1. Introduction
This manual provides essential information for the safe and efficient operation, installation, and maintenance of the SKF TLMP 1008/120V Automatic Lubricator. Please read this manual thoroughly before installing or operating the unit to ensure proper function and to prevent damage or injury.
2. Safety Information
Always observe general safety precautions when working with electrical and mechanical equipment. Failure to follow these instructions may result in serious injury or damage to the product.
- Electrical Safety: Ensure the power supply matches the unit's requirements (120V). Disconnect power before performing any maintenance or installation.
- Lubricant Handling: Use appropriate personal protective equipment (PPE) when handling lubricants. Refer to the lubricant's Safety Data Sheet (SDS) for specific handling instructions.
- Moving Parts: Keep hands and clothing clear of moving parts during operation.
- Qualified Personnel: Installation and maintenance should only be performed by qualified and trained personnel.
Important Symbols:
- WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
- CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.
- NOTE: Provides important information or tips for optimal performance.
3. Product Overview
The SKF TLMP 1008/120V is a robust multi-point automatic lubricator designed for reliable and precise lubrication of multiple lubrication points. It ensures consistent lubricant delivery, reducing manual intervention and extending bearing life.
Figure 3.1: Front view of the SKF TLMP 1008/120V Automatic Lubricator, showing the transparent reservoir, control panel, and electrical connections.
Figure 3.2: The SKF TLMP 1008/120V Automatic Lubricator shown with its complete set of accessories, including lubrication lines, connectors, and power cable.
4. Setup
4.1 Unpacking
- Carefully remove the lubricator and all accessories from the packaging.
- Inspect all components for any signs of shipping damage. Report any damage to your supplier immediately.
- Verify that all items listed in the packing list are present.
4.2 Mounting
Mount the lubricator in a stable, vibration-free location, ensuring easy access for maintenance and refilling. The unit should be mounted vertically to ensure proper lubricant flow.
- Use appropriate fasteners to secure the unit to a rigid surface.
- Ensure adequate clearance around the unit for ventilation and access.
4.3 Electrical Connection
WARNING: Ensure power is disconnected before making any electrical connections.
- Connect the power cable to the lubricator's power input port.
- Connect the other end of the power cable to a grounded 120V AC power source.
- Ensure all connections are secure and properly insulated.
4.4 Lubricant Filling and Line Connection
- Ensure the lubricator is filled with the correct type and amount of lubricant as specified by SKF.
- Connect the lubrication lines from the lubricator's outlets to the respective lubrication points on your machinery. Ensure lines are securely fastened and free of kinks.
- Purge air from the lubrication lines if necessary, following the specific instructions for your lubricant and application.
5. Operating Instructions
5.1 Powering On/Off
- To power on, connect the lubricator to the 120V power supply. The status indicator will illuminate.
- To power off, disconnect the lubricator from the power supply.
5.2 Setting Lubrication Parameters
The TLMP 1008/120V allows for adjustment of lubrication intervals and dispense volumes. Refer to the control panel interface for specific button functions and display indicators.
- Use the 'Interval' button to set the desired lubrication frequency (e.g., days, weeks).
- Use the 'Volume' button to set the amount of lubricant dispensed per cycle.
- Confirm settings by pressing the 'Enter' or 'Set' button.
5.3 Monitoring Operation
Regularly check the lubricator's status indicators and lubricant level.
- Green LED: Indicates normal operation.
- Red LED: Indicates an error or low lubricant level. Refer to the Troubleshooting section.
- Visually inspect the transparent reservoir to monitor the lubricant level.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your SKF TLMP 1008/120V lubricator.
6.1 Routine Checks
- Weekly: Check lubricant level and ensure no leaks are present in the lines or connections.
- Monthly: Inspect lubrication lines for damage, kinks, or blockages. Verify that lubricant is reaching all lubrication points.
6.2 Lubricant Refill/Replacement
WARNING: Disconnect power before refilling lubricant.
- When the lubricant level is low (indicated by the red LED or visual inspection), prepare to refill.
- Remove the reservoir cap.
- Carefully pour the specified SKF lubricant into the reservoir, ensuring not to overfill.
- Securely replace the reservoir cap.
6.3 Cleaning
Keep the exterior of the lubricator clean using a soft, damp cloth. Do not use harsh chemicals or abrasive cleaners.
7. Troubleshooting
This section provides solutions to common issues you may encounter.
| Problem | Possible Cause | Solution |
|---|---|---|
| Unit not powering on | No power supply; Faulty power cable | Check power connection; Test power outlet; Replace cable if damaged |
| Red LED illuminated | Low lubricant level; Blocked lubrication line; Motor error | Refill lubricant; Check and clear lines; Contact support if error persists |
| No lubricant dispensed | Empty reservoir; Blocked line; Incorrect settings | Refill; Clear blockage; Verify settings |
| Excessive lubricant dispensed | Incorrect volume setting | Adjust volume setting to a lower value |
If the problem persists after attempting the suggested solutions, please contact SKF customer support.
8. Specifications
| Attribute | Value |
|---|---|
| Model Number | TLMP 1008/120V |
| Brand | SKF |
| Item Weight | 14.6 Pounds |
| Number of Items | 1 |
| Power Supply | 120V AC |
| First Available | August 25, 2018 |
9. Warranty and Support
SKF products are manufactured to the highest quality standards. This product comes with a standard manufacturer's warranty against defects in materials and workmanship. For specific warranty terms and conditions, please refer to the documentation included with your purchase or visit the official SKF website.
For technical support, troubleshooting assistance, or to inquire about replacement parts, please contact SKF customer service:
- SKF Official Website: www.skf.com
- Customer Support: Refer to the contact information on the SKF website for your region.
