1. Product Overview
The Fernco QC-103 Qwik Cap is designed for capping pipe ends in various plumbing applications. These flexible PVC caps provide a leak-proof and water-tight seal, suitable for both above-ground and underground use. They are ideal for testing pipes or permanently sealing pipe ends and cleanouts. Constructed from high-quality elastomeric polyvinyl chloride and featuring corrosion-resistant stainless steel clamps, the Qwik Cap offers a reliable and durable solution for your plumbing needs.
Figure 1: Two Fernco QC-103 Qwik Caps. Each cap is black, made of flexible PVC, and secured with a stainless steel clamp.
2. Safety Information
Always prioritize safety when working with plumbing systems. Please observe the following guidelines:
- Wear appropriate personal protective equipment (PPE), such as gloves and eye protection.
- Ensure the work area is well-ventilated.
- Turn off water supply if working on a pressurized system.
- Handle tools carefully to prevent injury.
- Keep children and pets away from the work area.
- Consult a professional plumber if you are unsure about any aspect of the installation.
3. Product Features
- Durable Construction: Made from high-quality elastomeric polyvinyl chloride for long-lasting performance.
- Flexible Fit: Designed to accommodate pipe outside diameters (ODs) between 3.25 and 3.70 inches, with an internal diameter (ID) of 3.50 inches.
- Versatile Application: Suitable for permanent capping of pipe ends and cleanouts, or temporary use for pipe testing, both above and below ground.
- Easy Installation: No need for messy primers or glues. Installs quickly with a screwdriver, nut driver, or torque wrench.
- Corrosion-Resistant Clamps: Features 300-grade stainless steel clamps that are rustproof and resistant to corrosion.
- Code Compliant: Conforms to ASTM D 5926, C 1173 CSA B602, and is UPC Approved.
- Pressure Rating: Maximum working pressure of 4.3 PSI.
4. Package Contents
Your Fernco QC-103 Qwik Cap package includes:
- Two (2) Fernco QC-103 Flexible PVC Pipe Caps
- Two (2) Stainless Steel Clamps (pre-attached)
5. Product Specifications
| Attribute | Detail |
|---|---|
| Model Number | QC-103 |
| Material | Elastomeric Polyvinyl Chloride (PVC) |
| Clamp Material | 300 Series Stainless Steel |
| Color | Black |
| Nominal Pipe Size | 3 inches |
| Internal Diameter (ID) | 3.50 inches |
| Fits Pipe Outside Diameter (OD) | 3.25 - 3.70 inches |
| Maximum Working Pressure | 4.3 PSI |
| Product Dimensions (L x W x H) | 3 x 1.94 x 3.5 inches |
| Item Weight | 12 ounces (per cap) |
| Certifications | ASTM D 5926, C 1173 CSA B602, UPC Approved |
6. Installation Instructions
Follow these steps for proper installation of the Fernco QC-103 Qwik Cap:
- Prepare the Pipe: Ensure the end of the pipe to be capped is clean and free of debris. Measure the outside diameter (OD) of your pipe to confirm it falls within the cap's compatible range of 3.25 to 3.70 inches.
- Position the Cap: Slide the Fernco Qwik Cap over the end of the pipe. The flexible PVC material allows for a snug fit.
- Tighten the Clamp: Use a screwdriver, nut driver, or torque wrench to tighten the stainless steel clamp. Tighten evenly until the cap is securely fastened and a water-tight seal is achieved. Avoid over-tightening, which could damage the cap or pipe.
- Verify Seal: For applications involving liquids or gases, perform a leak test to ensure the cap is properly sealed.
Figure 2: Close-up view of a single Fernco QC-103 Qwik Cap, highlighting the flexible PVC material and the stainless steel clamp mechanism.
7. Operating and Application
The Fernco QC-103 Qwik Cap can be used for various applications:
- Permanent Capping: Use to permanently seal off unused pipe ends or cleanouts in DWV (Drain, Waste, Vent) systems.
- Temporary Testing: Apply the cap to temporarily seal pipes for pressure testing or to prevent debris entry during construction or repair.
- Above or Below Ground: The durable materials are suitable for both exposed and buried installations.
8. Maintenance
The Fernco QC-103 Qwik Cap requires minimal maintenance:
- Periodic Inspection: Periodically check the cap and clamp for any signs of wear, damage, or loosening, especially in outdoor or underground applications.
- Cleaning: If necessary, clean the exterior of the cap with mild soap and water. Avoid harsh chemicals that could degrade the PVC material.
- Re-tightening: If any loosening is observed, re-tighten the stainless steel clamp to ensure a secure seal.
9. Troubleshooting
If you encounter issues with your Qwik Cap, consider the following:
- Leakage:
- Ensure the clamp is sufficiently tightened.
- Verify that the pipe's outside diameter (OD) is within the specified range (3.25 - 3.70 inches) for the QC-103 cap.
- Inspect the cap for any visible damage or cracks. Replace if damaged.
- Difficulty Installing:
- Confirm the pipe size matches the cap's specifications.
- Ensure the pipe end is smooth and free of burrs that might obstruct installation.
If problems persist, contact Fernco customer support or a qualified plumbing professional.
10. Warranty and Support
Fernco products are manufactured to high standards of quality and performance. For specific warranty information, please refer to the official Fernco website or contact their customer service department. Keep your purchase receipt as proof of purchase.
For technical assistance, product inquiries, or support, please visit the official Fernco website or contact their customer support channels. You can often find contact information and FAQs on the manufacturer's website:
- Fernco Official Website: www.fernco.com
