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Instruction Manual for LevelPro models including: ProScan 3 Series 80GHz Continuous Radar Level Sensor, ProScan 3 Series, 80GHz Continuous Radar Level Sensor, Continuous Radar Level Sensor, Radar Level Sensor, Level Sensor, Sensor
Apr 24, 2024 · The ProScan 3 Series 80 GHz high frequency technology permits a significantly more precise transmission signal focus.
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DocumentDocumentProScan® 3 Series Continuous Radar Level Sensor (80GHz) Operating Manual Read the user's manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice. 24-0 167 © Icon Process Con t rols Lt d . ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Table of Contents Safety In form at ion 03 Prod u ct Descrip t ion 03 Working Princip le 04 Tech n ical Sp ecif icat ion s 04 W irin g Con n ect ion 05 ProScan® 3 to TVL Disp lay Con n ect ion 06 Sen sor Posit ion ing 07 Prog ram m in g Disp lay 08 Disp lay In t rod u ct ion 08 Basic Set u p 09 Con n ect ion Blu et oot h Device t o ProScan® 3 10 Device Un it Set t in g s 10 Basic Param et ers Set t in g s 11 Dim en sion s 12 W arran t y, Ret u rn s & Lim it at ion s 13 24-0 167 © Icon Process Con t rols Lt d . 2 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Safety Inform ation De-p ressu rize an d ven t syst em p rior t o in st allat ion or rem oval Con f irm ch em ical com p at ib ilit y b efore u se DO NOT exceed m axim u m t em p erat u re or p ressu re sp ecif icat ion s ALW AYS w ear safet y g og g les or face-sh ield d u rin g in st allat ion an d /or service DO NOT alt er p rod u ct con st ru ct ion Please alw ays ob serve t h e follow in g safet y in st ru ct ion s! Please p ay at t en t ion t o t h e safet y in st ru ct ion s w it h t h e follow in g p ict og ram s an d sig n al w ord s in t h ese op erat in g in st ru ct ion s : Warning | Caution | Danger In d icat es a p ot en t ial h azard . Failu re t o follow all w arn in g s m ay lead to eq u ip m en t d am ag e, in ju ry, or death. Do Not Use Tools Over tig htening m ay perm anently dam ag e product threads and lead to failure of the retaining nut. Note | Technical Notes Highlights additional inform ation or detailed p roced u re. Do Not Use Tools Use of t ool(s) m ay d am ag e p rod u ced b eyon d rep air an d p oten t ially void p rod u ct w arran t y. Personal Protective Equipment (PPE) Alw ays u t ilize t h e m ost ap p rop riat e PPE d u rin g in st allat ion an d service of Tru flo p rod u ct s. W ARNING Pressurized System Warning Sen sor m ay b e un d er p ressure. Take caut ion to ven t system p rior to in st allat ion or rem oval. Failure to d o so m ay result in eq uip m en t d am ag e an d /or serious in jury. Notice : Is u sed t o lead u sers t o h elp fu l in form at ion n ot relat ed t o p erson al in ju ry. Product Description Th e ProScan® 3 Series 80 GHz h ig h freq u en cy t ech n olog y p erm it s a sig n ifican t ly m ore p recise t ran sm ission sig n al focu s. Th is m akes it easier t o d ist in g u ish b et w een act u al level sig n als an d in t erferen ce sig n als, m akin g t h e m easu rem en t m ore reliab le cou p led w it h a higher degree of accuracy. Th e n ew ProScan® 3 Series of com p act in st ru m en t s are id eally su it ed for m ore com p lex level ap p licat ion s. Th e 80 GHz rad ar sig n al is cap ab le of p en et rat in g t h rou g h t h e t op lid of a t an k, elim in at in g t h e n eed for a b u lkh ead fit t in g , or h avin g t h e sen sor su b ject t o t h e con d it ion s in sid e t h e t an k. 24-0 167 © Icon Process Con t rols Lt d . 