LevelPro ProScan 3 Series 80GHz Continuous Radar Level Sensor Instruction Manual

The sensor power supply and current signal share the same
two-wire shielded cable. The sensor supply voltage should never
exceed 24 VDC. Always provide complete electrical and physical
separation between the sensor supply circuit and the main
circuit.

FAQ

Q: What should I do before using the product?

A: Read the user manual carefully to understand the safety
information and product description.

Q: How do I ensure proper installation?

A: Make sure to depresurize and vent the system before
installation or removal. Confirm chemical compatibility before
use.

Q: What is the weight of the product?

A: The weight of the product is 280g for the housing material
PP+PC Body | PP Transducer.

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Operating Manual
Read the user’s manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice.
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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

Table of Contents

Safety In form at ion

Prod u ct Descrip t ion

Working Princip le

Tech n ical Sp ecif icat ion s

W irin g Con n ect ion

ProScan® 3 to TVL Disp lay Con n ect ion

Sen sor Posit ion ing

Prog ram m in g Disp lay

Disp lay In t rod u ct ion

Basic Set u p

Con n ect ion Blu et oot h Device t o ProScan® 3

Device Un it Set t in g s

Basic Param et ers Set t in g s

Dim en sion s

W arran t y, Ret u rn s & Lim it at ion s

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

Safety Inform ation
De-p ressu rize an d ven t syst em p rior t o in st allat ion or rem oval Con f irm ch em ical com p at ib ilit y b efore u se DO NOT exceed m axim u m t em p erat u re or p ressu re sp ecif icat ion s ALW AYS w ear safet y g og g les or face-sh ield d u rin g in st allat ion an d /or service DO NOT alt er p rod u ct con st ru ct ion
Please alw ays ob serve t h e follow in g safet y in st ru ct ion s! Please p ay at t en t ion t o t h e safet y in st ru ct ion s w it h t h e follow in g p ict og ram s an d sig n al w ord s in t h ese op erat in g in st ru ct ion s :

Warning | Caution | Danger
In d icat es a p ot en t ial h azard . Failu re t o follow all w arn in g s m ay lead to eq u ip m en t d am ag e, in ju ry, or death.

Do Not Use Tools
Over tig htening m ay perm anently dam ag e product threads and lead to failure of the retaining nut.

Note | Technical Notes
Highlights additional inform ation or detailed p roced u re.

Do Not Use Tools
Use of t ool(s) m ay d am ag e p rod u ced b eyon d rep air an d p oten t ially void p rod u ct w arran t y.

Personal Protective Equipment (PPE)
Alw ays u t ilize t h e m ost ap p rop riat e PPE d u rin g in st allat ion an d service of Tru flo p rod u ct s.

W ARNING

Pressurized System Warning
Sen sor m ay b e un d er p ressure. Take caut ion to ven t system p rior to in st allat ion or rem oval. Failure to d o so m ay result in eq uip m en t d am ag e an d /or serious in jury.

Notice : Is u sed t o lead u sers t o h elp fu l in form at ion n ot relat ed t o p erson al in ju ry.

Product Description
Th e ProScan® 3 Series 80 GHz h ig h freq u en cy t ech n olog y p erm it s a sig n ifican t ly m ore p recise t ran sm ission sig n al focu s. Th is m akes it easier t o d ist in g u ish b et w een act u al level sig n als an d in t erferen ce sig n als, m akin g t h e m easu rem en t m ore reliab le cou p led w it h a higher degree of accuracy.
Th e n ew ProScan® 3 Series of com p act in st ru m en t s are id eally su it ed for m ore com p lex level ap p licat ion s.
Th e 80 GHz rad ar sig n al is cap ab le of p en et rat in g t h rou g h t h e t op lid of a t an k, elim in at in g t h e n eed for a b u lkh ead fit t in g , or h avin g t h e sen sor su b ject t o t h e con d it ion s in sid e t h e t an k.

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

W orking Principle
The ProScan® 3 (80GHz) radar is a transmitter for continuous level measurements using fast sweep Frequency Modulated Continuous Wave (FMCW) technology. The transducer of radar continuously emits signal sweeps with a constant frequency towards the liquid surface. The reflected signal is then captured by the transducer. The time to send and receive is known as the time of flight.

