an d b ot tom s, an d id en t ify w h ere t h e m easu rem en t s are t aken f rom t h e sen sor.
1. Th e Ran g e is t h e overall d ist an ce from t h e tip of the Sensor t o t h e Low est Liq u id level
a) M in Con f ig u rat ion = 4m A set t in g .
b ) W it h flat b ot tom t an ks, t h e Ran g e an d Em p t y Con f ig u rat ion valu es can b e t h e sam e.
2. M ax Con f ig u rat ion = 20m A set t in g . Th e d ist an ce f rom t h e t ip of t h e sen sor to t h e h ig h est liq u id or fu ll level
20 mA
Measurement Location
Max Config
100%
Range
4 mA
0%
Display Introduction
Th e rem ovab le d isp lay com p rises a visu al LCD d ot m at rix d isp lay w it h 4 sep arat e p u sh b u t t on s. Th e b ar g rap h at t h e rig h t sid e of t h e d isp lay in d icat es t h e cu rren t level read in g relat ive t o t h e sp an – t h e d ist an ce b et w een t h e 4m A | Em p t y an d t h e 20m A | Fu ll
R
ProScan® 3 Series
192.5 IN
OPEN
LOCK
ESC
OK
Button Description & Function
Exit Programming Mode
ESC
Return to a previous
Display Echo Curve
Digits Edit Select Display Mode
Digits Edit Select Display Mode
OK
Enter Main Menu Confirm Edit
Factory Reset Password
(Dynamic Code x 2) + 1
Eg: If Dynamic Code is 12 Password is 25
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Basic Setup
STEPS
Home Screen Press OK Key
Main Menu Press OK Key
User Parameters Press OK Key
Basic Setup Press OK Key
Range
Press
OK Key
Setting 4mA / 20mA
Press
OK Key
Blind / ShowType
Press
OK Key
Damping Time Press ESC Key 3 Time
DISPLAY
192.5 IN
Use
& to change Selection / Values
OPERATION
When Power is on, Display will Show the Home Screen Press OK to go to Main Menu
Main Menu
User Para. Factory Para.
Select User Parameter and Press OK
User Para. Basic Setup Measure Setup Backup Para.
Select Basic Setup and Press OK
Basic Setup Range: Offset: Pos 4ma:
10000 mm
0
mm
0
mm
Select Range and Press OK *Set Range first before setting 4mA & 20mA values
Basic Setup Range: Offset: Pos 4ma:
10000 mm
0
mm
0
mm
Change Range Value Using & and Press OK
Basic Setup
Pos 4ma: 0
mm
Pos 20ma: 9000 mm
Blind:
05 mm
Set 4mA (Low Level) & 20mA (High Level) Value and Press OK to confirm.
Basic Setup
Blind:
10 mm
ShowType: Level
Damping Time: 10
Set the Blind Distance and Press OK Set ShowType : Level / Distance. Press OK *Refer Page 7 for details
Basic Setup Damping Time: 10 DeviceID : 1 BaudRate: 9600
Set the Damping time. Press OK to Confirm Press ESC 3 time to Show Home Screen
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Connecting ProScan® 3 to Bluetooth Application
Install RadarMe App in your Device
RadarMe
RadarMe
Make Sure your Device Bluetooth is ON
Home
RadarMe
RadarMe
Open RadarMe App in the Device
Level(m)
0
Distance(m)
0
Current(mA)
0
Percentage(%)
0
Running State
0
Update Time
2023/11/21 16:29:36
Home
Curve
Set
Click Device List Menu
Home
Level(m) Distance(m) Current(mA) Percentage(%) Running State
UPDATE DEVICE LIST
ICON12XXX
35.7873 84.2124
8.771 29.82
0
Update Time
2023/11/21 16:29:36
Home
Curve
Set
Select ICON12XXX from the List
Home
ICON12XXX
Level(m) Distance(m) Current(mA) Percentage(%) Running State
35.7873 84.2124
8.771 29.82
0
Update Time
2023/11/21 16:29:36
Home
Curve
Set
ProScan3 Connected
Device Unit Settings
Home Screen
Home
ICON12XXX
Level(m) Distance(m) Current(mA) Percentage(%) Running State
35.7873 84.2124
8.771 29.82
0
Update Time
2023/11/21 16:29:36
Home
Curve
Set
Click Set Button
SET Menu
Set
ICON12XXX
Basic Parameters Advanced Parameters System Settings
Home
Curve
Set
Click System Settings
System Settings Menu
System Settings
ICON12XXX
Privacy Policy
use unit
m
RESTORE FACTORY MODE
Click Unit Drop Down Arrow
System Settings Menu
System Settings
ICON12XXX
Privacy Policy
use unit
inmch
inch
RESTORE FACTORY MODE
Select Unit (m/inch)
Home Screen
Home
ICON12XXX
Level(inch) Distance(inch) Current(mA) Percentage(%) Running State
35.7873 84.2124
8.771 29.82
0
Update Time
2023/11/21 16:29:36
Home
Curve
Set
Unit Changed Successfully!
