1. Introduction
The AUTOOL BT960 is a professional battery system tester designed for comprehensive analysis of 12V and 24V automotive batteries. It supports various battery types, including traditional lead-acid and modern lithium batteries. This manual provides detailed instructions for safe and effective use of the device.
The BT960 accurately measures the State of Health (SOH), cranking status, voltage, cranking time, Cold Cranking Amps (CCA), State of Charge (SOC), no-load voltage, and current leakage. Its integrated printer allows for immediate documentation of test results.
2. Safety Information
Always observe the following safety precautions when using the AUTOOL BT960 Battery System Tester:
- Wear appropriate eye protection and protective clothing.
- Ensure proper ventilation when working with batteries, as they can emit explosive gases.
- Avoid sparks, flames, or smoking near batteries.
- Connect the tester clamps correctly: red to positive (+), black to negative (-). The BT960 features error connection protection, but correct connection is always recommended.
- Do not touch battery terminals or the tester clamps with bare hands while testing.
- Keep the device dry and clean. Do not expose it to rain or moisture.
- If battery acid comes into contact with skin or eyes, flush immediately with plenty of water and seek medical attention.
3. Product Overview and Components
The AUTOOL BT960 Battery System Tester is designed for ease of use with a clear display and intuitive controls.
Figure 3.1: Labeled diagram of the AUTOOL BT960 Battery System Tester, showing its various components and dimensions. A: Print Port, B: HD Color Screen, C: Electric Clamps, D: Return Key / Power Key, E: Print Key, F: OK / Confirm Key, G: Up / Down / Left / Right Navigation Keys, H: Battery Compartment.
The device features a 3.2-inch HD color display for clear presentation of test results and menu navigation.
Figure 3.2: The HD color display of the BT960, showing various test options and menu icons for lead-acid test, lithium battery test, cranking test, charging test, load test, voltage measure, current measure, settings, and review.
4. Setup
Before first use, ensure the device is powered and ready for operation.
4.1 Powering the Device
The BT960 offers three power options:
- Battery Connection: Connect the tester clamps to a 12V or 24V battery. The device will draw power directly from the battery.
- AAA Batteries: Insert 4 AAA batteries into the battery compartment (H in Figure 3.1).
- Type-C Power Interface: Connect a 5V/1A Type-C power adapter to the device.
4.2 Initial Connection
- Ensure the vehicle ignition is off and all accessories are disconnected.
- Connect the red clamp to the positive (+) terminal of the battery.
- Connect the black clamp to the negative (-) terminal of the battery.
- The device will power on automatically if connected to a battery, or manually if using AAA batteries or Type-C power.
5. Operating Instructions
The AUTOOL BT960 provides various testing functions for comprehensive battery diagnostics.
Figure 5.1: Overview of the core testing functions available on the BT960, including Lead-acid Test, Lithium Battery Test, Voltage Test, Current Test, Cranking Test, Load Test, Charging Test, and Data Printing.
5.1 Battery Type Selection
The BT960 supports both lead-acid and lithium batteries. Navigate to the main menu and select the appropriate battery type before proceeding with tests.
Figure 5.2: Illustration of lithium battery testing capability, showing compatibility with Iron Lithium, Polymer Lithium, and Ternary Lithium Batteries.
Supported lead-acid battery types include: Regular Flooded, GEL, AGM Flat Plate, AGM Spiral, and EFB. Lithium battery types include: LiFePO4, LiPoPolymer, and Ternary Lithium-ion.
5.2 Voltage Testing
The device can measure voltage within a 0-80V range, suitable for most 12V and 24V vehicle batteries.
Figure 5.3: The BT960 performing a voltage test on various battery types, including EFB, GEL, AGM Flat, Flooded Regular, and AGM Spiral, indicating a 0-80V testing range.
5.3 Cranking Test
This test evaluates the battery's ability to provide sufficient current to start the engine. Follow on-screen prompts to perform the test.