Emitted Signal

Signal Reaching
Liquid

3º Angle

Signal Penetrates Plastic Tank Wall

Technical Specif icat ions

M easurin g Perform an ce

Minimum Range

0.05m

Maximum Range

10m

Resolution

1mm

Azimuth Beam Width (3 dB)

3°

Elevation Beam Width (3 dB)

3°

Measurement Accuracy

±2mm

Operat ing Condit ions

Operating Frequency Band

76 81 GHz

Mains Power Supply

9 24 VDC

Operating Average Current

20 mA

Effective Isotropic Radiated Power 13 dBm

Communication Interface

4-20mA | RS485

Enclosure Protection

NEMA 4X | IP68

Operating Temperature Range

-49°F – +185°F | -45°C – +85°C

Housing & Mounting

Housing Material

PP+PC Body | PP Transducer

Weight

280g

Installation

Mounting Bracket

316 SS+PC Body | PP Transducer 770g

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

W iring Connection
Th e sen sor p ow er su p p ly an d cu rren t sig n al sh are t h e sam e t w o-w ire sh ield ed cab le. Th e sen sor su p p ly volt ag e sh ou ld n ever exceed 24 VDC. Alw ays p rovid e com p let e elect rical an d p h ysical sep arat ion b et w een t h e sen sor su p p ly circu it an d t h e m ain circuit.
Note : Rem em b er t h at t h e ou t p u t volt ag e of t h e p ow er su p p ly can b e low er u n d er n om in al load (w it h a sen sor cu rren t of 20.5 m A or 22 m A) an d /or w it h t h e ad d it ion of ot h er in st ru m en t s p laced w it h in t h e circu it . If volt ag e sp ikes or su rg es are exp ect ed , ad eq u at e isolat ion p rot ect ion m u st also b e p rovid ed .
Terminal Connections
Th e Positive (+) an d Negative (-) t erm in als are for con n ect ion t o a 24 VDC p ow er su p p ly or t o a 4 -20 m A loop p ow er sou rce. Th e w ire t o t h e t erm in als can b e ext en d ed u p t o 1,0 0 0 feet u sin g 16-22 g au g e sh ield ed in st ru m en t at ion w ire

LOCK LOCK
LOCK

OPEN

ProScan® 3 Series

24VDC

RS485

10.562m

ESC

OOKK

ESC

OPEN

ProScan ®3 Series

ESC

OPEN

ProScan ®3 Series

24VDC

RS48

Rotate Anti-clockwise to Open Lid and Clockwise to Close Lid Do Not Use Tools!

Built-in Level

24VDC

RS485

Open Lid

Rotate Anti-clockwise to Open Display and clockwise to close Display.
06
24VDC

Positive (+) Negative (-)

24VDC

RS485

Remove Cord Grip Do Not Use Tools!

Enter Cable in Cable Grip

Positive (+) and Negative (-) terminals are for connection to a 24 VDC power supply

Th e sen sor sh ou ld b e w ired w it h sh ield ed 2-con d u ct or cab le (16 t o 22 AW G) t o p rot ect f rom elect rom ag n et ic in t erferen ce. If u sin g a liq u id t ig h t con n ect or, select a cab le w it h an ou t er d iam et er t h at is d esig n ed t o en su re an effect ive seal w it h t h e con n ect or [t yp ically b et w een 0.20 ” t o 0.35″ (5 t o 9 m m )].
W irin g sh ou ld alw ays b e d on e b y a licen sed elect rician in accord an ce w it h fed eral, st at e, p rovin cial an d local cod es.

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

ProScan® 3 to TVL Display Connection

TVL Displays
R
AL R1 R2

ESC ENTER MENU

ProScan® 3

13 12 11 10 09 08 07 06 05 04 03 02 01

ProScan® 3 Blind to TVL Display Connection

Power Supply 120VAC Terminal 1 & 2
Red wire Terminal 8 Black wire Terminal 11
13 12 11 10 09 08 07 06 05 04 03 02 01

Red Positive (+)

Black Negative (-)

PP Body

Power Supply 120VAC Terminal 1 & 2
Red wire Terminal 8 Black wire Terminal 11
316 SS Body

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Sensor Positioning
On a p last ic or FRP t an ks, m ake su re t h e sen sor is n ot too close to t h e sid ew all. Avoid m et allic ob ject s ou t sid e of t h e vessel t h at can b e d etected by t he sen sor. En su re t h at t h e rad ar sig n al st rikes t h e su rface of t h e liq u id at a 90 ° an g le. Use t h e b u b b le level t o ensure 90 -d eg ree p osit ion of t h e sen sor. Con sid er Dead b an d w h ile in st allin g t h e sen sor.

