1. Introduction to the Service Manual
This manual is the official factory service guide for all 2007 Harley Davidson Softail models. It is specifically designed for use by trained service personnel in authorized Harley Davidson dealerships and service centers. The content provides detailed instructions, specifications, and procedures necessary for the proper inspection, maintenance, repair, and overhaul of the motorcycle's components and systems.
The manual contains extensive information, including numerous photographs, detailed drawings, wiring diagrams, and exploded view illustrations to facilitate understanding and execution of service tasks. This comprehensive resource ensures that all service operations are performed according to factory standards, maintaining the integrity and performance of the motorcycle.
This image displays the front cover of the official 2007 Harley Davidson Softail Models Factory Service Manual. The top portion features a close-up of a motorcycle engine with chrome and black components, while the bottom portion is a solid red field. The Harley-Davidson bar and shield logo is visible on the left, and the text 'SOFTAIL® MODELS' and '2007 HARLEY-DAVIDSON® SERVICE MANUAL' are prominently displayed in white. The manual's part number, 99482-07, is in the bottom right corner.
2. General Safety and Service Practices
Prior to commencing any service or repair work, it is imperative to review and adhere to all safety warnings and precautions outlined within this manual. Proper personal protective equipment (PPE) must be worn at all times. Ensure the work area is clean, well-lit, and free from obstructions. Always disconnect the battery before working on electrical components. Use only specified tools and equipment to prevent damage to components and ensure technician safety.
This manual assumes the technician possesses a fundamental understanding of mechanical procedures and motorcycle systems. Failure to follow proper safety procedures and service guidelines can result in serious injury, damage to the motorcycle, or both.
3. Preparation for Service Procedures
Before initiating any service procedure, ensure the motorcycle is stable and securely supported. Clean the area around the components to be serviced to prevent contamination. Gather all necessary tools, replacement parts, and consumables as specified in the relevant section of this manual. For procedures involving fluids, ensure appropriate collection and disposal containers are available. Always refer to the specific section for the task at hand for detailed preparation steps.
4. System Overviews and Operation Principles
This manual provides detailed overviews of all major systems on the 2007 Softail models, including the engine, transmission, primary drive, chassis, suspension, braking system, fuel system, and electrical system. Each section describes the function, components, and operational principles of the respective system. Understanding these principles is crucial for accurate diagnosis and effective repair. Refer to the specific chapters for in-depth explanations and component identification.
5. Scheduled Maintenance and Adjustments
The manual outlines a comprehensive schedule for routine maintenance, including recommended service intervals and detailed procedures for each task. This includes, but is not limited to, fluid checks and changes (engine oil, transmission fluid, primary chaincase lubricant, brake fluid), filter replacements (oil filter, air filter), spark plug inspection and replacement, belt tension adjustments, cable lubrication, fastener torque checks, and general inspection of wear items. Specific torque values and adjustment specifications are provided for all critical components.
6. Troubleshooting and Diagnostics
A dedicated section of this manual is devoted to troubleshooting common issues that may arise with 2007 Softail models. This section includes diagnostic charts, symptom-based guides, and step-by-step procedures to identify the root cause of various malfunctions. Information on interpreting diagnostic trouble codes (DTCs) and performing system-specific tests is also provided to assist in accurate problem resolution.
7. Technical Specifications and Data
This manual contains a complete compilation of technical specifications essential for proper service and repair. This includes, but is not limited to, engine displacement, bore and stroke, compression ratio, valve clearances, ignition timing, fuel system pressures, electrical system voltages, torque specifications for all fasteners, fluid capacities, and component dimensions. Always refer to these specifications to ensure components are within operational tolerances.
| Category | Description |
|---|---|
| Engine Oil Capacity | Specific volume (e.g., 3.0 quarts) |
| Spark Plug Gap | Specific measurement (e.g., 0.040 in.) |
| Primary Chain Tension | Specific deflection (e.g., 5/8 - 7/8 in. cold) |
8. Warranty and Service Information
This factory service manual primarily focuses on technical repair procedures. For information regarding the warranty of your Harley Davidson motorcycle, please refer to the owner's manual provided with the vehicle or contact an authorized Harley Davidson dealership. Warranty coverage typically applies to manufacturing defects and is subject to specific terms and conditions. Proper service performed according to this manual's guidelines by authorized personnel is essential for maintaining warranty validity.
9. Official Support and Resources
For additional support, technical inquiries, or to locate an authorized service center, please refer to the official Harley Davidson website or contact your nearest Harley Davidson dealership. Authorized dealerships are equipped with specialized tools, diagnostic equipment, and factory-trained technicians to provide the highest level of service for your motorcycle.
Harley Davidson Motor Company
Publisher of this Service Manual
For general inquiries, visit: www.harley-davidson.com