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Basic Parameters Settings
Home
ICON12XXX
Level(inch) Distance(inch) Current(mA) Percentage(%) Running State
35.7873 84.2124
8.771 29.82
0
Update Time
2023/11/21 16:29:36
Set
ICON12XXX
Basic Parameters Advanced Parameters System Settings
Home
Curve
Set
Click Set Button
Home
Curve
Set
Select Basic Parameters
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
READ
SET
120.00 0.0 0.0
119.9998 4.0157 50 1 9600
BACKUP
RESTORE
Set Range Value E.g. Range Value = 120 (inch)
Range 120 (inch)
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
READ
SET
120.00 0.0 0.0
119.9998 4.0157 50 1 9600
BACKUP
RESTORE
Set 4mA Location 4mA (Low Level) = 0
4 mA
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
120.00 0.0 0.0
110.00 4.0157
50 1 9600
20 mA
READ
SET
BACKUP
RESTORE
4 mA
Set 20mA Location 20mA (High Level) = 110(inch)
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
READ
SET
120.00 0.0 0.0
110.00 4.00 50 1 9600
BACKUP
RESTORE
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
READ
SET
120.00 0.0 0.0
110.00 4.00 10 1 9600
BACKUP
RESTORE
Set Blind Area E.g. Blind Area = 4.00(Inch)
Set Damping Time E.g. Damping Time = 10 (sec)
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
READ
SET
120.00 0.0 0.0
110.00 4.00 10 1 9600
BACKUP
RESTORE
20 mA 4 mA
Click Set Button for Save Parameters
Measurement Location
Max Config
100%
Range
0%
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Basic Parameters
ICON12XXX
Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate
READ
SET
120.00 0.0 0.0
110.00 4.00 10 1 9600
BACKUP
RESTORE
Back to Setting Menu
Set
ICON12XXX
Basic Parameters Advanced Parameters System Settings
Home
Curve
Set
Click Home Button to Show Home Screen
Dimensions
Ø73mm
Home
ICON12XXX
Level(inch) Distance(inch) Current(mA) Percentage(%) Running State
35.7873 84.2124
8.771 29.82
0
Update Time
2023/11/21 16:29:36
Home
Curve
Set
20 mA 4 mA
Measurement Location
Max Config
100%
Range
0%
Ø70mm
123mm
20mm
1½” NPT
Display Sensor
96mm 10mm
Blind Sensor
2″ NPT
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
W arranty, Returns & Lim itations
Warranty
Icon Process Controls w arran t s t o t h e orig in al p u rch aser of it s p rod u ct s t h at su ch p rod u ct s w ill b e f ree f rom d efect s in m at erials an d w orkm an sh ip u n d er n orm al u se an d service in accord an ce w it h in st ru ct ion s fu rn ish ed b y Icon Process Controls for a p eriod of on e years f rom t h e d at e of sale of su ch p rod u ct s. Icon Process Controls ob lig at ion u n d er t h is w arran t y is solely an d exclu sively lim it ed t o t h e rep air or rep lacem en t , at Icon ‘s op t ion , of t h e p rod u ct s or com p on en t s, w h ich Icon exam in at ion d et erm in es t o it s sat isfact ion t o b e d efect ive in m at erial or w orkm an sh ip w it h in t h e w arran t y p eriod . Icon Process Controls m u st b e n ot if ied w it h in t h irt y (30 ) d ays p u rsu an t t o t h e in st ru ct ion s b elow of an y claim s of lack of con form it y u n d er t h is w arran t y. An y p rod u ct repaired under this w arranty w ill be w arranted only for the rem ainder of the original w arranty period. Any product provided as a rep lacem en t u n d er t h is w arran t y w ill b e w arran t ed for t h e fu ll 1year f rom t h e d at a of sale.