5.4 Charging Test
The charging test assesses the vehicle's charging system (alternator, regulator) to ensure it is properly recharging the battery.
5.5 Load Test
The load test simulates real-world conditions to determine the battery's performance under a sustained discharge.
5.6 Battery Leakage Monitoring
The BT960 can detect even slight current leakage, which helps identify potential issues that could drain the battery over time.
Figure 5.4: The BT960 display showing a current leakage reading of 0.002A, indicating its capability to monitor minute current changes.
5.7 Data Printing Function
The integrated printer allows for immediate printouts of test results. This feature helps in record-keeping and client communication.
Figure 5.5: The BT960 demonstrating its built-in printing function, showing a test report being printed and a sample printout with battery voltage, energy, CCA, resistance, and status.
You can customize printouts with information such as license plate numbers, dates, and serial numbers through the device settings.
5.8 Reviewing Historical Data
The BT960 stores historical test records. Navigate to the 'Review' option in the main menu to access and view past test results.
6. Maintenance
Proper maintenance ensures the longevity and accuracy of your AUTOOL BT960 Battery System Tester.
- Cleaning: Wipe the device with a soft, dry cloth. Do not use abrasive cleaners or solvents.
- Storage: Store the tester in a cool, dry place away from direct sunlight and extreme temperatures.
- Clamps: Keep the test clamps clean and free of corrosion. Clean them with a wire brush if necessary.
- Paper Roll: Replace the printer paper roll when it runs out. Ensure the new roll is inserted correctly.
- Batteries: If using AAA batteries, remove them if the device will not be used for an extended period to prevent leakage.
7. Troubleshooting
If you encounter issues with your BT960, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Device does not power on. | Loose battery connection, dead AAA batteries, no Type-C power. | Check clamp connections, replace AAA batteries, or connect Type-C power. |
| Inaccurate test results. | Poor clamp connection, incorrect battery type selected, battery terminals are dirty. | Ensure clamps are securely connected, select correct battery type, clean battery terminals. |
| Printer not working. | No paper, paper jammed, printer head dirty. | Replace paper roll, clear any paper jam, gently clean printer head. |
| Display is dim or unreadable. | Low power, extreme temperature. | Ensure adequate power supply, move device to a suitable operating temperature range. |
8. Specifications
Below are the technical specifications and test standards for the AUTOOL BT960 Battery System Tester.
Figure 8.1: Technical parameters and test standards for the AUTOOL BT960 Battery System Tester.
| Parameter | Value |
|---|---|
| Brand | AUTOOL |
| Model Number | BT960 |
| Voltage Measurement Range | 0-80V |
| Current Measurement Range | 0-10A |
| Operating Temperature | -20°C to 50°C |
| Power Supply | 4 AAA Batteries, Type-C: 5V/1A, or Battery Connection |
| Min. Operating Voltage | 12 Volts |
| Upper Temperature Range | 50 Degrees Celsius |
| Compatible Devices | Cars, motorcycles, trucks, RVs, ATVs, SUVs, caravans, engines, boats, yachts, lawnmowers, and more. |
| Included Components | 1 Battery System Tester |
8.1 Test Standards & Ranges
| Standard | Test Range |
|---|---|
| CCA (Cold Cranking Amps) | 30-2000 |
| IEC (Internal Electrical Technical Commission) | 30-2500 |
| EN (European Automobile Industry Association) | 30-3000 |
| DIN (German Auto Industry Committee) | 30-2500 |
| JIS (Japan Industrial Standard) | 28A19R-N135 |
| GB (China National Standard) | 30-300AH |
9. Warranty and Support
AUTOOL products are manufactured to high-quality standards. For warranty information, please refer to the warranty card included with your product or visit the official AUTOOL website. For technical support, troubleshooting assistance, or service inquiries, please contact AUTOOL customer service through their official channels.
Please retain your purchase receipt as proof of purchase for warranty claims.