Glass or

Plast ic

10 °

W in d ow

Dist an ce

Level

10°

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

Programming Display

M easu rin g t h e t an k is on e of t h e m ost im p ort an t asp ect s in con f ig u rin g t h e sen sor. W h en m easu rin g t h e t an k, t ake in to accou n t t h e locat ion of t h e sen sor w it h resp ect to f it t in g s, risers, d om e top s an d b ot tom s, an d id en t ify w h ere t h e m easu rem en t s are t aken f rom t h e sen sor.

1. Th e Ran g e is t h e overall d ist an ce from t h e tip of the Sensor t o t h e Low est Liq u id level
a) M in Con f ig u rat ion = 4m A set t in g .
b ) W it h flat b ot tom t an ks, t h e Ran g e an d Em p t y Con f ig u rat ion valu es can b e t h e sam e.
2. M ax Con f ig u rat ion = 20m A set t in g . Th e d ist an ce f rom t h e t ip of t h e sen sor to t h e h ig h est liq u id or fu ll level

20 mA

Measurement Location

Max Config

100%

Range

4 mA

Display Introduction
Th e rem ovab le d isp lay com p rises a visu al LCD d ot m at rix d isp lay w it h 4 sep arat e p u sh b u t t on s. Th e b ar g rap h at t h e rig h t sid e of t h e d isp lay in d icat es t h e cu rren t level read in g relat ive t o t h e sp an – t h e d ist an ce b et w een t h e 4m A | Em p t y an d t h e 20m A | Fu ll
R
ProScan® 3 Series
192.5 IN

OPEN

LOCK

ESC

Button Description & Function

Exit Programming Mode

ESC

Return to a previous

Display Echo Curve

Digits Edit Select Display Mode

Enter Main Menu Confirm Edit

Factory Reset Password
(Dynamic Code x 2) + 1
Eg: If Dynamic Code is 12 Password is 25

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

Basic Setup
STEPS

Home Screen Press OK Key
Main Menu Press OK Key

User Parameters Press OK Key
Basic Setup Press OK Key

Range

Press

OK Key

Setting 4mA / 20mA

Press

OK Key

Blind / ShowType

Press

OK Key

Damping Time Press ESC Key 3 Time

DISPLAY
192.5 IN

Use

& to change Selection / Values

OPERATION

When Power is on, Display will Show the Home Screen Press OK to go to Main Menu

Main Menu
User Para. Factory Para.

Select User Parameter and Press OK

User Para. Basic Setup Measure Setup Backup Para.

Select Basic Setup and Press OK

Basic Setup Range: Offset: Pos 4ma:

10000 mm

Select Range and Press OK *Set Range first before setting 4mA & 20mA values

Basic Setup Range: Offset: Pos 4ma:

10000 mm

Change Range Value Using & and Press OK

Basic Setup

Pos 4ma: 0

Pos 20ma: 9000 mm

Blind:

05 mm

Set 4mA (Low Level) & 20mA (High Level) Value and Press OK to confirm.

Basic Setup

Blind:

10 mm

ShowType: Level

Damping Time: 10

Set the Blind Distance and Press OK Set ShowType : Level / Distance. Press OK *Refer Page 7 for details

Basic Setup Damping Time: 10 DeviceID : 1 BaudRate: 9600

Set the Damping time. Press OK to Confirm Press ESC 3 time to Show Home Screen

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ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
Connecting ProScan® 3 to Bluetooth Application
Install RadarMe App in your Device
RadarMe
RadarMe

Make Sure your Device Bluetooth is ON
Home

RadarMe
RadarMe
Open RadarMe App in the Device

Level(m)

Distance(m)

Current(mA)

Percentage(%)