3 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) W orking Principle The ProScan® 3 (80GHz) radar is a transmitter for continuous level measurements using fast sweep Frequency Modulated Continuous Wave (FMCW) technology. The transducer of radar continuously emits signal sweeps with a constant frequency towards the liquid surface. The reflected signal is then captured by the transducer. The time to send and receive is known as the time of flight. Emitted Signal Signal Reaching Liquid 3º Angle Signal Penetrates Plastic Tank Wall Technical Specif icat ions M easurin g Perform an ce Minimum Range 0.05m Maximum Range 10m Resolution 1mm Azimuth Beam Width (3 dB) 3° Elevation Beam Width (3 dB) 3° Measurement Accuracy ±2mm Operat ing Condit ions Operating Frequency Band 76 81 GHz Mains Power Supply 9 24 VDC Operating Average Current 20 mA Effective Isotropic Radiated Power 13 dBm Communication Interface 4-20mA | RS485 Enclosure Protection NEMA 4X | IP68 Operating Temperature Range -49°F - +185°F | -45°C - +85°C Housing & Mounting Housing Material PP+PC Body | PP Transducer Weight 280g Installation Mounting Bracket 316 SS+PC Body | PP Transducer 770g 24-0 167 © Icon Process Con t rols Lt d . 4 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) W iring Connection Th e sen sor p ow er su p p ly an d cu rren t sig n al sh are t h e sam e t w o-w ire sh ield ed cab le. Th e sen sor su p p ly volt ag e sh ou ld n ever exceed 24 VDC. Alw ays p rovid e com p let e elect rical an d p h ysical sep arat ion b et w een t h e sen sor su p p ly circu it an d t h e m ain circuit. Note : Rem em b er t h at t h e ou t p u t volt ag e of t h e p ow er su p p ly can b e low er u n d er n om in al load (w it h a sen sor cu rren t of 20.5 m A or 22 m A) an d /or w it h t h e ad d it ion of ot h er in st ru m en t s p laced w it h in t h e circu it . If volt ag e sp ikes or su rg es are exp ect ed , ad eq u at e isolat ion p rot ect ion m u st also b e p rovid ed . Terminal Connections Th e Positive (+) an d Negative (-) t erm in als are for con n ect ion t o a 24 VDC p ow er su p p ly or t o a 4 -20 m A loop p ow er sou rce. Th e w ire t o t h e t erm in als can b e ext en d ed u p t o 1,0 0 0 feet u sin g 16-22 g au g e sh ield ed in st ru m en t at ion w ire 01 02 03 LOCK LOCK LOCK R OPEN ProScan® 3 Series 24VDC RS485 10.562m ESC OOKK ESC OPEN ProScan ®3 Series R OK ESC OPEN ProScan ®3 Series R OK 24VDC RS48 Rotate Anti-clockwise to Open Lid and Clockwise to Close Lid Do Not Use Tools! 04 05 Built-in Level 24VDC RS485 Open Lid Rotate Anti-clockwise to Open Display and clockwise to close Display. 06 24VDC Positive (+) Negative (-) 24VDC RS485 Remove Cord Grip Do Not Use Tools! Enter Cable in Cable Grip Positive (+) and Negative (-) terminals are for connection to a 24 VDC power supply Th e sen sor sh ou ld b e w ired w it h sh ield ed 2-con d u ct or cab le (16 t o 22 AW G) t o p rot ect f rom elect rom ag n et ic in t erferen ce. If u sin g a liq u id t ig h t con n ect or, select a cab le w it h an ou t er d iam et er t h at is d esig n ed t o en su re an effect ive seal w it h t h e con n ect or [t yp ically b et w een 0.20 " t o 0.35" (5 t o 9 m m )]. W irin g sh ou ld alw ays b e d on e b y a licen sed elect rician in accord an ce w it h fed eral, st at e, p rovin cial an d local cod es. 23-0 167 © Icon Process Con t rols Lt d . 5 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) ProScan® 3 to TVL Display Connection TVL Displays R AL R1 R2 ESC ENTER MENU ProScan® 3 13 12 11 10 09 08 07 06 05 04 03 02 01 ProScan® 3 Blind to TVL Display Connection Power Supply 120VAC Terminal 1 & 2 Red wire Terminal 8 Black wire Terminal 11 13 12 11 10 09 08 07 06 05 04 03 02 01 Red Positive (+) Black Negative (-) PP Body Power Supply 120VAC Terminal 1 & 2 Red wire Terminal 8 Black wire Terminal 11 316 SS Body 24-0 167 © Icon Process Con t rols Lt d . 