Returns
Prod u ct s can n ot b e ret u rn ed t o Icon Process Controls w it h ou t Icon ‘s p rior au t h orizat ion . To ret u rn a p rod u ct t h at is t h ou g h t t o b e d efect ive p lease su b m it a cu st om er ret u rn (M RA) req u est form an d follow t h e in st ru ct ion s t h erein . All w arran t y an d n on w arran t y p rod u ct ret u rn s t o Icon Process Controls m u st b e sh ip p ed p rep aid an d in su red . Icon w ill n ot b e resp on sib le for an y p rod u ct s lost or d am ag ed in sh ip m en t .
Limitations
This warranty does not apply to products which: 1) Are b eyon d t h e w arran t y p eriod or are p rod uct s for w h ich t h e orig in al p urch aser d oes n ot follow t h e w arran t y p roced ures out lin ed ab ove; 2) Have b een su b ject ed t o elect rical, m ech an ical or ch em ical d am ag e d u e t o im p rop er, accid en t al or n eg lig en t u se; 3) Have b een m od if ied or altered ; 4) An yon e ot h er t h an service p erson n el au t h orized b y Icon h ave at t em p t ed t o rep air; 5) h ave b een in volved in accid en t s or n at u ral d isast ers; 6) Are d am ag ed d u rin g ret u rn sh ip m en t t o Icon Process Con t rols.
Icon Process Controls reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon where : 1) Th ere is evid en ce of a p ot en t ially h azard ou s m at erial p resen t w it h t h e p rod u ct ; 2) Th e p rod uct h as rem ain ed un claim ed at Truflo for m ore t h an 30 d ays after Icon Process Con t rols h as d ut ifully req uested d isp osit ion .
Th is w arran t y con t ain s t h e sole exp ress w arran t y m ad e b y Tru flo in con n ect ion w it h it s p rod u ct s. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE, ARE EXPRESSLY DISCLAIMED. Th e rem ed ies of rep air or rep lacem en t as st ated ab ove are t h e exclu sive rem ed ies fort h e b reach of t h is w arran t y. IN NO EVENT SHALL LEVELPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGESOF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OF FOR INJURY TO ANY PERSON. THIS WARRANTYCONSTITURES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OFWARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ONBEHALF OF Icon Process Controls.
If any p ort ion of t h is w arran t y is h eld to b e invalid or un en forceab le for any reason , such f in d in g w ill n ot invalid ate any ot h er p rovision of t h is w arran t y
For additional product documentation and technical support visit www.iconprocon.com | e-mail: sales@iconprocon.com support@iconprocon.com | Ph: 905.469.9283
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Documents / Resources
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LevelPro ProScan 3 Series 80GHz Continuous Radar Level Sensor [pdf] Instruction Manual ProScan 3 Series 80GHz Continuous Radar Level Sensor, ProScan 3 Series, 80GHz Continuous Radar Level Sensor, Continuous Radar Level Sensor, Radar Level Sensor, Level Sensor, Sensor |