Running State

Update Time

2023/11/21 16:29:36

Home

Curve

Set

Click Device List Menu

Home

Level(m) Distance(m) Current(mA) Percentage(%) Running State

UPDATE DEVICE LIST

ICON12XXX

35.7873 84.2124
8.771 29.82
0

Update Time

2023/11/21 16:29:36

Home

Curve

Set

Select ICON12XXX from the List

Home
ICON12XXX

Level(m) Distance(m) Current(mA) Percentage(%) Running State

35.7873 84.2124
8.771 29.82
0

Update Time

2023/11/21 16:29:36

Home

Curve

Set

ProScan3 Connected

Device Unit Settings

Home Screen
Home
ICON12XXX

Level(m) Distance(m) Current(mA) Percentage(%) Running State

35.7873 84.2124
8.771 29.82
0

Update Time

2023/11/21 16:29:36

Home

Curve

Set

Click Set Button

SET Menu
Set
ICON12XXX
Basic Parameters Advanced Parameters System Settings

Home

Curve

Set

Click System Settings

System Settings Menu

System Settings
ICON12XXX

use unit

RESTORE FACTORY MODE
Click Unit Drop Down Arrow

System Settings Menu

System Settings
ICON12XXX

use unit

inmch

inch

RESTORE FACTORY MODE
Select Unit (m/inch)

Home Screen
Home
ICON12XXX

Level(inch) Distance(inch) Current(mA) Percentage(%) Running State

35.7873 84.2124
8.771 29.82
0

Update Time

2023/11/21 16:29:36

Home

Curve

Set

Unit Changed Successfully!

ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

Basic Parameters Settings

Home
ICON12XXX

Level(inch) Distance(inch) Current(mA) Percentage(%) Running State

35.7873 84.2124
8.771 29.82
0

Update Time

2023/11/21 16:29:36

Set
ICON12XXX
Basic Parameters Advanced Parameters System Settings

Home

Curve

Set

Click Set Button

Home

Curve

Set

Select Basic Parameters

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

READ

SET

120.00 0.0 0.0
119.9998 4.0157 50 1 9600

BACKUP

RESTORE

Set Range Value E.g. Range Value = 120 (inch)

Range 120 (inch)

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

READ

SET

120.00 0.0 0.0
119.9998 4.0157 50 1 9600

BACKUP

RESTORE

Set 4mA Location 4mA (Low Level) = 0

4 mA

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

120.00 0.0 0.0
110.00 4.0157
50 1 9600

20 mA

READ

SET

BACKUP

RESTORE

4 mA

Set 20mA Location 20mA (High Level) = 110(inch)

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

READ

SET

120.00 0.0 0.0
110.00 4.00 50 1 9600

BACKUP

RESTORE

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

READ

SET

120.00 0.0 0.0
110.00 4.00 10 1 9600

BACKUP

RESTORE

Set Blind Area E.g. Blind Area = 4.00(Inch)

Set Damping Time E.g. Damping Time = 10 (sec)

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

READ

SET

120.00 0.0 0.0
110.00 4.00 10 1 9600

BACKUP

RESTORE

20 mA 4 mA

Click Set Button for Save Parameters

Measurement Location

Max Config

100%

Range

ProScan® 3 Series Continuous Radar Level Sensor (80GHz)

Basic Parameters
ICON12XXX

Range(inch) Migration Amount(inch) 4mA Location(inch) 20mA Location(inch) Blind Area(inch) Damping Time Device Address Baud Rate