6 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Sensor Positioning On a p last ic or FRP t an ks, m ake su re t h e sen sor is n ot too close to t h e sid ew all. Avoid m et allic ob ject s ou t sid e of t h e vessel t h at can b e d etected by t he sen sor. En su re t h at t h e rad ar sig n al st rikes t h e su rface of t h e liq u id at a 90 ° an g le. Use t h e b u b b le level t o ensure 90 -d eg ree p osit ion of t h e sen sor. Con sid er Dead b an d w h ile in st allin g t h e sen sor. Glass or Plast ic 10 ° W in d ow Dist an ce Level 10° 24-0 167 © Icon Process Con t rols Lt d . 7 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Programming Display M easu rin g t h e t an k is on e of t h e m ost im p ort an t asp ect s in con f ig u rin g t h e sen sor. W h en m easu rin g t h e t an k, t ake in to accou n t t h e locat ion of t h e sen sor w it h resp ect to f it t in g s, risers, d om e top s an d b ot tom s, an d id en t ify w h ere t h e m easu rem en t s are t aken f rom t h e sen sor. 1. Th e Ran g e is t h e overall d ist an ce from t h e tip of the Sensor t o t h e Low est Liq u id level a) M in Con f ig u rat ion = 4m A set t in g . b ) W it h flat b ot tom t an ks, t h e Ran g e an d Em p t y Con f ig u rat ion valu es can b e t h e sam e. 2. M ax Con f ig u rat ion = 20m A set t in g . Th e d ist an ce f rom t h e t ip of t h e sen sor to t h e h ig h est liq u id or fu ll level 20 mA Measurement Location Max Config 100% Range 4 mA 0% Display Introduction Th e rem ovab le d isp lay com p rises a visu al LCD d ot m at rix d isp lay w it h 4 sep arat e p u sh b u t t on s. Th e b ar g rap h at t h e rig h t sid e of t h e d isp lay in d icat es t h e cu rren t level read in g relat ive t o t h e sp an - t h e d ist an ce b et w een t h e 4m A | Em p t y an d t h e 20m A | Fu ll R ProScan® 3 Series 192.5 IN OPEN LOCK ESC OK Button Description & Function Exit Programming Mode ESC Return to a previous Display Echo Curve Digits Edit Select Display Mode Digits Edit Select Display Mode OK Enter Main Menu Confirm Edit Factory Reset Password (Dynamic Code x 2) + 1 Eg: If Dynamic Code is 12 Password is 25 24-0167 © Icon Process Con t rols Lt d . 8 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Basic Setup STEPS Home Screen Press OK Key Main Menu Press OK Key User Parameters Press OK Key Basic Setup Press OK Key Range Press OK Key Setting 4mA / 20mA Press OK Key Blind / ShowType Press OK Key Damping Time Press ESC Key 3 Time DISPLAY 192.5 IN Use & to change Selection / Values OPERATION When Power is on, Display will Show the Home Screen Press OK to go to Main Menu Main Menu User Para. Factory Para. Select User Parameter and Press OK User Para. Basic Setup Measure Setup Backup Para. Select Basic Setup and Press OK Basic Setup Range: Offset: Pos 4ma: 10000 mm 0 mm 0 mm Select Range and Press OK *Set Range first before setting 4mA & 20mA values Basic Setup Range: Offset: Pos 4ma: 10000 mm 0 mm 0 mm Change Range Value Using & and Press OK Basic Setup Pos 4ma: 0 mm Pos 20ma: 9000 mm Blind: 05 mm Set 4mA (Low Level) & 20mA (High Level) Value and Press OK to confirm. Basic Setup Blind: 10 mm ShowType: Level Damping Time: 10 Set the Blind Distance and Press OK Set ShowType : Level / Distance. Press OK *Refer Page 7 for details Basic Setup Damping Time: 10 DeviceID : 1 BaudRate: 9600 Set the Damping time. Press OK to Confirm Press ESC 3 time to Show Home Screen 24-0167 © Icon Process Controls Ltd. 9 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Connecting ProScan® 3 to Bluetooth Application Install RadarMe App in your Device RadarMe RadarMe