READ

SET

120.00 0.0 0.0
110.00 4.00 10 1 9600

BACKUP

RESTORE

Back to Setting Menu

Set
ICON12XXX
Basic Parameters Advanced Parameters System Settings

Home

Curve

Set

Click Home Button to Show Home Screen

Dimensions

Ø73mm

Home
ICON12XXX

Level(inch) Distance(inch) Current(mA) Percentage(%) Running State

35.7873 84.2124
8.771 29.82
0

Update Time

2023/11/21 16:29:36

Home

Curve

Set

20 mA 4 mA

Measurement Location

Max Config

100%

Range

Ø70mm

123mm

20mm

1½” NPT

Display Sensor

96mm 10mm

Blind Sensor

2″ NPT

ProScan® 3 Series Continuous Radar Level Sensor (80GHz)
W arranty, Returns & Lim itations
Warranty
Icon Process Controls w arran t s t o t h e orig in al p u rch aser of it s p rod u ct s t h at su ch p rod u ct s w ill b e f ree f rom d efect s in m at erials an d w orkm an sh ip u n d er n orm al u se an d service in accord an ce w it h in st ru ct ion s fu rn ish ed b y Icon Process Controls for a p eriod of on e years f rom t h e d at e of sale of su ch p rod u ct s. Icon Process Controls ob lig at ion u n d er t h is w arran t y is solely an d exclu sively lim it ed t o t h e rep air or rep lacem en t , at Icon ‘s op t ion , of t h e p rod u ct s or com p on en t s, w h ich Icon exam in at ion d et erm in es t o it s sat isfact ion t o b e d efect ive in m at erial or w orkm an sh ip w it h in t h e w arran t y p eriod . Icon Process Controls m u st b e n ot if ied w it h in t h irt y (30 ) d ays p u rsu an t t o t h e in st ru ct ion s b elow of an y claim s of lack of con form it y u n d er t h is w arran t y. An y p rod u ct repaired under this w arranty w ill be w arranted only for the rem ainder of the original w arranty period. Any product provided as a rep lacem en t u n d er t h is w arran t y w ill b e w arran t ed for t h e fu ll 1year f rom t h e d at a of sale.
Returns
Prod u ct s can n ot b e ret u rn ed t o Icon Process Controls w it h ou t Icon ‘s p rior au t h orizat ion . To ret u rn a p rod u ct t h at is t h ou g h t t o b e d efect ive p lease su b m it a cu st om er ret u rn (M RA) req u est form an d follow t h e in st ru ct ion s t h erein . All w arran t y an d n on w arran t y p rod u ct ret u rn s t o Icon Process Controls m u st b e sh ip p ed p rep aid an d in su red . Icon w ill n ot b e resp on sib le for an y p rod u ct s lost or d am ag ed in sh ip m en t .
Limitations
This warranty does not apply to products which: 1) Are b eyon d t h e w arran t y p eriod or are p rod uct s for w h ich t h e orig in al p urch aser d oes n ot follow t h e w arran t y p roced ures out lin ed ab ove; 2) Have b een su b ject ed t o elect rical, m ech an ical or ch em ical d am ag e d u e t o im p rop er, accid en t al or n eg lig en t u se; 3) Have b een m od if ied or altered ; 4) An yon e ot h er t h an service p erson n el au t h orized b y Icon h ave at t em p t ed t o rep air; 5) h ave b een in volved in accid en t s or n at u ral d isast ers; 6) Are d am ag ed d u rin g ret u rn sh ip m en t t o Icon Process Con t rols.
Icon Process Controls reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon where : 1) Th ere is evid en ce of a p ot en t ially h azard ou s m at erial p resen t w it h t h e p rod u ct ; 2) Th e p rod uct h as rem ain ed un claim ed at Truflo for m ore t h an 30 d ays after Icon Process Con t rols h as d ut ifully req uested d isp osit ion .
Th is w arran t y con t ain s t h e sole exp ress w arran t y m ad e b y Tru flo in con n ect ion w it h it s p rod u ct s. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE, ARE EXPRESSLY DISCLAIMED. Th e rem ed ies of rep air or rep lacem en t as st ated ab ove are t h e exclu sive rem ed ies fort h e b reach of t h is w arran t y. IN NO EVENT SHALL LEVELPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGESOF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OF FOR INJURY TO ANY PERSON. THIS WARRANTYCONSTITURES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OFWARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ONBEHALF OF Icon Process Controls.
If any p ort ion of t h is w arran t y is h eld to b e invalid or un en forceab le for any reason , such f in d in g w ill n ot invalid ate any ot h er p rovision of t h is w arran t y
For additional product documentation and technical support visit www.iconprocon.com | e-mail: sales@iconprocon.com support@iconprocon.com | Ph: 905.469.9283

Documents / Resources

LevelPro ProScan 3 Series 80GHz Continuous Radar Level Sensor [pdf] Instruction Manual
ProScan 3 Series 80GHz Continuous Radar Level Sensor, ProScan 3 Series, 80GHz Continuous Radar Level Sensor, Continuous Radar Level Sensor, Radar Level Sensor, Level Sensor, Sensor

References

User Manual

ProScan 3 Series 80GHz Continuous Radar Level Sensor

Specifications

Product Usage Instructions

Wiring Connection

FAQ

Q: What should I do before using the product?

Q: How do I ensure proper installation?

Q: What is the weight of the product?

Documents / Resources

References

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