Make Sure your Device Bluetooth is ON Home RadarMe RadarMe Open RadarMe App in the Device Level(m) 0 Distance(m) 0 Current(mA) 0 Percentage(%) 0 Running State 0 Update Time 2023/11/21 16:29:36 Home Curve Set Click Device List Menu Home Level(m) Distance(m) Current(mA) Percentage(%) Running State UPDATE DEVICE LIST ICON12XXX 35.7873 84.2124 8.771 29.82 0 Update Time 2023/11/21 16:29:36 Home Curve Set Select ICON12XXX from the List Home ICON12XXX Level(m) Distance(m) Current(mA) Percentage(%) Running State 35.7873 84.2124 8.771 29.82 0 Update Time 2023/11/21 16:29:36 Home Curve Set ProScan3 Connected Device Unit Settings Home Screen Home ICON12XXX Level(m) Distance(m) Current(mA) Percentage(%) Running State 35.7873 84.2124 8.771 29.82 0 Update Time 2023/11/21 16:29:36 Home Curve Set Click Set Button SET Menu Set ICON12XXX Basic Parameters Advanced Parameters System Settings Home Curve Set Click System Settings System Settings Menu System Settings ICON12XXX Privacy Policy use unit m RESTORE FACTORY MODE Click Unit Drop Down Arrow System Settings Menu System Settings ICON12XXX Privacy Policy use unit inmch inch RESTORE FACTORY MODE Select Unit (m/inch) Home Screen Home ICON12XXX Level(inch) Distance(inch) Current(mA) Percentage(%) Running State 35.7873 84.2124 8.771 29.82 0 Update Time 2023/11/21 16:29:36 Home Curve Set Unit Changed Successfully! 24-0167 © Icon Process Controls Ltd. 10 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Basic Parameters Settings Home ICON12XXX Level(inch) Distance(inch) Current(mA) Percentage(%) Running State 35.7873 84.2124 8.771 29.82 0 Update Time 2023/11/21 16:29:36 Set ICON12XXX Basic Parameters Advanced Parameters System Settings Home Curve Set Click Set Button Home Curve Set Select Basic Parameters Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate READ SET 120.00 0.0 0.0 119.9998 4.0157 50 1 9600 BACKUP RESTORE Set Range Value E.g. Range Value = 120 (inch) Range 120 (inch) Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate READ SET 120.00 0.0 0.0 119.9998 4.0157 50 1 9600 BACKUP RESTORE Set 4mA Location 4mA (Low Level) = 0 4 mA Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate 120.00 0.0 0.0 110.00 4.0157 50 1 9600 20 mA READ SET BACKUP RESTORE 4 mA Set 20mA Location 20mA (High Level) = 110(inch) Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate READ SET 120.00 0.0 0.0 110.00 4.00 50 1 9600 BACKUP RESTORE Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate READ SET 120.00 0.0 0.0 110.00 4.00 10 1 9600 BACKUP RESTORE Set Blind Area E.g. Blind Area = 4.00(Inch) Set Damping Time E.g. Damping Time = 10 (sec) Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate READ SET 120.00 0.0 0.0 110.00 4.00 10 1 9600 BACKUP RESTORE 20 mA 4 mA Click Set Button for Save Parameters Measurement Location Max Config 100% Range 0% 24-0167 © Icon Process Controls Ltd. 11 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) Basic Parameters ICON12XXX Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate READ SET 120.00 0.0 0.0 110.00 4.00 10 1 9600 BACKUP RESTORE Back to Setting Menu Set ICON12XXX Basic Parameters Advanced Parameters System Settings Home Curve Set Click Home Button to Show Home Screen Dimensions Ø73mm Home ICON12XXX Level(inch) Distance(inch) Current(mA) Percentage(%) Running State 35.7873 84.2124 8.771 29.82 0 Update Time 2023/11/21 16:29:36 Home Curve Set 20 mA 4 mA Measurement Location Max Config 100% Range 0% Ø70mm 123mm 20mm 1½" NPT Display Sensor 96mm 10mm Blind Sensor 2" NPT 24-0167 © Icon Process Controls Ltd. 12 ProScan® 3 Series Continuous Radar Level Sensor (80GHz) W arranty, Returns & Lim itations Warranty Icon Process Controls w arran t s t o t h e orig in al p u rch aser of it s p rod u ct s t h at su ch p rod u ct s w ill b e f ree f rom d efect s in m at erials an d w orkm an sh ip u n d er n orm al u se an d service in accord an ce w it h in st ru ct ion s fu rn ish ed b y Icon Process Controls for a p eriod of on e years f rom t h e d at e of sale of su ch p rod u ct s. Icon Process Controls ob lig at ion u n d er t h is w arran t y is solely an d exclu sively lim it ed t o t h e rep air or rep lacem en t , at Icon 's op t ion , of t h e p rod u ct s or com p on en t s, w h ich Icon exam in at ion d et erm in es t o it s sat isfact ion t o b e d efect ive in m at erial or w orkm an sh ip w it h in t h e w arran t y p eriod . Icon Process Controls m u st b e n ot if ied w it h in t h irt y (30 ) d ays p u rsu an t t o t h e in st ru ct ion s b elow of an y claim s of lack of con form it y u n d er t h is w arran t y. An y p rod u ct repaired under this w arranty w ill be w arranted only for the rem ainder of the original w arranty period. Any product provided as a rep lacem en t u n d er t h is w arran t y w ill b e w arran t ed for t h e fu ll 1year f rom t h e d at a of sale. Returns Prod u ct s can n ot b e ret u rn ed t o Icon Process Controls w it h ou t Icon 's p rior au t h orizat ion . To ret u rn a p rod u ct t h at is t h ou g h t t o b e d efect ive p lease su b m it a cu st om er ret u rn (M RA) req u est form an d follow t h e in st ru ct ion s t h erein . All w arran t y an d n on w arran t y p rod u ct ret u rn s t o Icon Process Controls m u st b e sh ip p ed p rep aid an d in su red . Icon w ill n ot b e resp on sib le for an y p rod u ct s lost or d am ag ed in sh ip m en t . Limitations This warranty does not apply to products which: 1) Are b eyon d t h e w arran t y p eriod or are p rod uct s for w h ich t h e orig in al p urch aser d oes n ot follow t h e w arran t y p roced ures out lin ed ab ove; 2) Have b een su b ject ed t o elect rical, m ech an ical or ch em ical d am ag e d u e t o im p rop er, accid en t al or n eg lig en t u se; 3) Have b een m od if ied or altered ; 4) An yon e ot h er t h an service p erson n el au t h orized b y Icon h ave at t em p t ed t o rep air; 5) h ave b een in volved in accid en t s or n at u ral d isast ers; 6) Are d am ag ed d u rin g ret u rn sh ip m en t t o Icon Process Con t rols. Icon Process Controls reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon where : 1) Th ere is evid en ce of a p ot en t ially h azard ou s m at erial p resen t w it h t h e p rod u ct ; 2) Th e p rod uct h as rem ain ed un claim ed at Truflo for m ore t h an 30 d ays after Icon Process Con t rols h as d ut ifully req uested d isp osit ion . Th is w arran t y con t ain s t h e sole exp ress w arran t y m ad e b y Tru flo in con n ect ion w it h it s p rod u ct s. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE, ARE EXPRESSLY DISCLAIMED. Th e rem ed ies of rep air or rep lacem en t as st ated ab ove are t h e exclu sive rem ed ies fort h e b reach of t h is w arran t y. IN NO EVENT SHALL LEVELPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGESOF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OF FOR INJURY TO ANY PERSON. THIS WARRANTYCONSTITURES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OFWARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ONBEHALF OF Icon Process Controls. If any p ort ion of t h is w arran t y is h eld to b e invalid or un en forceab le for any reason , such f in d in g w ill n ot invalid ate any ot h er p rovision of t h is w arran t y For additional product documentation and technical support visit www.iconprocon.com | e-mail: sales@iconprocon.com support@iconprocon.com | Ph: 905.469.9283 24-0167 © Icon Process Con t rols Lt d . 13